CN102241072B - Recycling device for remained slurry of tubular pile - Google Patents

Recycling device for remained slurry of tubular pile Download PDF

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CN102241072B
CN102241072B CN 201110132366 CN201110132366A CN102241072B CN 102241072 B CN102241072 B CN 102241072B CN 201110132366 CN201110132366 CN 201110132366 CN 201110132366 A CN201110132366 A CN 201110132366A CN 102241072 B CN102241072 B CN 102241072B
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valve
tank
air
feeding jar
water
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CN102241072A (en
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陈建文
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Abstract

The invention discloses a recycling device for remained slurry of a tubular pile, in order to overcome the defect that the traditional remained slurry recycling device is not convenient to use. A material-receiving stirring tank of the recycling device is used for receiving and stirring the remained slurry of the tubular pile; the material-receiving stirring tank and a measuring tank are respectively used for putting the received remained slurry of the tubular pile into the measuring tank and a feeding tank according to design weight by a measuring valve and a discharging valve; an air storage tank is provided with an air outlet valve; a feeding valve is arranged at one end of the feeding tank; the feeding valve is connected to the air outlet valve of the air storage tank; the air pressure in the air storage tank is higher than the air pressure in the feeding tank; air in the air storage tank enters into the feeding tank through the feeding valve after flowing by the air outlet valve; the other end of the feeding tank is connected to a stirrer and a waste pool through a conveying pipe, a first discharging valve and a second discharging valve; and the remained slurry of the tubular pile in the feeding tank enters into the stirrer or the waste pool and is stored in the stirrer or the waste pool under the driving of the air in the air storage tank. The recycling device is characterized in that the measuring tank, the feeding tank and the conveying pipe are cleaned through the mixing of air and water, pipelines are efficiently prevented from being blocked, and automatic operation can be realized.

Description

A kind of residual slurry of tubular pile retracting device
Technical field
The present invention relates to a kind of surplus slurry recycle device, particularly a kind of system and device that the residual slurry of tubular pile that produces in the making concrete tubular pile process is recycled.
Background technology
When making concrete tubular pile, at first the concrete that proportioning is good is in advance stirred in mixing plant, in the concrete input pile tube mould after will stirring then, by vibration and centrifugal formation concrete tubular pile finished product.
In the vibration processes that above-mentioned concrete tubular pile is made, concrete mud in the concrete can constantly overflow, the retracting device of existing concrete mud is one and simply connects the slurry casing, this connects the concrete mud that the slurry casing is installed in shake table and goes out Liu Chu, after surplus slurry connect the slurry casing, the recycling pump was extracted into concrete mud in another storage pool or the mixer.
Above-mentioned existing concrete mud veclamation device; in taking out the slurry process, pump line stops up because of the precipitation of concrete mud through regular meeting, and what pump can produce because of the obstruction of pump line again takes out the slurry difficulty and easy the damage; and take out the slurry process and all need special staff operate and control, efficient is lower.
Summary of the invention
The objective of the invention is to disclose a kind of residual slurry of tubular pile retracting device, use inconvenient defective to solve existing surplus slurry retracting device.
Residual slurry of tubular pile retracting device of the present invention, comprise the agitator tank that connects material, the feeding jar, air accumulator and waste tank, the agitator tank that connects material receives and stirs residual slurry of tubular pile, the agitator tank that connects material is carried the residual slurry of tubular pile that receives and be stored in the feeding jar by baiting valve, air accumulator is provided with air outlet valve, one end of feeding jar is provided with feed valve, feed valve links to each other with the air outlet valve of air accumulator, air pressure in the air accumulator is higher than the air pressure in the feeding jar, gas in the air accumulator is flowed through and is entered in the feeding jar by feed valve behind the air outlet valve, the other end of feeding jar links to each other with waste tank by conveying pipeline, enters and is stored in the waste tank under the gas of the residual slurry of tubular pile in the feeding jar in air accumulator promotes.
Preferably, also be provided with water tank, water tank is provided with water intaking valve and outlet valve, water tank injects by water intaking valve and stores moisture, water tank links to each other with air accumulator by the water pot air valve, air pressure in the air accumulator is higher than the air pressure in the water tank, the feeding jar is provided with first rinse water valve, first rinse water valve links to each other with the outlet valve of water tank, under the promotion of the gas in the air accumulator that the water pot air valve is carried, water in the water tank passes through outlet valve successively, first rinse water valve enters in the feeding jar, under the gas that feed valve is imported promotes, and the continuous inwall that flows and wash the feeding jar of the water in the feeding jar.
Preferably, also be provided with measuring tank, measuring tank links to each other with the agitator tank that connects material by the weighing valve, and baiting valve is arranged on an end of measuring tank, and the quantitative residual slurry of tubular pile that takes by weighing by measuring tank enters in the feeding jar under the control of baiting valve.
Preferably, measuring tank also is provided with second rinse water valve, and second rinse water valve links to each other with the outlet valve of water tank, under the gas of the air accumulator of water pot air valve input promotes, the water in the water tank flow through successively outlet valve, second rinse water valve flows into and the flushing measuring tank.
Preferably, also be provided with mixer, mixer links to each other with the other end of feeding jar by first discharging valve, second discharging valve that is arranged on the conveying pipeline respectively with waste tank.
Preferably, feeding jar, air accumulator and water tank all adopt sealing setting.
Preferably, feeding jar and water tank are respectively equipped with first air bleeding valve and second air bleeding valve that supplied gas is discharged, and air accumulator is provided with the intake valve that imports gas.
Preferably, air accumulator also is provided with check valve and blowoff valve, and the check valve connection is arranged between intake valve and the air accumulator, and blowoff valve is arranged on the bottom of air accumulator, and air accumulator is discharged inner dirt by blowoff valve.
Preferably, the feeding jar also is provided with first hand-operated valve and second hand-operated valve, one end of first hand-operated valve links to each other with the conveying pipeline of feeding jar, the other end of first hand-operated valve links to each other with the air outlet valve of air accumulator, second hand-operated valve is arranged on the conveying pipeline, the connecting portion of conveying pipeline and first hand-operated valve, second hand-operated valve according to from the feeding jar by advancing and mode far away is arranged on the conveying pipeline, under the gas that first hand-operated valve imports promoted, the water flow in the feeding jar was washed its inner tank wall.
Preferably, the feed valve of feeding jar also is connected with pressure regulator valve, and pressure regulator valve is arranged between the feed valve of the air outlet valve of air accumulator and feeding jar, and pressure regulator valve is regulated the relative barometric pressure between air accumulator and the feeding jar.
Residual slurry of tubular pile retracting device of the present invention, utilize air pressure that the mud in the concrete is pressed in the mixer, by gas and mixing of water feeding jar and conveyance conduit being rinsed well, the very effective line clogging phenomenon of stopping of energy, simultaneously can also realize automation, semiautomation operation, improve operating efficiency greatly.
Description of drawings
Fig. 1 is the front view of residual slurry of tubular pile retracting device of the present invention;
Fig. 2 is first partial schematic diagram of residual slurry of tubular pile retracting device of the present invention;
Fig. 3 is second partial schematic diagram of residual slurry of tubular pile retracting device of the present invention;
Fig. 4 is the workflow diagram of the automatic operation of residual slurry of tubular pile retracting device of the present invention;
Fig. 5 is the workflow diagram of the manual flushing of residual slurry of tubular pile retracting device of the present invention.
Mark the following drawings mark thereon by reference to the accompanying drawings:
The 1-intake valve, 2-check valve, 3-air outlet valve, 4-water intaking valve, 5-water pot air valve, 6-second air bleeding valve, 7-pressure regulator valve, the 8-feed valve, 9-washes air valve, 10-first rinse water valve, 11-first air bleeding valve, 12-baiting valve, 13-first hand-operated valve, 14-second hand-operated valve, 15-second rinse water valve, 16-weighing valve, 17-first discharging valve, 18-second discharging valve, 19-blowoff valve, the 20-outlet valve, 21-feeding jar, 22-water tank, 23-air accumulator, the 24-agitator tank that connects material, the 25-waste tank, the 26-mixer, 27-measuring tank, 28-conveying pipeline, the 29-appendix, 30-water-supply-pipe, 31-sebific duct.
The specific embodiment
Below in conjunction with accompanying drawing, several specific embodiment of the present invention are described in detail, but are to be understood that protection scope of the present invention is not subjected to the restriction of the specific embodiment.
As shown in Figure 1-Figure 3, residual slurry of tubular pile retracting device of the present invention, comprise feeding jar 21, air accumulator 23, agitator tank 24 and waste tank 25 connect material, the agitator tank 24 that connects material receives the concrete mud of sebific duct 31 inputs, and constantly stir surplus slurry, the agitator tank 24 that connects material links to each other with feeding jar 21 by baiting valve 12, air accumulator 23 is provided with intake valve 1 and air outlet valve 3, intake valve 1 is imported air accumulator 23 inside with extraneous gas, store a certain amount of gas in the air accumulator 23, when pressure one timing, air accumulator 23 is outwards exported gas by air outlet valve 3, air accumulator 23 pressure inside are greater than feeding jar 21 pressure inside, produce the power of surplus slurry conveying by air accumulator 23 and the pressure differential of feeding jar 21, one end of feeding jar 21 is provided with feed valve 8, feed valve 8 links to each other with the air outlet valve 3 of air accumulator 23, feed valve 8 is connected by appendix 29 with air outlet valve 3, the other end of feeding jar 21 links to each other with waste tank 25 by conveying pipeline 28, when the surplus slurry of the satisfied output of air accumulator 23 pressure inside requires, open air outlet valve 3, feed valve 8, air accumulator 23 internal gas enter in the feeding jar 21 by air outlet valve 3 and feed valve 8 successively, promote the concrete mud of feeding jar 21 inside to conveying pipeline 28 outputs, by the conveying of conveying pipeline 28, enter and be stored in the waste tank 25.
Need to prove that when having the gases at high pressure of capacity in the air accumulator 23, air accumulator 23 can only arrange an air outlet valve 3, and need not to arrange intake valve 1, when air accumulator 23 internal pressures are not enough, as long as regularly in time change air accumulator.
Wherein, as Fig. 1-shown in Figure 2, residual slurry of tubular pile retracting device of the present invention also is provided with water tank 22, water tank 22 is provided with water intaking valve 4 and outlet valve 20, water tank 22 is to add water automatically, water intaking valve 4 adopts magnetic valve to make, also be provided with detection components simultaneously, the moisture storage capacity of the water tank 22 that water intaking valve 4 can detect according to detection components opens and closes automatically, thereby realize the automatic water-storage to water tank 22, water tank 22 links to each other with the air outlet valve 3 of air accumulator 23 by water pot air valve 5, the air pressure of air accumulator 23 inside is higher than the air pressure of water tank 22 inside, flow through successively air outlet valve 3 and water pot air valve 5 of air accumulator 23 gas inside enters in the water tank 22, utilize the drainage principle of gas that the water in the water tank 22 is exported by outlet valve 20, outlet valve 20 is coupled by first rinse water valve 10 that arranges on the feeding jar 21, outlet valve 20 and first rinse water valve 10 interconnect by water-supply-pipe 30, first rinse water valve 10 adopts electromagnetic valve structure that the water in the water-supply-pipe 30 is imported in the feeding jar 21, the power that feeding jar 21 is washed comes from the motive force by the gas of feed valve 8 inputs, perhaps feeding jar 21 also is provided with flushing air valve 9 specially, and flushing air valve 9 is connected on the appendix 29 that is connected with the air outlet valve 3 of air accumulator 23.
When needs wash feeding jar 21, open flushing air valve 9 and first rinse water valve 10, flushing water enters in the feeding jar 21 by outlet valve 20 and first rinse water valve 10, flushing gas enters in the feeding jar 21 by air outlet valve 3 and flushing air valve 9, flushing water under the promotion of flushing gas in feeding jar 21 inwall of flow wash feeding jar 21, the flushing water that mixes the slurry of having a surplus flows into conveying pipeline 28, further wash conveying pipeline 28, at last, concrete mud remnants enter in the waste tank 25 by conveying pipeline 28 together with flushing water.
Wherein, the application's residual slurry of tubular pile retracting device also is provided with mixer 26, mixer 26 is connected with conveying pipeline 28 by first discharging valve 17, waste tank 25 links to each other with conveying pipeline 28 by second discharging valve 18, first discharging valve 17 and second discharging valve 18 are connected on two laterals that part flow arrangement is installed in conveying pipeline 28 respectively by pipe fitting, concrete mud in the feeding jar 21 enters in the mixer 26 by conveying pipeline 28 and first discharging valve 17, mixer 26 further stirs recycling with surplus slurry, having only not to need surplus slurry, just do not open second discharging valve 18 when discharging flushing waste water or surplus slurry stir the value of recovery, by second discharging valve 18 waste material is entered in the waste tank 25.
In addition, the connect material below of agitator tank 24 also is connected with measuring tank 27, connect material and be provided with weighing valve 16 between agitator tank 24 and the measuring tank 27, the agitator tank 24 interior surplus slurries that connect material enter in the measuring tank 27 by weighing valve 16 under the gravity effect, measuring tank 27 is provided with baiting valve 12, baiting valve 12 links to each other with feeding jar 21 by sebific duct, the agitator tank 24 that connects material will store by the concrete mud that sebific duct 31 receives, taking by weighing a certain amount of concrete mud by weighing valve 16 then enters in the measuring tank 27, measuring tank 27 is all sent into the quantitative concrete mud of its inside in the feeding jar 21 by baiting valve 12 again, after the concrete slurry transportation that feeding jar 21 is once sent into measuring tank 27 finishes, will carry out once flushing to feeding jar 21 and conveying pipeline 28, can effectively avoid the line clogging phenomenon like this.
Measuring tank 27 also is provided with second rinse water valve, 15, the second rinse water valve 15 and is connected on the water-supply-pipe 30, and the water in the water tank 22 enters in the measuring tank 27 by outlet valve 20, water-supply-pipe 30 and second rinse water valve 15 successively, and measuring tank 27 is washed.
Wherein, feeding jar 21, water tank 22 and air accumulator 23 all adopt sealing setting, feeding jar 21 and water tank 22 are respectively equipped with first air bleeding valve 11 and second air bleeding valve, 6, the first air bleeding valves 11 and second air bleeding valve 6 can regulate its internal pressure by regulating ejecting of tank body internal gas.
Wherein, the feed valve 8 of feeding jar 21 also is connected with pressure regulator valve 7, and pressure regulator valve 7 is arranged between feed valve 8 and the appendix 29, and pressure regulator valve 7 can be regulated the pressure that is input to feeding jar 21 internal gas, and then regulates the outwards speed of the surplus slurry of output of feeding jar 21.
Wherein, the intake valve 1 of air accumulator 23 also is connected with check valve 2, the setting of check valve 2 allows extraneous gas by intake valve 1 unidirectional air accumulator 23 inside that enter, thereby increases air accumulator 23 internal gas content, that is to say that air accumulator 23 can only pass through air outlet valve 3 unidirectional output gases.
Simultaneously, air accumulator 23 also is provided with blowoff valve 19, and as Fig. 1-shown in Figure 2, blowoff valve 19 is arranged on the bottom of air accumulator 23, and blowoff valve 19 is discharged tank body with the dirt of air accumulator 23 inside.
What deserves to be explained is, feeding jar 21 can also manually wash, feeding jar 21 is provided with first hand-operated valve 13 and second hand-operated valve 14, one end of first hand-operated valve 13 is connected by appendix 29 with the air outlet valve 3 of air accumulator 23, the other end of first hand-operated valve 13 is connected with the conveying pipeline 28 of feeding jar 21, second hand-operated valve 14 is arranged on the conveying pipeline 28, second hand-operated valve 14 is arranged on the rear of the link of first hand-operated valve 13 and conveying pipeline 28, the link of first hand-operated valve 13 and conveying pipeline 28, second hand-operated valve 14 according to the distance of distance feeding jar 21 by proceeding to far away being arranged on the conveying pipeline 28.
Be described below below in conjunction with flow chart shown in Figure 4 workflow to the application's residual slurry of tubular pile retracting device:
(1) step S102: open intake valve 1, check valve 2 and water intaking valve 4, in air accumulator 23 and water tank 22, inflate and water filling respectively, finish the preparation of surplus slurry output, carry out according to step S104 then;
(2) step S104: when treating that air pressure is increased to 7KPA, open air outlet valve 3 and outlet valve 20 outwards output gas and moisture, air accumulator 23 and water tank 22 gas inside and moisture flow into respectively in appendix 29 and the water-supply-pipe 30, carry out according to step S106 then;
(3) step S106: after treating that an amount of surplus slurry is poured the agitator tank 24 that connects material into, open weighing valve 16, take by weighing surplus slurry slurry after an amount of stirring in measuring tank 27, carry out according to step S108 then;
(4) step S108: open baiting valve 12, the slurry in the measuring tank 27 is all sent in the feeding jar 21, carry out step S110 then;
(5) step S110: close baiting valve 12, open second rinse water valve 15, flushing measuring tank 27 carries out step S112 then;
(6) step S112: open feed valve 8 and first discharging valve 17, the slurry in the feeding jar 21 is sent in the mixer 26 by conveying pipeline 28, after feeding finishes, wash according to the feeding jar 21 of step S114 and conveying pipeline 28;
(7) step S114: open baiting valve 12, waste water after the flushing in the measuring tank 27 is all put into feeding jar 21, open second discharging valve 18 then, close first discharging valve 17, opening flushing air valve 9 and 10 pairs of feeding jars 21 of first rinse water valve and conveying pipeline 28 washes automatically, the waste water of slurry of after flushing is finished mixing being had a surplus enters in the waste tank 25, carries out next round circulation again according to the description of S106-S114 then.
In addition, the flushing process of the application's residual slurry of tubular pile retracting device can also be by manually manually washing, and as shown in Figure 5, its process is such:
(1) step S202: open first rinse water valve 10, put suitable quantity of water and enter in the feeding jar 21, carry out step S204 then;
(2) step S204: open baiting valve 12 and first air bleeding valve 11, flushing waste water in the measuring tank 27 enters in the feeding jar 21 by baiting valve 12, close second hand-operated valve 14, pull open first hand-operated valve 13, gas in the air accumulator 23 enters in the feeding jar 21 by first hand-operated valve 13, gas promotes water in the feeding jar 21 its inner tank wall of flushing that flows, treat that flushing finishes after, carry out according to step S206;
(3) step S206: close baiting valve 12 and first air bleeding valve 11, open second hand-operated valve 14 and second discharging valve 18, close second hand-operated valve 14 and first discharging valve 17, open the waste material of feed valve 8 after with the flushing in the feeding jar 21 then and send in the waste tank 25.
By said process, the user can select device is carried out the automatic or manual flushing as required, and is convenient efficient.
Residual slurry of tubular pile retracting device of the present invention, utilize air pressure that the mud in the concrete is pressed in the mixer, by gas and mixing of water feeding jar and conveyance conduit being rinsed well, the very effective line clogging phenomenon of stopping of energy, simultaneously can also realize automation, semiautomation operation, improve operating efficiency greatly
More than disclosed only be several specific embodiment of the present invention, still, the present invention is not limited thereto, any those skilled in the art can think variation all should fall into protection scope of the present invention.

Claims (8)

1. residual slurry of tubular pile retracting device, it is characterized in that, comprise the agitator tank that connects material, the feeding jar, air accumulator and waste tank, the described agitator tank that connects material receives and stirs residual slurry of tubular pile, the described agitator tank that connects material is carried the residual slurry of tubular pile that receives and be stored in the described feeding jar by baiting valve, described air accumulator is provided with air outlet valve, one end of described feeding jar is provided with feed valve, described feed valve links to each other with the air outlet valve of air accumulator, air pressure in the described air accumulator is higher than the air pressure in the described feeding jar, gas in the described air accumulator is flowed through and is entered in the described feeding jar by described feed valve behind the air outlet valve, the other end of described feeding jar links to each other with described waste tank by conveying pipeline, enters and is stored in the described waste tank under the gas of the residual slurry of tubular pile in the described feeding jar in described air accumulator promotes; Also be provided with water tank, described water tank is provided with water intaking valve and outlet valve, described water tank injects by described water intaking valve and stores moisture, described water tank links to each other with described air accumulator by the water pot air valve, air pressure in the described air accumulator is higher than the air pressure in the described water tank, described feeding jar is provided with first rinse water valve, described first rinse water valve links to each other with the outlet valve of water tank, under the promotion of the gas in the air accumulator that described water pot air valve is carried, water in the described water tank is successively by described outlet valve, first rinse water valve enters in the described feeding jar, under the gas of described feed valve input promotes, the continuous inwall that flows and wash described feeding jar of the water in the described feeding jar.
2. residual slurry of tubular pile retracting device according to claim 1, it is characterized in that, also be provided with measuring tank, described measuring tank links to each other with the described agitator tank that connects material by the weighing valve, described baiting valve is arranged on an end of described measuring tank, and the quantitative residual slurry of tubular pile that takes by weighing by described measuring tank enters under the control of described baiting valve in the described feeding jar.
3. residual slurry of tubular pile retracting device according to claim 2, it is characterized in that, described measuring tank also is provided with second rinse water valve, described second rinse water valve links to each other with the outlet valve of water tank, under the gas of the described air accumulator of described water pot air valve input promoted, flow through successively described outlet valve, second rinse water valve of the water in the described water tank flowed into and washes described measuring tank.
4. residual slurry of tubular pile retracting device according to claim 1 is characterized in that, described feeding jar, air accumulator and water tank all adopt sealing setting.
5. residual slurry of tubular pile retracting device according to claim 1 is characterized in that, described feeding jar and water tank are respectively equipped with first air bleeding valve and second air bleeding valve that supplied gas is discharged, and described air accumulator is provided with the intake valve that imports gas.
6. residual slurry of tubular pile retracting device according to claim 5, it is characterized in that, described air accumulator also is provided with check valve and blowoff valve, described check valve connection is arranged between described intake valve and the air accumulator, described blowoff valve is arranged on the bottom of described air accumulator, and described air accumulator is discharged inner dirt by described blowoff valve.
7. according to any described residual slurry of tubular pile retracting device among the claim 1-6, it is characterized in that, described feeding jar also is provided with first hand-operated valve and second hand-operated valve, one end of described first hand-operated valve links to each other with the conveying pipeline of described feeding jar, the other end of described first hand-operated valve links to each other with the air outlet valve of described air accumulator, described second hand-operated valve is arranged on the described conveying pipeline, the connecting portion of described conveying pipeline and first hand-operated valve, second hand-operated valve according to from described feeding jar by advancing and mode far away is arranged on the described conveying pipeline, under the gas that described first hand-operated valve imports promoted, the water flow in the described feeding jar was washed its inner tank wall.
8. according to any described residual slurry of tubular pile retracting device among the claim 1-6, it is characterized in that, the feed valve of described feeding jar also is connected with pressure regulator valve, described pressure regulator valve is arranged between the feed valve of the air outlet valve of described air accumulator and feeding jar, and described pressure regulator valve is regulated the relative barometric pressure between described air accumulator and the feeding jar.
CN 201110132366 2011-05-20 2011-05-20 Recycling device for remained slurry of tubular pile Active CN102241072B (en)

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