A kind of anchor clamps for the processing continuous curve surface
Technical field
The present invention relates to be applicable to a kind of anchor clamps of machining, relate in particular to a kind of anchor clamps for the processing continuous curve surface.
Background technology
Grinding machine means the lathe with grinding tool or the various surfaces of abrasive material processing work, and general being used for done precision cutting processing to the part hardened face.Grinding machine is of a great variety, and surface grinding machine is one of modal grinding machine, is mainly used in the grinding workpiece planarization.
The surface grinding machine structure is comparatively complicated, the machining accuracy height, be by emery wheel spin finishing workpiece so that it can meet the requirements of the conventional machinery process equipment of flatness, its work characteristics is: in process, produce magnetic force by the solenoid energising and be fixed on the grinder bed workpiece motionless, allow cutter rotate, with the bit alignment surface of the work, do reciprocal horizontal movement of cycle by lathe bed, cutter is feeding vertically, mode of operation both can make manually, and was also motor-driven; Main motion during the rotatablely moving of cutter in the grinding machine processing, moving horizontally of the vertical movement of cutter and lathe bed is secondary motion.
The structures shape of surface grinding machine can only satisfy the needs of precision processing plane, utilize its these characteristics, can place setting angle by adjusting workpiece, satisfy the needs of surface accuracy processing, but it can not satisfy the needs of continuity surface accuracy processing.
For example as the main tool and mould of three-roller type cold pilger mill, chute P as shown in Figure 1 is the cuboid of a coherent logical groove and continuous curve surface, and its top is a continuous curve surface of being made up of the plane of some different lengths.In roll seamless steel tube, roll is installed in the chute groove, the roll both side ends is moved at chute continuous curve surface seat of honour oscillation cycle, finish the metal cold deformation processing to seamless steel pipe, therefore the requirement on machining accuracy of the continuous curve surface of chute is very high, especially requiring between each curved surface must be smooth connection, in case unsmooth defective occurs, will cause the motion of roll on chute to occur beating, problems such as shake, the rolling deviation and the defective that directly cause seamless steel pipe, therefore the precision of chute continuous curve surface processing, closely related with the rolling quality of seamless steel pipe.At present, the processing of the continuous curve surface of three-roller type cold pilger mill chute is finished by surface grinding machine.Because surface grinding machine can not satisfy the needs of continuous curve surface, can only process by model line mode at present, that is: in advance according to the chute specification, make the special-purpose metal model, utilize model after tinting in the chute side, to rule and make marks, then chute is placed on the flat-nose pliers on surface grinder bed fixing, according to marking, manually process several continuous curve surfaces by these some rectilinear(-al)s one by one separately, curved surface of every processing needs repeatedly to measure, readjust the angle of chute and process next curved surface with regard to unclamping flat-nose pliers after finishing, until completion.
The processing mode of above-mentioned " model line mode ": complex operation, efficient are low, and machining accuracy is not high, and need through manually polishing, revise, and could realize the smooth connection of continuous curve surface.
Except the processing mode of above-mentioned " model line mode ", constantly perfect along with Numeric Control Technology, also can adopt the mode of digital control processing, automatically adjust the angle of cutter and workpiece by computer, realize the precision processing of continuous curve surface, but a cover digitlization process equipment price is too high, has increased production cost greatly.
Summary of the invention
The object of the invention provides a kind of anchor clamps for the processing continuous curve surface, and these anchor clamps are located at and can be cooperated existing plane process equipment to use, thereby makes the equipment that can only carry out plane processing originally can realize processing continuous smooth surface.Use the mode of this anchor clamps processing continuous curve surface to process than existing " model line ", improved operating efficiency greatly, improved the machining accuracy of product; It greatly reduces production cost than existing digital control processing mode in addition.
According to above-mentioned purpose of the present invention, a kind of anchor clamps for the processing continuous curve surface are proposed, it comprises:
The bearing plate that one horizontal fixed arranges;
At least one adjusting screw(rod) vertically is built in the left end of described bearing plate, and lower end and the bearing plate of described adjusting screw(rod) are rotatably connected;
One panel, its left end is connected with described adjusting screw(rod), and described adjusting screw(rod) is provided with a pair of setscrew nut, is located at the above and below of described panel respectively;
One rotating mechanism is located between panel right-hand member and the bearing plate right-hand member, and described panel and bearing plate are realized being rotatably connected by rotating mechanism.
Preferably, described anchor clamps for the processing continuous curve surface also comprise a measurement mechanism, are fixed on the described bearing plate, and described measurement mechanism comprises:
One angle scale, fixedly connected with described panel in its upper end, and described angle scale is an arc body, and the arc body surface indicates angle index;
One column is fixed on the described bearing plate, and described column upper end is fixed with a scale plate, have on the described scale plate one with the groove of angle scale coupling, described angle scale and groove are connected.The angle that relative displacement between angle scale and the groove can counter plate turns over is represented tolerance.
Preferably, described measurement mechanism also comprises a ruler, vertically is built on the described bearing plate, fixedlys connected with bearing plate in the lower end of described ruler, and described ruler is marked with the length scale.This ruler concerns that by the triangle arm of angle angle that counter plate turns over measures, and the angle value that above-mentioned angle scale is measured plays the check and correction effect.
Preferably, described anchor clamps for the processing continuous curve surface comprise that also one regulates bearing, are located between described panel and the bearing plate, and described adjusting bearing comprises:
One sleeve is fixed on the described bearing plate, has a vertical central through hole in the described sleeve, has the bottom hole of a corresponding central through hole on the described bearing plate;
One adjustment screw runs through described central through hole, and the lower end of described adjustment screw is located in the described bottom hole;
One adjusting nut is located at described sleeve top, is threaded with described adjustment screw.
Preferably, described rotating mechanism comprises:
One bearing block is fixed on the described bearing plate;
One rotating shaft is located in the described bearing block, and described rotating shaft is fixedlyed connected with panel.
Preferably, the lower end of described adjusting screw(rod) is provided with an annulus, and a straight pin passes described annulus fixedlys connected with bearing plate, in order to realize being rotatably connected of adjusting screw(rod) and bearing plate.
Preferably, described panel and supporting also are provided with at least one supporting nail between the end, and counter plate play supporting role.
Preferably, described adjusting screw(rod) is two, is located at the front and rear of bearing plate left end respectively.
Its using method of anchor clamps of the present invention is: at first the bearing plate horizontal fixed is arranged; Then workpiece to be processed is fixed on the panel; In the process of processing continuous curve surface, according to processing needs rotation setscrew nut, the preliminary link position of adjusting panel and adjusting screw(rod) panel is rotated around bearing plate by rotating mechanism, thereby the processing plane that guarantees workpiece to be processed all the time is vertical with the vertical center line of cutter.Panel records by the relative displacement between angle scale and the scale plate around the angle that bearing plate rotates, simultaneously, utilize leg-of-mutton corner relation, but ruler also can identify measurement around the angle that bearing plate rotates to also panel by its air line distance that records.In order to carry out further accurate adjustment in the position of counter plate, adopt the position of regulating the bearing counter plate to finely tune, thereby the processing plane that guarantees workpiece to be processed all the time is vertical with the vertical center line of cutter.Be specially: the rotation adjusting nut makes connected adjustment screw move up and down, thereby will be positioned at the panel jack-up of adjustment screw top.
It should be understood that the present invention is applicable to the various equipment that carry out plane processing and is used, thereby the curved surface of being made up of a plurality of planes processed that the plane process equipment comprises surface grinding machine, but is not limited to surface grinding machine.
The present invention makes it have the advantage that equipment is simple, with low cost and machining accuracy is high concurrently owing to adopted above technical scheme.
Description of drawings
Fig. 1 is a kind of structural representation with chute of continuous curve surface.
Fig. 2 a is the front view of a kind of exemplary embodiments of the present invention.
Fig. 2 b is the right side view of Fig. 2 a.
Fig. 3 a is the structural representation of adjusting screw(rod) in a kind of exemplary embodiments of the present invention.
Fig. 3 b is the side view of Fig. 3 a.
The structural representation of panel in Fig. 4 a a kind of exemplary embodiments of the present invention.
Fig. 4 b is the vertical view of Fig. 4 a.
Fig. 5 is the structural representation of bearing plate in a kind of exemplary embodiments of the present invention.
Fig. 6 a is the structural representation of scale plate in a kind of exemplary embodiments of the present invention.
The vertical view of Fig. 6 b Fig. 6 a.
Fig. 7 is the structural representation of angle scale in a kind of exemplary embodiments of the present invention.
Fig. 8 is the structural representation of regulating bearing in a kind of exemplary embodiments of the present invention.
Fig. 9 is that schematic diagram is set for anchor clamps in a kind of exemplary embodiments of the present invention.
Figure 10 is the working state schematic representation of anchor clamps in a kind of exemplary embodiments of the present invention.
Description of reference numerals:
1-adjusting screw(rod) 2-scale plate 3-panel 4-bearing block
5-ruler 6-rotating shaft 7-regulates bearing 8-bearing plate
9-supporting nail 10-angle scale 11-setscrew nut 12-annulus
The special-shaped groove 31-of 13-pin 21-column 22-panel open slot
32-supporting nail hole 71-sleeve 72-adjustment screw 73-adjusting nut
81-bearing plate open slot 82-bottom hole P-chute T-to be processed anchor clamps
S-is surface grinder bed for the Q-cutter
The specific embodiment
Present embodiment is a kind of exemplary embodiment for the anchor clamps of processing continuous curve surface of the present invention, and these anchor clamps and surface grinding machine are used in the present embodiment.
Shown in Fig. 2 a and Fig. 2 b, these anchor clamps comprise the bearing plate 8 that horizontal fixed arranges, two adjusting screw(rod)s 1 vertical symmetry respectively are built in the front and rear of bearing plate 8 left ends, the left end of panel 3 and the 1 corresponding connection of two adjusting screw(rod)s, be equipped with a pair of setscrew nut on each adjusting screw(rod) 1, be located at the above and below of panel 3 respectively, counter plate 3 plays the role of positioning with the link position of adjusting screw(rod) 1, be provided with by bearing block 4 and rotating shaft 6 between the right-hand member of panel 3 and bearing plate 8 right-hand members, bearing block 4 is fixedlyed connected with bearing plate 8, rotating shaft 6 is fixedlyed connected with panel, like this by adjusting the link position of adjusting screw(rod) 2 and panel 3, just can make panel 3 realize relatively rotating of itself and bearing plate 8 by bearing block 4 and rotating shaft 6.Measure for the ease of the angle and distance that counter plate 3 rotates, these anchor clamps also are provided with measurement mechanism, measurement mechanism comprises: the ruler of fixedlying connected with bearing plate 8 in the lower end 5, and the upper end angle scale of fixedlying connected with panel 3, wherein angle scale and scale plate 2 are connected.In order accurately to regulate the position of panel 3, these anchor clamps also are provided with regulates bearing 7, and finely tune the position that is used for counter plate 3.
Shown in Fig. 3 a and Fig. 3 b, adjusting screw(rod) 1 is provided with a pair of setscrew nut 11, and the lower end of adjusting screw(rod) 1 is provided with annulus 12, and pin 13 passes annulus 12 fixedlys connected with bearing plate 8, thereby has realized being rotatably connected of adjusting screw(rod) 1 and bearing plate 8.
As shown in Figs. 4a and 4b, the corresponding position that is connected with adjusting screw(rod) of the left end of panel 3 has two panel open slots 31, adjusting screw(rod) and panel open slot 31 are connected, also be provided with two supporting nail holes 32 on this outer panels 3, two supporting nails 9 are fixedlyed connected with panel 3 by supporting nail hole 32, play supporting role in order to counter plate.Fixedly connected with panel 3 in the upper end of angle scale 10.
As shown in Figure 5, the corresponding position that is connected with adjusting screw(rod) of the left end of bearing plate 8 has two bearing plate open slots 81, in order to realize and to regulate being connected of bolt, also has a bottom hole on the bearing plate 8, is used for arranging the adjustment screw of regulating bearing.To be described in detail hereinafter about the concrete structure of regulating bearing.
Shown in Fig. 6 a and Fig. 6 b, scale plate 2 is fixedly installed on the bearing plate by column 21, and scale plate 2 is provided with a special-shaped groove 22, and shape and the angle scale of this abnormal shape groove 22 are complementary, and angle scale is located in this abnormal shape groove 22.Special-shaped groove is the V-type groove in the present embodiment, is because the outer surface of angle scale is V-type.Need be appreciated that the special-shaped groove among the present invention is not limited to shown shape among Fig. 6 a and Fig. 6 b, so long as the groove that is complementary with angle scale, all in invention which is intended to be protected.
As shown in Figure 7, angle scale 10 is realized and the fixedlying connected of panel by hole provided thereon.Angle scale 10 is an arc body, and the radian according to the needs angle scale of producing 10 in the present embodiment is 22 °, and arc radius is 290mm.It should be understood that according to the needs of actual production processing, the radian of angle scale and arc radius can be set at any value, be not limited in the present embodiment for example.
As shown in Figure 8, regulate bearing and comprise sleeve 71, sleeve 71 is fixed on the bearing plate, and the center of sleeve 71 has central through hole, and adjustment screw 72 runs through central through hole, the upper end of adjustment screw 72 is top shape, its tail end is located in the bottom hole of bearing plate, and adjusting nut 73 is threaded with adjustment screw 72, rotation adjusting nut 73, adjustment screw 72 is just done straight line and is moved up and down, thereby with panel jack-up.
Be example with being used of these anchor clamps and surface grinding machine in the present embodiment, the use of these anchor clamps is described.As shown in Figure 9, during use, earlier whole anchor clamps T is placed on the lathe bed S of surface grinding machine, by electromagnetic force with bearing plate 8 horizontal fixed, then with chute P fixed placement to be processed on panel 3, cutter Q is used for the surface of chute P is processed, and the angle between panel 3 and the bearing plate 8 is 0 ° at this moment.
As shown in figure 10, anchor clamps T places on the lathe bed S of surface grinding machine, when having the plane of constant slope on the processing chute P, adjust the link position of regulating bolt 1 and panel 3 left ends, make panel 36 rotate through certain angle around the shaft, this angle is to have the plane of constant slope and the angle between the horizontal plane, thereby guarantees that this plane with constant slope arranges with cutter Q is vertical, and the angle of rotation is measured by angle scale 10 and ruler 5.After adjusting to the right place in the position of panel 3, start surface grinding machine and carry out plane processing.
This shows that of the present invention being applicable to various planes process equipment for the anchor clamps of processing continuous curve surface is used, thereby effectively solved the precision problem of common plane process equipment processing continuous curve surface.This anchor clamps low cost of manufacture, compact conformation, dismounting are rapid, easy to use, and can satisfy the requirement of machining accuracy, therefore have good implementation result.
Be noted that above enumerate only for specific embodiments of the invention, obviously the invention is not restricted to above embodiment, many similar variations are arranged thereupon.If those skilled in the art all should belong to protection scope of the present invention from all distortion that content disclosed by the invention directly derives or associates.