CN102234421B - Nano samarium oxide-modified monomer casting (MC) nylon sliding block and production process thereof - Google Patents

Nano samarium oxide-modified monomer casting (MC) nylon sliding block and production process thereof Download PDF

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CN102234421B
CN102234421B CN 201010154757 CN201010154757A CN102234421B CN 102234421 B CN102234421 B CN 102234421B CN 201010154757 CN201010154757 CN 201010154757 CN 201010154757 A CN201010154757 A CN 201010154757A CN 102234421 B CN102234421 B CN 102234421B
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CN102234421A (en
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张爱平
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YANGZHOU SAIERDA NYLON MANUFACTURE CO Ltd
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YANGZHOU SAIERDA NYLON MANUFACTURE CO Ltd
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Abstract

The invention relates to a nano samarium oxide-modified monomer casting (MC) nylon sliding block and a production process thereof. The nano samarium oxide modified MC nylon sliding block comprises the following materials: 100 parts by weight of master batch hexanolactam, 0.5-1.0 part by weight of nano samarium oxide, 0.12-0.2 part by weight of accelerator sodium hydroxide, 0.3-0.7 liter of curing agent TDI (toluene diisocynate), 2-3 parts by weight of solid lubricant molybdenum disulfide, 0.5-0.8 part by weight of graphite, and 0.3-0.5 part by weight of boron nitride. The production process comprises the specific production steps of: heating up a die, feeding the materials, solidifying for molding, processing internal stress, and machining. The product disclosed by the invention can transfer the born external stress well, as well as can bend a matrix to consume a lot of impact energy, so that an effect for simultaneously increasing the toughness and strength of the product is obtained. According to the production process of the product, disclosed by the invention, a centrifugal casting technology is adopted, so that internal air holes of the product are eliminated, and product quality problems of steel casting sliding blocks caused by defects such as internal air holes, inclusion and the like are solved.

Description

A kind of production technique of nano oxidized samarium modified MC nylon slide block
Technical field
The present invention relates to a kind of model engineering plastic and production technique thereof, relate in particular to a kind of production technique of nano oxidized samarium modified MC nylon slide block.
Background technology
MC nylon is take hexanolactam as main raw material, under normal pressure, and a kind of model engineering plastic that forms by anionoid polymerization.MC nylon is the various metals material such as instead of copper, aluminium, iron and steel and be widely used in the industries such as weaving, rubber, petrochemical industry, steel rolling, mining machinery, automobile, elevator, lifting machine just progressively.But with the metallographic phase ratio, also there are the shortcomings such as intensity, modulus and heat-drawn wire are lower, water-intake rate is larger, and dimensional stability is relatively poor in MC nylon.
In recent years, active to the research of modified MC nylon both at home and abroad.Common method of modifying mainly is carbon fiber or glass fibre enhancing, particles of inorganic material filling, with other polymkeric substance copolymerization, add organism etc.
The tough-increased and reinforced modification method of plastics is more, and traditional method has blend, copolymerization, use toughner etc.The Inorganic Fillers Filled matrix usually can reduce the goods cost, improve rigidity, thermotolerance and dimensional stability, however the decline that often brings shock strength and tension set.In hard plastic, add the caoutchouc elasticity particle, can improve shock strength, but tensile strength descends.In macromolecular material, add fortifying fibre, can increase substantially its tensile strength, but particularly often to some extent decline of tension set of shock strength.Adopt in recent years liquid crystalline polymers to the original position composite strengthening of macromolecular material etc., the stretching of matrix material and shock strength are all made moderate progress, but elongation at break still descends to some extent.Traditional method of modifying all is that performance take the expendable material aspect is as cost, when increasing the impelling strength of material, the correlated performances such as its tensile strength, rigidity but descend, and when the tensile strength that increases material, rigidity, its toughness is variation but, and attend to one thing and lose sight of another real the genus.
Summary of the invention
The present invention provides a kind of production technique that increases simultaneously the nano oxidized samarium modified MC nylon slide block of toughness and intensity in order to overcome the above problems.
Technical scheme of the present invention is: comprise masterbatch hexanolactam 100 weight parts, nano oxidized samarium 0.5-1.0 weight part, promotor sodium hydroxide 0.12-0.2 weight part, solidifying agent TDI0.3-0.7 liter, solid lubricant molybdenumdisulphide, graphite, boron nitride are respectively 2-3 weight part, 0.5-0.8 weight part, 0.3-0.5 weight part, and concrete production stage is as follows:
1) heating mould: the bed die of mould and patrix are evenly smeared releasing liquid and respectively heating, when treating that the bed die temperature is 145 ℃-180 ℃, when the patrix temperature is 175 ℃-220 ℃, the patrix of mould is installed on the bed die, begin cast;
2) pan feeding: masterbatch hexanolactam 100 weight parts are dropped into molten-bath, connect valve tube and thermometric, the heating and melting still, to below 120 ℃ the hexanolactam of melting begin to vacuumize, the interior pressure of molten-bath this moment is negative pressure 0.08MPa-0.1MPa, close vacuum pump, open purging valve, pull out valve tube, inject nano oxidized samarium 0.5-1.0 weight part, promotor sodium hydroxide 0.12-0.2 weight part, solid lubricant molybdenumdisulphide 2-3 weight part, graphite 0.5-0.8 weight part, boron nitride 0.3-0.5 weight part, connect valve tube, restart vacuum pump and vacuumize and be not less than 1min, the molten-bath temperature maintains 155 ℃-170 ℃;
3) curing molding: the activated molecule with in the solidifying agent TDI injection molten-bath of 0.3-0.7 liter, inject from the die casting mouth, open simultaneously whizzer, centrifugation time is controlled at less than 1-5min, close the whizzer power supply, until the whizzer floral disc is static do not turn after, open the depanning of mold heated case;
4) internal stress is processed: the slide block blank of curing molding is immersed in the water heating vessels, make it in boiling water more than the digestion 3h;
5) mechanical workout: the slide block blank naturally cooling that will process through internal stress, after the blank temperature is cooled to envrionment temperature, by technical specifications machine-shaping.
The advantage of product of the present invention is: nano oxidized samarium particle surface active atomic is many, can combine closely with matrix, and consistency is relatively good.When being subjected to external force, nano oxidized samarium particle is difficult for breaking away from matrix, and because the interaction of stress field produces a lot of little distorted areas in matrix, absorbs a large amount of energy.This can cause matrix yielding again just so that product of the present invention can transmit the external stress of bearing preferably, consumes a large amount of striking energys, thereby obtains to increase simultaneously the effect of toughness of products of the present invention and intensity.
The density of product of the present invention is less only to be 1/7 of steel, and the monomer cast nylon slide block weight of equal volume only is 1/7 of steel casting wheel, and manual assembly is comparatively convenient; High, the good toughness of physical strength, the metal slide blocks such as replacement cast steel that can safety satisfy the requirement of product on using; Abrasion performance, non-skid property are good, and under equal conditions, its friction durability than steel, the high 4-5 of iron doubly; Self-lubricating effect is relatively good, not only saves cost but also saved the man-hour of wasting owing to refueling without hand oiling, and single monomer cast nylon slide block price is cheap more than the steel casting wheel, can bring huge economic benefit to enterprise.
The technique of product of the present invention is taked the centrifugal casting technology, be that mould is placed on the floral disc that is positioned at heating container, floral disc is by the high speed electric machine travel, during cast, open motor, drive floral disc and mould and rotate together, like this, eliminated the internal porosity of product, overcome the steel casting slide block because of its internal porosity and the product quality problem that defective causes such as be mingled with.
Embodiment
A kind of production technique of nano oxidized samarium modified MC nylon slide block, comprise 13.15 kilograms of masterbatch hexanolactams, nano oxidized samarium 75 grams, promotor sodium hydroxide 17 grams, solidifying agent TDI42 milliliter, solid lubricant molybdenumdisulphide 300 grams, graphite 70 grams, boron nitride 45 grams.
Concrete production technique is as follows:
1) heating mould: the bed die of the slider mould of this specification is evenly brushed releasing liquid, be fixed on the floral disc in the heating container, begin heating and thermometric; The patrix of mould is evenly brushed releasing liquid, be placed on heating and thermometric in another heating container, when treating that the bed die temperature is 160 ℃, when the patrix temperature is 185 ℃, the patrix of mould is installed on the bed die, begin cast;
2) pan feeding: 13.15 kilograms monomer hexanolactam masterbatch are dropped into molten-bath, connect valve tube, plug the glass-stem thermometer thermometric, the heating and melting still, when treating on the molten-bath thermometer temperature to 117 ℃, start vacuum pump and begin to vacuumize, the pressure in this moment molten-bath is negative pressure 0.1MPa, after vacuumizing 4min, close vacuum pump, open purging valve, valve tube, inject nano oxidized samarium 75 grams, promotor sodium hydroxide 17 grams, solid lubricant molybdenumdisulphide 300 grams, graphite 70 grams, boron nitride 45 grams connect valve tube, restart vacuum pump and vacuumize 5min, the molten-bath temperature maintains 165 ℃;
3) curing molding: 42 milliliters solidifying agent TDI are injected in the activated molecule of molten-bath, again the activated molecule of molten-bath are injected from the die casting mouth, open simultaneously whizzer 3.5min after, close the whizzer power supply, until the whizzer floral disc is static do not turn after, open the depanning of mold heated case;
4) internal stress is processed: the blank of curing molding is immersed in the water heating vessels, make it digestion in boiling water, the digestion time is 6 hours;
5) mechanical workout: through the slide block blank naturally cooling that internal stress was processed, after the blank temperature is cooled to envrionment temperature, press technical specifications machine-shaping.

Claims (1)

1. the production technique of a nano oxidized samarium modified MC nylon slide block, comprise masterbatch hexanolactam 100 weight parts, nano oxidized samarium 0.5-1.0 weight part, promotor sodium hydroxide 0.12-0.2 weight part, solidifying agent TDI0.3-0.7 liter, solid lubricant molybdenumdisulphide, graphite, boron nitride are respectively 2-3 weight part, 0.5-0.8 weight part, 0.3-0.5 weight part, it is characterized in that: concrete production stage is as follows:
1) heating mould: the bed die of mould and patrix are evenly smeared releasing liquid and respectively heating, when treating that the bed die temperature is 145 ℃-180 ℃, when the patrix temperature is 175 ℃-220 ℃, the patrix of mould is installed on the bed die, begin cast;
2) pan feeding: masterbatch hexanolactam 100 weight parts are dropped into molten-bath, connect valve tube and thermometric, the heating and melting still, to below 120 ℃ the hexanolactam of melting begin to vacuumize, the interior pressure of molten-bath this moment is negative pressure 0.08MPa-0.1MPa, close vacuum pump, open purging valve, pull out valve tube, inject nano oxidized samarium 0.5-1.0 weight part, promotor sodium hydroxide 0.12-0.2 weight part, solid lubricant molybdenumdisulphide 2-3 weight part, graphite 0.5-0.8 weight part, boron nitride 0.3-0.5 weight part, connect valve tube, restart vacuum pump and vacuumize and be not less than 1min, the molten-bath temperature maintains 155 ℃-170 ℃;
3) curing molding: the activated molecule with in the solidifying agent TDI injection molten-bath of 0.3-0.7 liter, inject from the die casting mouth, open simultaneously whizzer, centrifugation time is controlled at 1-5min, close the whizzer power supply, until the whizzer floral disc is static do not turn after, open the depanning of mold heated case;
4) internal stress is processed: the slide block blank of curing molding is immersed in the water heating vessels, make it in boiling water more than the digestion 3h;
5) mechanical workout: the slide block blank naturally cooling that will process through internal stress, after the blank temperature is cooled to envrionment temperature, by technical specifications machine-shaping.
CN 201010154757 2010-04-26 2010-04-26 Nano samarium oxide-modified monomer casting (MC) nylon sliding block and production process thereof Active CN102234421B (en)

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CN102796256B (en) * 2012-08-15 2014-05-28 扬州赛尔达尼龙制造有限公司 Polypropylene toughened cast nylon and its preparation method
CN102863903A (en) * 2012-10-16 2013-01-09 河南工业大学 Monomer casting (MC) nylon polishing abrasive grain used in roller polishing machine and preparation method of MC nylon polishing abrasive grain
CN102942693A (en) * 2012-12-07 2013-02-27 许昌汉诺威自动化有限公司 Modified MC (monomer casting) nylon guide wheel, preparation technology and preparation device of modified MC nylon guide wheel
CN105131590A (en) * 2015-09-21 2015-12-09 高瑞杰 Weather-proof anti-ultraviolet nylon material and preparation method thereof
CN107501926B (en) * 2017-08-03 2020-03-27 宁波市鄞州红岩汽配厂 Water inlet and outlet chamber of automobile radiator
CN110041699B (en) * 2019-04-30 2021-05-14 荣成远海滑动轴承有限公司 Composite material for sliding bearing, sliding bearing and preparation method thereof

Citations (3)

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Publication number Priority date Publication date Assignee Title
US3590022A (en) * 1967-08-17 1971-06-29 Monsanto Co Synthetic polyamide fiber containing samarium as a tracer
CN101063482A (en) * 2006-04-28 2007-10-31 张爱平 Super-antiwear cast form nylon pulley and processing method thereof
CN101121787A (en) * 2007-08-10 2008-02-13 张静焕 Modified mould nylon

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3590022A (en) * 1967-08-17 1971-06-29 Monsanto Co Synthetic polyamide fiber containing samarium as a tracer
CN101063482A (en) * 2006-04-28 2007-10-31 张爱平 Super-antiwear cast form nylon pulley and processing method thereof
CN101121787A (en) * 2007-08-10 2008-02-13 张静焕 Modified mould nylon

Non-Patent Citations (1)

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Title
林轩 等.稀土氧化物/MC尼龙纳米复合材料的制备及性能研究.《材料导报》.2008,第22卷(第6期),第124-126页,正文第1.1,1.3,2.1节,图1,2. *

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