CN102230268A - Sponge cloth embossing machine and sponge cloth embossing method - Google Patents
Sponge cloth embossing machine and sponge cloth embossing method Download PDFInfo
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- CN102230268A CN102230268A CN2011101314182A CN201110131418A CN102230268A CN 102230268 A CN102230268 A CN 102230268A CN 2011101314182 A CN2011101314182 A CN 2011101314182A CN 201110131418 A CN201110131418 A CN 201110131418A CN 102230268 A CN102230268 A CN 102230268A
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Abstract
The invention relates to a sponge cloth embossing machine and a sponge cloth embossing method. The sponge cloth embossing machine comprises a die system, a screwdown system, a heating system, a frame and a support. The die system is arranged on the support and comprises a plurality of flower-like dies to form a flower pattern; the screwdown system is arranged on the frame and comprises a pressure plate and a hydraulic means; the heating system comprises a pressure plate heating system and a flower-like die heating system; an upper template is arranged above the pressure plate and/or a lower template is arranged below the flower-like dies; a central thermal treatment zone and marginal thermal treatment zones are respectively arranged in the pressure plate heating system and the flower-like die heating system. The embossing method using the sponge cloth embossing machine is to adjust heating temperature, hot press time and hot press pressure according to the density and thickness of sponge. The invention enables the produced sponge clothe to have a distinct and beautiful flower pattern with uniform convexes and to have a long service life.
Description
Technical field
The invention belongs to furniture lining embossing technical field, specifically, relate to a kind of sponge cloth embossing machine and sponge cloth embossing method thereof.
Background technology
The sponge cloth is a kind of material that sponge and cloth are bonded, be used to make the lining of household goods such as mattress, seat cushion, flower between the design of sponge cloth adopts mostly at present (wired car flower) and computer rust flower form, the colored shape of this lining can consume a large amount of silk threads, third dimension is unintelligible, when doing the use of mattress and cushion, also easily break, influence aesthetic feeling and service life.
Adopt sponge cloth embossing machine, can on the sponge cloth, suppress and have relief design.The problem that existing sponge cloth embossing machine exists is, each flower shape mould directly is installed on the monoblock substrate that is heated by electric hot plate, directly depress the recess that forms colored shape on the colored shape mould that sponge comes to substrate by a monoblock pressing plate of electric hot plate heating then, when the sponge cloth is particularly done the area of sponge cloth of mattress when big, the area of corresponding requirements substrate and pressing plate is bigger, the limit portion of pressing plate and substrate and bight are because heat radiation is very fast, cause plate face bulk temperature inequality, can make the mold temperature inequality that is in middle part and limit portion, thereby make the colored shape at sponge cloth limit portion and middle part can not realize the thin setting of homogeneous phase transformation.Perhaps, owing to variations in temperature, material stress change or reason such as mismachining tolerance when making substrate particularly pressing plate producing distortion, pressing plate can not evenly be pressed each flower shape mould put in place, cause the concavo-convex inequality of colored shape of extrusion, embossing is of low quality.
Summary of the invention
Cause embossing problem of low quality at heating-up temperature inequality that has the embossing machine existence now and pressing plate distortion etc., the present invention improves sponge cloth embossing machine and embossing method, it is concavo-convex even, clear, attractive in appearance to make colored shape, the embossing sponge cloth product of long service life.Concrete technical scheme is as follows:
The invention provides a kind of sponge cloth embossing machine, comprise mold system, press down system, heating system, frame and support, described mold system device is on support, mold system is by the synthetic design of a plurality of colored shape set of molds, described press down system device is on frame, press down system comprises pressing plate and hydraulic means, described heating system comprises pressing plate heating system and flower shape mold heating system, cope match-plate pattern is set below described pressing plate and/or below flower shape mould, lower bolster is set, in described pressing plate heating system and the flower shape mold heating system thermal treatment zone, middle part and the limit portion thermal treatment zone are set respectively.
The cope match-plate pattern of corresponding each flower shape mould is set separately respectively below described pressing plate, below all flower shape moulds, a common lower support plate is set.
Below each flower shape mould lower bolster is set separately respectively, bearing assembly is set separately respectively below each lower bolster, spring part is set below bearing assembly, described spring part device is on support, and described each bearing assembly connects by connector.
Described bearing assembly comprises independently lower support plate, described connector comprises connecting plate, and described lower support plate is connected by bolt with connecting plate, leaves the gap between connecting plate and lower support plate, the connecting plate fixture is on channel-section steel, and described channel-section steel is fixedlyed connected with support.
The described limit portion thermal treatment zone is divided into two thermals treatment zone, i.e. the front and rear side thermal treatment zone and the thermal treatment zone, limit, the left and right sides.
The described limit portion thermal treatment zone is divided into three thermals treatment zone, i.e. the front and rear side thermal treatment zone, the thermal treatment zone, limit, the left and right sides and the thermal treatment zone, bight, and the thermal treatment zone, bight is the thermal treatment zone that comprises 4 angles.
Described heating system comprises electric hot plate, following electric hot plate and temperature control system, described upper and lower electric hot plate is separately positioned in each thermal treatment zone, electric hot plate is set on described pressing plate, above last electric hot plate, adiabator layer is set, electric hot plate down is set below the lower support plate of spending the shape mould or lower bolster, below following electric hot plate, adiabator layer is set.
The heating-up temperature of described heating system is 180 ℃-210 ℃, and hot pressing time is 10-105 second, and hot pressing pressure is the 15-45 kilograms per centimeter
2
The present invention also provides a kind of sponge cloth embossing method, adopt above-mentioned sponge cloth embossing machine compacting, density and thickness according to sponge are adjusted heating-up temperature, hot pressing time and hot pressing pressure, heating-up temperature is 180 ℃-210 ℃, hot pressing time is 10-105 second, and hot pressing pressure is the 15-45 kilograms per centimeter
2
Wherein, cloth is a knitted cloth, and sponge density is D20, D30 or D40, and sponge thickness is 10-40 centimetre.
The present invention can effectively solve the uneven and pressing plate distortion of heating-up temperature that sponge cloth embossing machine exists etc. and cause embossing problem of low quality, and it is concavo-convex even, clear to make colored shape, has cubic appearance, the embossing sponge cloth product of long service life.
Description of drawings
Fig. 1 is the structural representation of sponge cloth embossing machine embodiment 1 of the present invention;
Fig. 2 is a kind of subregion schematic diagram of heating system of the present invention;
Fig. 3 is the another kind of subregion schematic diagram of heating system of the present invention;
Fig. 4 is the structural representation of sponge cloth embossing machine embodiment 2 of the present invention;
Fig. 5 is the A-A partial structurtes schematic diagram among Fig. 4;
Fig. 6 is the vertical view of Fig. 5;
Fig. 7 is that the B-B of Fig. 5 is to view;
Fig. 8 is the floor map of the knurling mould system of the embodiment of the invention 2.
Reference numeral:
1.1. flower shape mould 1.11,1.3. dormant bolt 1.21. lower bolster
1.22. cope match-plate pattern 2.1,2.2,2.11,2.21. lower support plate
2.3,2.31. supporting sleeve 2.4,2.41. bolt 2.51. packing ring
2.61. heat insulating washer 3. pressing plate 4.1. upper support framves
4.2. upper bearing plate 4.3. carrying sleeve 4.4,10.2. bolt
5. frame 5.1. framework pillar 6.1. hydraulic stem
6.2. hydraulic cylinder 6.31,6.32. lead limit switch 6.33. gag lever post
7.1. last electric hot plate 7.11. goes up electric hot plate under the electric hot plate binding post 7.2.
7.21. following electric hot plate binding post 8. spring 8.11. upper spring seats
8.12. lower spring cup 8.2,13. channel-section steel 8.3. heat insulating mattress
9. support 10.1. connecting plate 10.3. through hole
11.1,11.2,11.3. adiabator layer 12. control instrument table casees
The specific embodiment
The present invention is further detailed explanation below in conjunction with the drawings and specific embodiments.
Fig. 1 is the structural representation of embossing machine embodiment 1 of the present invention.As shown in Figure 1, the press down system of embossing machine comprises pressing plate 3 and hydraulic means.Described hydraulic means comprises hydraulic stem 6.1, hydraulic cylinder 6.2 and control system thereof, and hydraulic stem 6.1 and hydraulic cylinder 6.2 are arranged on the frame 5.Below pressing plate 3, fixedly install the cope match-plate pattern 1.22 corresponding respectively with each flower shape mould 1.1, for preventing that each template is owing to the extruding of expanding with heat and contract with cold, the gap S that is provided with between described each template is 0.5-1.5mm, and for the cast aluminium alloy template, desirable S is 1mm.Electric hot plate 7.1 is set on pressing plate 3, draws electric hot plate binding post 7.11 from pressing plate 3 sides.On last electric hot plate 7.1 and between the upper bearing plate 4.2, adiabator layer 11.1 is set, adiabator layer 11.1 is because heat-preservation cotton is softer, for supporting upper bearing plate 4.2, between upper bearing plate 4.2 and pressing plate 3, carrying sleeve 4.3 is set, and upper bearing plate 4.2 is fixedlyed connected with pressing plate 3 with bolt 4.4.Upper support frame 4.1 is fixedlyed connected with hydraulic stem 6.1.
Press down system also comprises the depression stroke control system, comprises two lead limit switches 6.31,6.32 that are arranged on the framework pillar 5.1, and is arranged on the gag lever post 6.33 on the pressing plate 3.On framework pillar 5.1, also be provided with the control instrument case 12 of press down system and heating system.
The knurling mould system of embossing machine is combined into design by a plurality of colored shape moulds 1.1, below all flower shape moulds the common lower support plate of a monoblock 2.1 is set.Each flower shape mould 1.1 is fixedlyed connected by dormant bolt 1.11 (referring to Fig. 6) with lower support plate 2.1.Electric hot plate 7.2 down is set below lower support plate 2.1, draws down electric hot plate binding post 7.21 from lower support plate 2.1 sides.Below following electric hot plate 7.2, adiabator layer 11.3 is set, adiabator layer 11.3 can adopt heat-preservation cotton, because heat-preservation cotton is softer, for supporting lower support plate 2.1, between lower support plate 2.1 and lower support plate 2.2, carrying sleeve 2.3 is set, and lower support plate 2.1 is fixedlyed connected with lower support plate 2.2 with bolt 2.4.Lower support plate 2.2 is fixedly installed on the support 9.
In embodiment 1, the cope match-plate pattern 1.22 corresponding with each colored shape mould 1.1 is set below pressing plate 3, the mode of this " breaking the whole up into parts; corresponding one by one " can effectively solve the monoblock pressing plate because distortion can not evenly be pressed the problem that puts in place to each flower shape mould, and each flower shape mould is put in place to pressing evenly of sponge cloth.Further, also can below each flower shape mould 1.1, lower bolster 1.21 be set, can not evenly press the problem that puts in place owing to what local deformation caused to regulate monoblock lower support plate 2.1.
Fig. 2 is a kind of subregion schematic diagram of heating system of the present invention.This heating system will be arranged on above the pressing plate 3 each go up electric hot plate 7.1 be divided in the middle part of the thermal treatment zone, three systems in the front and rear side thermal treatment zone and the thermal treatment zone, limit, the left and right sides, the last electric hot plate 7.1 to above-mentioned 3 districts carries out heating and temperature control respectively.Similarly, also the following electric hot plate 7.2 with the below is divided into the thermal treatment zone, middle part, three systems in the front and rear side thermal treatment zone and the thermal treatment zone, limit, the left and right sides, and the following electric hot plate 7.2 to above-mentioned 3 districts carries out heating and temperature control respectively.This heating system not only can be used for present embodiment 1, also can be used for embodiment 2.
Fig. 3 is the another kind of subregion schematic diagram of heating system of the present invention.As shown in Figure 3, this heating system goes up above the pressing plate 3 each on basis of following electric hot plate 7.2 thermal treatment zone, three systems in the front and rear side thermal treatment zone and the thermal treatment zone, limit, the left and right sides in the middle part of being provided with respectively of electric hot plate 7.1 and below, increased a thermal treatment zone, bight that comprises four jiaos again, because practice shows that four bight heat radiations of pressing plate and knurling mould system are the fastest, temperature is minimum, therefore, independent heating control system need be set, make the Temperature Distribution of whole system more even, the embossing better quality.This heating system not only can be used for present embodiment 1, also can be used for embodiment 2.
Above-mentioned subregion heating system, the limit portion and the bight that can effectively solve pressing plate and lower support plate are very fast owing to dispelling the heat, cause the problem of integral slab surface temperature inequality, make the temperature uniformity in middle part, limit portion and the bight of pressing plate and knurling mould system, make the colored deformation shape of extrusion even, attractive in appearance.
Fig. 4 is the structural representation of the embodiment of the invention 2, and Fig. 5 is the A-A partial structurtes schematic diagram of Fig. 4, and Fig. 6 is the vertical view of Fig. 5, Fig. 7 be the B-B of Fig. 5 to view, Fig. 8 is the knurling mould entire system floor map of embodiment 2.
To shown in Figure 7, below flower shape mould 1.1, lower bolster 1.21 is set as Fig. 4, and fixing with dormant bolt 1.11.Equally, for preventing each template owing to the extruding of expanding with heat and contract with cold, the gap S that is provided with between described each template is 0.5-1.5mm, and for the cast aluminium alloy template, desirable S is 1mm.Bearing assembly is set separately respectively below each lower bolster 1.21, and described bearing assembly comprises independently lower support plate 2.11 and lower support plate 2.21.Lower bolster 1.21 is fixedlyed connected by dormant bolt 1.3 with lower support plate 2.11.Electric hot plate 7.2 down is set below lower bolster 1.21, draws down electric hot plate binding post 7.21 from lower bolster 1.21 sides.Below following electric hot plate 7.2, adiabator layer 11.2 is set, can adopts asbestos board.For stoping a part of heat to shed by the gap between the lower bolster, adiabator layer 11.3 is set below lower support plate 2.11 again, and the corresponding independently lower support plate 2.21 that is provided with respectively.Because adiabator layer 11.3 is softer heat-preservation cotton, for supporting lower support plate 2.11,4 carrying sleeves 2.31 are set between each lower support plate 2.11 and lower support plate 2.21, and pass carrying sleeve with bolt 2.41 lower support plate 2.11 is fixedlyed connected with 2.21, for guaranteeing the even support of 4 sleeve pipes 2.31, packing ring 2.51 and heat insulating washer 2.61 (referring to Fig. 5 and Fig. 7) are set respectively below sleeve pipe 2.31.4 springs 8 (referring to Fig. 7) are set below each lower support plate 2.21, and each both ends of the spring is provided with spring base, and upper spring seat 8.11 is fixedlyed connected with lower support plate 2.21, and lower spring cup 8.12 is fixedlyed connected with channel-section steel 8.2, and channel-section steel 8.2 is fixedlyed connected with support 9.For better heat insulation, heat insulating mattress 8.3 (referring to Fig. 5) is set also between upper spring seat 8.11 and lower support plate 2.21.For surface composition one horizontal plane that guarantees each lower bolster, the free height and the spring force of above-mentioned each spring are answered uniformity.
For keeping each independently stable connection of lower bolster, as Fig. 5 and shown in Figure 7, between each lower support plate 2.21, connecting plate 10.1 is set, the through hole 10.3 that bolt 10.2 passes connecting plate 10.1 is connected with lower support plate 2.21, connecting plate 10.1 fixtures are on channel-section steel 13, and channel-section steel 13 is fixedlyed connected with support 9.For guarantee each independently bearing assembly and flower shape mould with the up and down space of spring 8, leave certain clearance between connecting plate 10.1 and the supporting plate 2.21, the diameter of through hole 10.3 needs the diameter greater than bolt 10.2, but diameter less than nut, during with convenient spring 8 dilatations, make supporting plate 2.21 that certain activity space be arranged.
In embodiment 2, constitute stand-alone assembly by flower shape mould 1.1, lower bolster 1.21, following electric hot plate 7.2, lower support plate 2.11 and lower support plate 2.21 etc., stand-alone assembly can have certain up and down space with the strain of spring 8.When pressing plate or cope match-plate pattern move downward compressing sponge cloth to the colored shape die surface of lower bolster, if pressing plate or cope match-plate pattern and flower shape mould exist distortion or scale error, can make pressing plate or cope match-plate pattern can not be pressed onto all flower shape die surfaces simultaneously, adopt the stand-alone assembly that certain up and down space can be arranged with the strain of spring among the embodiment 2, when pressing plate or cope match-plate pattern and flower shape mould have only part to press, since the compression meeting of spring make depress action proceed until all flower shape moulds all be pressed against put in place till, thereby can effectively solve the inhomogeneous problem that presses, make each flower shape concave-convex effect of sponge cloth of compacting even each flower shape mould.
Embodiments of the invention 2 are particularly suitable for the embossing machine of large tracts of land embossing working face, are used for the embossing of large-area sponge cloth.Especially, owing to adopted the standalone elastic assembly,, also can directly adopt the pressing plate embossing, and needn't on pressing plate, install cope match-plate pattern for the less embossing machine of embossing work area.
In order to make colored shape mould and upper and lower template have certain rigidity and weight reduction, colored shape mould of the present invention and upper and lower template adopt aluminium alloy casting to form.Be fixedly mounted on situation on the lower bolster for flower shape mould, change Hua Xingshi when needs, lower bolster also can be changed together, only needs to change flower shape mould, helps the standardization of products like this and enhances productivity.
Sponge density of the present invention is generally D20, D30 or D40, and D20, D30 or D40 are respectively the standard codes of product, and number number is high more, and expression sponge density is big more.Sponge thickness is generally the 10-40 millimeter, and in order to adapt to the thickness of different sponges, the height of flower shape mould is 30-50mm, generally gets 45mm, so that adapt to the sponge of 10-40mm thickness.Flower shape mould requires smooth, the smooth surface of end face, edge chamfering.
The course of work of sponge cloth embossing machine of the present invention is as follows.
At first start heating system, each thermal treatment zone of embossing machine is heated to design temperature, then the cloth in the sponge cloth is faced down, sponge up, send into embossing machine, be layered on above the colored shape mould, starting press down system then moves downward pressing plate, pressing plate or cope match-plate pattern compressing sponge are close to colored shape mould, at this moment, the gag lever post of pressing plate just contacts limit switch and makes the pressing plate stop motion and begin to carry out hot pressing, and hot pressing time and pressure are adjusted setting according to the thickness and the density of sponge cloth, and hot pressing time monitors by timer, after reaching setting-up time, the startup press down system moves upward pressing plate and gets back to original position.Then the sponge cloth that suppresses is taken out embossing machine.
When sponge cloth charge level long-pending big (as doing the sponge cloth that mattress is used), the sponge cloth is sent into embossing machine and can be adopted supporting plate to carry out in conjunction with the supporting plate slide rail, the sponge cloth is layered on the supporting plate, after then supporting plate being pushed into the location, top of colored shape mould along slide rail, supporting plate is withdrawed from along slide rail, the sponge cloth is layered on the colored shape mould.
The present invention also comprises a kind of sponge cloth embossing method, adopts above-mentioned sponge cloth embossing machine compacting, adjusts heating-up temperature, hot pressing time and hot pressing pressure according to density and the thickness of sponge.
According to subregion heating system of the present invention, in pressing plate heating system and flower shape mold heating system, the middle part is set respectively, the limit portion and the thermal treatment zone, bight, by electric hot plate respectively to the middle part of pressing plate and whole flower shape mould, limit portion and bight are heated with temperature and are controlled, make the temperature of each thermal treatment zone be controlled to be same uniform temperature, actual temp is adjusted in 180 ℃ of-210 ℃ of scopes according to density and the thickness of sponge, if temperature is lower than 180 ℃, can make sponge can not effectively realize ironed setting, if temperature is higher than 210 ℃, can make sponge again because overheated and stick together with mould.Actual temp is referring to the following examples 3-9.Cloth should adopt in this temperature range and never degenerate, non-discoloring lining, generally should adopt the plain color knit fabric.Concrete control method adopts conventional thermometric and temperature control method, repeats no more.
Hot pressing time acupressure probe or cope match-plate pattern are pressed against duration on the colored shape mould with the sponge cloth, the concrete time is adjusted in 10-105 scope second according to density and the thickness of sponge, as be shorter than 10 seconds, can make the sponge of the recess of sponge cloth flower shape can not realize ironed setting, but as be longer than 105 seconds, the part that can make the protuberance of sponging shape press close to pressing plate or cope match-plate pattern sticks together owing to overheated, can not be returned to original soft state, and the stereoeffect of cloth cover flower shape does not reach perfect condition yet.In heating-up temperature is got above-mentioned heated perimeter during high value, hot pressing time should get in the above-mentioned time range than low value.The concrete time is referring to embodiment 3-9.Concrete control method adopts conventional timer or delay controller, repeats no more.
Hot pressing pressure acupressure probe or cope match-plate pattern are pressed against pressure on the colored shape mould with the sponge cloth, and the oil pressure pressure of the hydraulic cylinder of sponge cloth embossing machine of the present invention is 30 tons-200 tons, and the pressure that is pressed onto colored shape die surface is the 15-45 kilograms per centimeter
2, concrete numerical value can be adjusted according to different-thickness and the density of sponge, referring to embodiment 3-9.During practical operation, also can earlier pressure or pressure numerical value be fixed, adjust heating-up temperature and time according to the thickness of different sponges and the embossing effect of density then.Compress control method adopts conventional hydraulic system control method, repeats no more.
Below be the specific embodiment of embossed technology parameter:
When cloth is a knitted cloth, when sponge density=D20, thickness=10mm:
Pressure: 45 kilograms per centimeter
2
Heating-up temperature and hot pressing time:
In the time of 210 ℃ 10 seconds, in the time of 195 ℃ 35 seconds, in the time of 180 ℃ 60 seconds.
When cloth is a knitted cloth, when sponge density=D20, thickness=20mm:
Pressure: 30 kilograms per centimeter
2
Heating-up temperature and hot pressing time:
In the time of 210 ℃ 20 seconds, in the time of 195 ℃ 48 seconds, in the time of 180 ℃ 75 seconds.
When cloth is a knitted cloth, when sponge density=D20, thickness=30mm:
Pressure: 15 kilograms per centimeter
2
Heating-up temperature and hot pressing time:
In the time of 210 ℃ 30 seconds, in the time of 195 ℃ 58 seconds, in the time of 180 ℃ 85 seconds.
When cloth is a knitted cloth, when sponge density=D30, thickness=20mm:
Pressure: 15 kilograms per centimeter
2
Heating-up temperature and hot pressing time:
In the time of 210 ℃ 30 seconds, in the time of 195 ℃ 58 seconds, in the time of 180 ℃ 85 seconds.
When cloth is a knitted cloth, when sponge density=D30, thickness=30mm:
Pressure: 30 kilograms per centimeter
2
Heating-up temperature and hot pressing time:
In the time of 210 ℃ 30 seconds, in the time of 195 ℃ 60 seconds, in the time of 180 ℃ 90 seconds.
When cloth is a knitted cloth, when sponge density=D30, thickness=40mm:
Pressure: 30 kilograms per centimeter
2
Heating-up temperature and hot pressing time:
In the time of 210 ℃ 45 seconds, in the time of 195 ℃ 75 seconds, in the time of 180 ℃ 105 seconds.
When cloth is a knitted cloth, when sponge density=D30, thickness=40mm:
Pressure: 45 kilograms per centimeter
2
Heating-up temperature and hot pressing time:
In the time of 210 ℃ 40 seconds, in the time of 195 ℃ 70 seconds, in the time of 180 ℃ 100 seconds.
Claims (10)
1. sponge cloth embossing machine, comprise mold system, press down system, heating system, frame and support, described mold system device is on support, mold system is by the synthetic design of a plurality of colored shape set of molds, described press down system device is on frame, press down system comprises pressing plate and hydraulic means, described heating system comprises pressing plate heating system and flower shape mold heating system, it is characterized in that, cope match-plate pattern is set below described pressing plate and/or below flower shape mould, lower bolster is set, in described pressing plate heating system and the flower shape mold heating system thermal treatment zone, middle part and the limit portion thermal treatment zone are set respectively.
2. sponge cloth embossing machine according to claim 1 is characterized in that, the cope match-plate pattern of corresponding each flower shape mould is set separately respectively below described pressing plate, below all flower shape moulds a common lower support plate is set.
3. sponge cloth embossing machine according to claim 1, it is characterized in that, below each flower shape mould, lower bolster is set separately respectively, bearing assembly is set separately respectively below each lower bolster, spring part is set below bearing assembly, described spring part device is on support, and described each bearing assembly connects by connector.
4. sponge cloth embossing machine according to claim 3, it is characterized in that, described bearing assembly comprises independently lower support plate, described connector comprises connecting plate, described lower support plate is connected by bolt with connecting plate, leave the gap between connecting plate and lower support plate, the connecting plate fixture is on channel-section steel, and described channel-section steel is fixedlyed connected with support.
5. sponge cloth embossing machine according to claim 1 is characterized in that, the described limit portion thermal treatment zone is divided into two thermals treatment zone, i.e. the front and rear side thermal treatment zone and the thermal treatment zone, limit, the left and right sides.
6. sponge cloth embossing machine according to claim 1 is characterized in that, the described limit portion thermal treatment zone is divided into three thermals treatment zone, i.e. the front and rear side thermal treatment zone, the thermal treatment zone, limit, the left and right sides and the thermal treatment zone, bight, and the thermal treatment zone, bight is the thermal treatment zone that comprises 4 angles.
7. according to each described sponge cloth embossing machine of claim 1 to 6, it is characterized in that, described heating system comprises electric hot plate, following electric hot plate and temperature control system, described upper and lower electric hot plate is separately positioned in each thermal treatment zone, electric hot plate is set on described pressing plate, above last electric hot plate, adiabator layer is set, electric hot plate down is set below the lower support plate of spending the shape mould or lower bolster, below following electric hot plate, adiabator layer is set.
8. according to each described sponge cloth embossing machine of claim 1 to 6, it is characterized in that the heating-up temperature of described heating system is 180 ℃-210 ℃, hot pressing time is 10-105 second, and hot pressing pressure is the 15-45 kilograms per centimeter
2
9. sponge cloth embossing method, it is characterized in that, adopt each described sponge cloth embossing machine compacting of claim 1 to 6, density and thickness according to sponge are adjusted heating-up temperature, hot pressing time and hot pressing pressure, heating-up temperature is 180 ℃-210 ℃, hot pressing time is 10-105 second, and hot pressing pressure is the 15-45 kilograms per centimeter
2
10. a sponge cloth embossing method is characterized in that, cloth is a knitted cloth, and sponge density is D20, D30 or D40, and sponge thickness is 10-40 centimetre.
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| JPH06248567A (en) * | 1993-02-24 | 1994-09-06 | Yukihiko Kimoto | Method for embossing processing of fabric made of knit and sponge plate used therefor |
| JPH07216726A (en) * | 1994-01-25 | 1995-08-15 | Yukihiko Kimoto | Method for embossing processing of fabric and apparatus for adding agent used therefor |
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| CN102935717A (en) * | 2012-11-20 | 2013-02-20 | 江苏卧尔康家居用品有限公司 | Pressing method of slow-recovery sponge thin cushion and special bidirectional pressing machine |
| CN104358064A (en) * | 2014-11-05 | 2015-02-18 | 湖州宏鑫绸厂 | Embossing wheel of embossing machine |
| CN107059493A (en) * | 2017-05-18 | 2017-08-18 | 金华市高原机械模具有限公司 | A kind of thermal resistance elastic support structure of paper matrix former mould |
| CN107059492A (en) * | 2017-05-18 | 2017-08-18 | 金华市高原机械模具有限公司 | A kind of plane self-alignment fine tuning structure of paper matrix former mould |
| CN107083725A (en) * | 2017-05-18 | 2017-08-22 | 金华市高原机械模具有限公司 | A kind of thermal resistance can self-alignment fine setting paper matrix former |
| CN107059493B (en) * | 2017-05-18 | 2019-05-03 | 金华市高原机械模具有限公司 | A kind of thermal resistance elastic support structure of paper matrix molding equipment mold |
| CN107083725B (en) * | 2017-05-18 | 2019-08-13 | 金华市高原机械模具有限公司 | A kind of thermal resistance can self-alignment fine tuning paper matrix molding equipment |
| CN107435202A (en) * | 2017-08-02 | 2017-12-05 | 安徽宏远无纺布业有限公司 | A kind of non-woven fabrics hot-press arrangement heating platen |
| CN112722912A (en) * | 2020-12-18 | 2021-04-30 | 安徽本色印刷有限公司 | Wine box processing is with intaglio printing device |
| CN113172747A (en) * | 2021-03-31 | 2021-07-27 | 佛山市恒力泰机械有限公司 | Method, device and system for correcting and controlling thickness of filler |
| CN113293560A (en) * | 2021-05-13 | 2021-08-24 | 刘可思 | Cloth embossing and gold stamping process and embossing device thereof |
| CN114134672A (en) * | 2021-11-05 | 2022-03-04 | 世联汽车内饰（苏州）有限公司 | Embossing processing method for fishing line fabric |
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