CN102229179B - Vibration shaper of saddle plate - Google Patents
Vibration shaper of saddle plate Download PDFInfo
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- CN102229179B CN102229179B CN 201110164164 CN201110164164A CN102229179B CN 102229179 B CN102229179 B CN 102229179B CN 201110164164 CN201110164164 CN 201110164164 CN 201110164164 A CN201110164164 A CN 201110164164A CN 102229179 B CN102229179 B CN 102229179B
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- vehicle frame
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- bottom plate
- vibration
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Abstract
The invention discloses a vibration shaper of a saddle plate. The vibration shaper comprises a walking vehicle, a vibrator, an upper baffle plate, a lower baffle plate, a pressing plate assembly, two arc-shaped track assemblies and two cross beams; the two cross beams are respectively fixed at two end parts of the arc-shaped track assemblies; the walking vehicle comprises a vehicle frame, a driving device, walking driving wheels and first guide wheels; each arc-shaped track assembly comprises a track box, arc-shaped synchronous strips and arc-shaped guide rails; the walking driving wheels at two sides of the walking vehicle are respectively meshed with the arc-shaped synchronous strips of the arc-shaped track assemblies; the first guide wheels at two sides of the walking vehicle are respectively matched with the arc-shaped guide rails of the two arc-shaped track assemblies in a rolling mode; the vibrator comprises a vibration motor, a vibration transmission piece and a vibration bottom plate; and the vibration bottom plate is positioned below the vehicle frame. The saddle plate manufactured by the vibration shaper provided by the invention has high size accuracy, and the manufacturing process is time-saving and labor-saving.
Description
Technical field
The present invention relates to the precast concrete tamping unit that a kind of building trade is used, relate in particular to a kind of saddle plate vibration molding machine.
Background technology
The prestressed reinforced concrete saddle plate is the common precast reinforced concrete spare of present building trade, is widely used in the occasions such as industrial building and bridge, and because the in length and breadth cross section of its structure is parabolic, dimension precision requirement is higher during manufacturing.Existing prestressed reinforced concrete saddle plate generally adopts the method concrete compacted by jolting of artificial jolt ramming during fabrication, be that a plurality of workman's hands are leading common road vibration machine and repeatedly roll on concrete, make saddle plate jolt ramming and moulding, the saddle plate dimensional accuracy that produces like this is not high, labor strength is large, waste time and energy, and have safety in production hidden danger.
Summary of the invention
The object of the present invention is to provide a kind of saddle plate dimensional accuracy that produces that can make high, the saddle plate vibration molding machine that manufacture process is time saving and energy saving.
In order to achieve the above object, technical scheme of the present invention is: a kind of saddle plate vibration molding machine, comprise moving trolley, vibrator, two arc track assemblies and two crossbeams, described two crossbeams are separately fixed at the both ends of two arc track assemblies, described moving trolley comprises vehicle frame, drive unit, walking driver gear and the first guide wheel, drive unit, the first guide wheel is installed on the vehicle frame, the be in transmission connection walking driver gear of vehicle frame both sides of drive unit, described arc track assembly comprises track box, arc-shape synchronous bar and arc-shaped guide rail, arc-shape synchronous bar and arc-shaped guide rail all are fixed on the track box, the walking driver gear of the both sides of described vehicle frame respectively with the engagement of the arc-shape synchronous bar of two arc track assemblies, the first guide wheel of the both sides of described vehicle frame rolls with the arc-shaped guide rail of two arc track assemblies respectively and cooperates, described vibrator involving vibrations motor, part and vibrating bottom plate are transmitted in vibration, vibrating motor transmits part with vibration and is fixedly connected with, vibration is transmitted part and is fixedly connected with vibrating bottom plate, vibration is transmitted part and can be installed in axial motion on the vehicle frame of moving trolley, and vibrating bottom plate is positioned at the below of vehicle frame.
Position limit device and the lower caging device of vibrating bottom plate also are housed between described vehicle frame and the vibrating bottom plate.
The position limit device of described vibrating bottom plate is the spring that is threaded in the screw on the vehicle frame of moving trolley and is contained in vibrating bottom plate top, offsets on the front end of described screw and the spring; Described lower caging device is vehicle frame and the rope between the vibrating bottom plate or expansion link or the chain that is connected to moving trolley.
Described spring is positioned within the sleeve of load on the vibrating bottom plate.
The vehicle frame of described moving trolley comprises fixedly all-in-one-piece top board and two side plates.
The drive unit of described moving trolley comprises motor, reductor and power transmission shaft, the motor via reducer power transmission shaft that is in transmission connection, described walking driver gear is gear and is fixed on the power transmission shaft, and the arc-shape synchronous bar is tooth bar or is inserted into the ladder that forms on the track box by a plurality of pins.
The second guide wheel also is equipped with on the described power transmission shaft and the outside that is positioned at walking driver gear.
Have two through holes on the top board of described vehicle frame, in two through holes resilient sleeve is housed all, the vibrating motor of vibrator and vibration are transmitted part and are two, and resilient sleeve is enclosed within the periphery of the vibration transmission part of corresponding vibrator.
The first guide wheel on the described moving trolley is by the guide wheel shaft on the side plate that is fixed on vehicle frame and vehicle frame load.
Described the second guide wheel and the first guide wheel all are to comprise the up and down combination wheel of two wheels, and two wheels roll with the up and down orbital plane of arc-shaped guide rail respectively and cooperate up and down.
Also be fixed with Anchor plate kit on the vehicle frame of described moving trolley, Anchor plate kit is positioned at a side of the vibrating bottom plate of vibrator, described Anchor plate kit comprises upper plate, elastic bottom plate and some support springs, upper plate is fixedly connected with elastic bottom plate one end, and some support springs are supported between upper plate and the elastic bottom plate.
Also be fixed with overhead gage on the vehicle frame of described moving trolley, the side away from Anchor plate kit of the vibrating bottom plate of described vibrator also is fixed with lower baffle plate, and overhead gage and lower baffle plate overlap.
All have fixed leg on two side plates of the vehicle frame of described moving trolley and/or the top board, have holder on the vibrating bottom plate, the two ends of rope are separately fixed on fixed leg and the holder.
After adopting said structure, when making saddle plate, just can be erected at saddle plate reinforcing bar top to saddle plate vibration molding machine of the present invention, and the concrete of cast, starting moving trolley makes moving trolley move along the arc track assembly, moving trolley moves ahead with the arching trajectory of vibrator along the arc track assembly, simultaneously vibrator sustained vibration, with the concrete jolt ramming of cast, the saddle plate dimensional accuracy that produces like this is high, and manufacture process does not need a plurality of workmans to work together, the one man operation control button gets final product, time saving and energy saving, reduce workman's labour intensity, and eliminated safety in production hidden danger.
Description of drawings
Fig. 1 is the structure front elevational schematic of saddle plate vibration molding machine of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the left view of Fig. 1;
Fig. 4 is along the cutaway view of A-A line among Fig. 1;
Fig. 5 is moving trolley among the present invention and the package assembly schematic diagram of vibrator;
Fig. 6 is the top view of Fig. 5;
Fig. 7 is the left view of Fig. 5;
Fig. 8 is along the cutaway view of B-B line among Fig. 5;
Fig. 9 is along the cutaway view of C-C line among Fig. 5;
Figure 10 is along the cutaway view of D-D line among Fig. 5;
Figure 11 is along the cutaway view of E-E line among Fig. 6;
Figure 12 is the perspective view of the vibrator among the present invention;
Figure 13 is along the cutaway view of F-F line among Fig. 5;
Figure 14 is the perspective view of the Anchor plate kit among the present invention;
Figure 15 is that upper left side from Fig. 1 is to the perspective view of seeing;
Figure 16 is that upper right side from Fig. 1 is to the perspective view of seeing.
The specific embodiment
The present invention is further detailed explanation below in conjunction with embodiment that accompanying drawing provides.
Shown in Fig. 1 ~ 16, saddle plate vibration molding machine of the present invention, comprise moving trolley 1, vibrator 2, two arc track assemblies 3 and two crossbeams 4, described two crossbeams 4 are separately fixed at the both ends of two arc track assemblies 3, described moving trolley 1 comprises vehicle frame 1-1, drive unit 1-2, walking driver gear 1-3 and the first guide wheel 1-4, drive unit 1-2, the first guide wheel 1-4 is installed on the vehicle frame 1-1, the be in transmission connection walking driver gear 1-3 of vehicle frame 1-1 both sides of drive unit 1-2, described arc track assembly 3 comprises track box 3-1, arc-shape synchronous bar 3-2 and arc-shaped guide rail 3-3, arc-shape synchronous bar 3-2 and arc-shaped guide rail 3-3 all are fixed on the track box 3-1, the walking driver gear 1-3 of described vehicle frame 1-1 both sides respectively with the arc-shape synchronous bar 3-2 of two arc track assemblies 3 engagement, the first guide wheel 1-4 of described vehicle frame 1-1 both sides rolls with the arc-shaped guide rail 3-3 of two arc track assemblies 3 respectively and cooperates, described vibrator 2 involving vibrations motor 2-1, part 2-2 and vibrating bottom plate 2-3 are transmitted in vibration, vibrating motor 2-1 transmits part 2-2 with vibration and is fixedly connected with, vibration is transmitted part 2-2 and is fixedly connected with vibrating bottom plate 2-3, vibration is transmitted part 2-2 and can be contained in axial motion on the vehicle frame 1-1 of moving trolley 1, and vibrating bottom plate 2-3 is positioned at the below of vehicle frame 1-1.
The arc-shape synchronous bar 3-2 of described arc track assembly 3 and the arc of arc-shaped guide rail 3-3 preferably are parabola shaped.
Described track box 3-1 preferably is parabola shaped, also can be curved or the suitable shape such as semicircular in shape, and every suitable shape that is suitable for installing arc-shape synchronous bar 3-2 and arc-shaped guide rail 3-3 all can adopt.
Shown in Fig. 3,5,6,7,10, control within the specific limits for the Oscillation Amplitude that makes vibrating bottom plate 2-3, position limit device 8 and the lower caging device of vibrating bottom plate 2-3 also is housed between described vehicle frame 1 and the vibrating bottom plate 2-3.
Shown in Fig. 3,5,6,7,10, the position limit device 8 of described vibrating bottom plate 2-3 is the spring 8-2 that are threaded in the screw 8-1 on the vehicle frame 1-1 of moving trolley 1 and are contained in vibrating bottom plate 2-3 top, offsets on the front end of described screw 8-1 and the spring 8-2; Described lower caging device is vehicle frame 1-1 and the rope 7 between the vibrating bottom plate 2-3 or expansion link or the chain that is connected to moving trolley 1.
Shown in Figure 10,11, for the ease of installing and preventing that spring 8-1 from coming off, described spring 8-1 is positioned within the sleeve 2-3-1 of the upper load of vibrating bottom plate 2-3.
Shown in Fig. 5,11, in order to make moving trolley 1 structure more reasonable, the vehicle frame 1-1 of described moving trolley 1 comprises fixedly all-in-one-piece top board 1-1-1 and two side plate 1-1-2.
Shown in Fig. 3,4,5,6,7,8,15,16, the drive unit 1-2 of described moving trolley 1 comprises motor 1-2-1, reductor 1-2-2 and power transmission shaft 1-2-3, motor 1-2-1 is by the reductor 1-2-2 power transmission shaft 1-2-3 that is in transmission connection, described walking driver gear 1-3 is gear and is fixed on the power transmission shaft 1-2-3, and arc-shape synchronous bar 3-2 is tooth bar or is inserted into the upper ladder that forms of track box 3-1 by a plurality of pins.Certainly, also can adopt sprocket wheel by walking driver gear 1-3, and arc-shape synchronous bar 3-2 adopts chain.
Shown in Fig. 4,5,6,7, operate steadily in order to make moving trolley 1, described power transmission shaft 1-2-3 also is equipped with the second guide wheel 1-5 in the outside upper and that be positioned at walking driver gear 1-3.
Shown in Fig. 3,4,5,6,9,11,12, for the vibration balancing that makes vibrator 2 and the impact that reduces moving trolley 1, have two through hole 1-1-3 on the top board 1-1-1 of described vehicle frame 1-1, among two through hole 1-1-3 resilient sleeve 11 is housed all, the vibrating motor 2-1 of vibrator 2 and vibration are transmitted part 2-2 and are two, and resilient sleeve 11 is enclosed within the periphery of the vibration transmission part 2-2 of corresponding vibrator 2.
Shown in Fig. 6,7,11, the first guide wheel 1-4 on the described moving trolley 1 is by the guide wheel shaft 1-6 on the side plate 1-1-2 that is fixed on vehicle frame 1-1 and vehicle frame 1-1 load.
Shown in Fig. 4,7,11,16, in order to make moving trolley 1 along arc-shaped guide rail 3-3 even running, described the second guide wheel 1-5 and the first guide wheel 1-4 comprise the up and down combination wheel of two wheels, and two wheels roll with the up and down orbital plane of arc-shaped guide rail 3-3 respectively and cooperate up and down.
Shown in Fig. 7,8,9,10,13,14, in order to prevent arching upward through the concrete that vibrating bottom plate 2-3 vibration processing is crossed, also be fixed with Anchor plate kit 9 on the vehicle frame 1-1 of described moving trolley 1, Anchor plate kit 9 is positioned at the side of the vibrating bottom plate 2-3 of vibrator 2, described Anchor plate kit 9 comprises upper plate 9-1, elastic bottom plate 9-3 and some support spring 9-2, upper plate 9-1 is fixedly connected with elastic bottom plate 9-3 one end, and some support spring 9-2 are supported between upper plate 9-1 and the elastic bottom plate 9-3.
Shown in Fig. 7,8,9,10,15, also be fixed with overhead gage 5 on the vehicle frame 1-1 of described moving trolley 1, the side away from Anchor plate kit 9 of the vibrating bottom plate 2-3 of described vibrator 2 also is fixed with lower baffle plate 6, and overhead gage 5 overlaps with lower baffle plate 6 and the bottom of overhead gage 5 is positioned at the outside on the top of lower baffle plate 6.
Shown in Figure 10,13, for the ease of stationary rope 7 is installed, all has fixed leg 1-7 on two side plate 1-1-2 of the vehicle frame 1-1 of described moving trolley 1 and/or the top board 1-1-1, have holder 2-3-2 on the vibrating bottom plate 2-3, the two ends of rope 7 are separately fixed on fixed leg 1-7 and the holder 2-3-2.
That the vibrating motor 2-1 of the vibrator 2 among the present invention can preferentially select is that marine vibrational Electric Machine Co., Ltd produces, model is the vibrating motor of YZO-16-2.Certainly, also can select the vibrating motor of other model.
Shown in Fig. 1,15,16, the course of work of the present invention is as follows: saddle plate vibration molding machine of the present invention is erected at saddle plate reinforcing bar top, makes moving trolley 1 be positioned at arc track assembly 3 lowest parts; Concrete is added the place ahead of overhead gage 5, lower baffle plate 6, and fall to the bottom of the vibrating bottom plate 2-3 of vibrator 2; Vibration on Start-up motor 2-1 drives vibrator 2 vibrations, and concrete is liquefied by jolt ramming.The Anchor plate kit 9 of the side (rear side) of vibrator 2 vibrating bottom plate 2-3 plays the concrete effect that flattens; Start the drive unit 1-2 of moving trolley 1, drive vibrator 2 and walk the upper end of the arc track assembly 3 that slowly climbs while shaking.Stop the drive unit 1-2 of vibrating motor 2-1 and moving trolley 1, finish vibration moulding work.
Claims (13)
1. saddle plate vibration molding machine is characterized in that:
A. comprise moving trolley (1), vibrator (2), two arc track assemblies (3) and two crossbeams (4),
B. described two crossbeams (4) are separately fixed at the both ends of two arc track assemblies (3),
C. described moving trolley (1) comprises vehicle frame (1-1), drive unit (1-2), walking driver gear (1-3) and the first guide wheel (1-4), drive unit (1-2), the first guide wheel (1-4) are installed on the vehicle frame (1-1), the be in transmission connection walking driver gear (1-3) of vehicle frame (1-1) both sides of drive unit (1-2)
D. described arc track assembly (3) comprises track box (3-1), arc-shape synchronous bar (3-2) and arc-shaped guide rail (3-3), and arc-shape synchronous bar (3-2) and arc-shaped guide rail (3-3) all are fixed on the track box (3-1),
E. the walking driver gear (1-3) of described vehicle frame (1-1) both sides respectively with the engagement of the arc-shape synchronous bar (3-2) of two arc track assemblies (3),
F. first guide wheel (1-4) of described vehicle frame (1-1) both sides rolls with the arc-shaped guide rail (3-3) of two arc track assemblies (3) respectively and cooperates,
G. part (2-2) and vibrating bottom plate (2-3) are transmitted in described vibrator (2) involving vibrations motor (2-1), vibration, vibrating motor (2-1) transmits part (2-2) with vibration and is fixedly connected with, vibration is transmitted part (2-2) and is fixedly connected with vibrating bottom plate (2-3), vibration is transmitted part (2-2) and can be installed in axial motion on the vehicle frame (1-1) of moving trolley (1), and vibrating bottom plate (2-3) is positioned at the below of vehicle frame (1-1).
2. saddle plate vibration molding machine according to claim 1 is characterized in that: position limit device (8) and lower caging device that vibrating bottom plate (2-3) also is housed between described vehicle frame (1) and the vibrating bottom plate (2-3).
3. saddle plate vibration molding machine according to claim 2, it is characterized in that: the position limit device (8) of described vibrating bottom plate (2-3) is the screw (8-1) on the vehicle frame (1-1) that is threaded in moving trolley (1) and the spring (8-2) that is contained in vibrating bottom plate (2-3) top, and the front end of described screw (8-1) and spring (8-2) upper end offset; Described lower caging device is the vehicle frame (1-1) that is connected to moving trolley (1) and rope (7) or expansion link or the chain between the vibrating bottom plate (2-3).
4. saddle plate vibration molding machine according to claim 3 is characterized in that: described spring (8-1) is positioned within the sleeve (2-3-1) of the upper load of vibrating bottom plate (2-3).
5. saddle plate vibration molding machine according to claim 3, it is characterized in that: the vehicle frame (1-1) of described moving trolley (1) comprises fixedly all-in-one-piece top board (1-1-1) and two side plates (1-1-2).
6. saddle plate vibration molding machine according to claim 1, it is characterized in that: the drive unit (1-2) of described moving trolley (1) comprises motor (1-2-1), reductor (1-2-2) and power transmission shaft (1-2-3), motor (1-2-1) is by reductor (1-2-2) power transmission shaft (1-2-3) that is in transmission connection, described walking driver gear (1-3) is gear and is fixed on the power transmission shaft (1-2-3), and arc-shape synchronous bar (3-2) is tooth bar or is inserted into the upper ladder that forms of track box (3-1) by a plurality of pins.
7. saddle plate vibration molding machine according to claim 6 is characterized in that: the second guide wheel (1-5) also is equipped with in described power transmission shaft (1-2-3) outside upper and that be positioned at walking driver gear (1-3).
8. saddle plate vibration molding machine according to claim 5, it is characterized in that: have two through holes (1-1-3) on the top board (1-1-1) of described vehicle frame (1-1), resilient sleeve (11) all is housed in two through holes (1-1-3), the vibrating motor (2-1) of vibrator (2) and vibration are transmitted part (2-2) and are two, and resilient sleeve (11) is enclosed within the periphery of the vibration transmission part (2-2) of corresponding vibrator (2).
9. saddle plate vibration molding machine according to claim 5 is characterized in that: the first guide wheel (1-4) on the described moving trolley (1) is by the guide wheel shaft (1-6) on the side plate (1-1-2) that is fixed on vehicle frame (1-1) and vehicle frame (1-1) load.
10. saddle plate vibration molding machine according to claim 7, it is characterized in that: described the second guide wheel (1-5) and the first guide wheel (1-4) all are to comprise the up and down combination wheel of two wheels, and two wheels roll with the up and down orbital plane of arc-shaped guide rail (3-3) respectively and cooperate up and down.
11. saddle plate vibration molding machine according to claim 1, it is characterized in that: also be fixed with Anchor plate kit (9) on the vehicle frame (1-1) of described moving trolley (1), Anchor plate kit (9) is positioned at a side of the vibrating bottom plate (2-3) of vibrator (2), described Anchor plate kit (9) comprises upper plate (9-1), elastic bottom plate (9-3) and some support springs (9-2), upper plate (9-1) is fixedly connected with elastic bottom plate (9-3) end, and some support springs (9-2) are supported between upper plate (9-1) and the elastic bottom plate (9-3).
12. saddle plate vibration molding machine according to claim 11, it is characterized in that: also be fixed with overhead gage (5) on the vehicle frame (1-1) of described moving trolley (1), side away from Anchor plate kit (9) of the vibrating bottom plate (2-3) of described vibrator (2) also is fixed with lower baffle plate (6), and overhead gage (5) overlaps with lower baffle plate (6).
13. saddle plate vibration molding machine according to claim 5, it is characterized in that: all have fixed leg (1-7) on two side plates (1-1-2) of the vehicle frame (1-1) of described moving trolley (1) and/or the top board (1-1-1), have holder (2-3-2) on the vibrating bottom plate (2-3) of vibrator (2), the two ends of rope (7) are separately fixed on fixed leg (1-7) and the holder (2-3-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110164164 CN102229179B (en) | 2011-06-18 | 2011-06-18 | Vibration shaper of saddle plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110164164 CN102229179B (en) | 2011-06-18 | 2011-06-18 | Vibration shaper of saddle plate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102229179A CN102229179A (en) | 2011-11-02 |
| CN102229179B true CN102229179B (en) | 2013-04-24 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110164164 Expired - Fee Related CN102229179B (en) | 2011-06-18 | 2011-06-18 | Vibration shaper of saddle plate |
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| Country | Link |
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| CN (1) | CN102229179B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106217589B (en) * | 2016-09-13 | 2019-01-25 | 阜阳市兴华机械装备有限公司 | A kind of PC prefabricated components molding equipment |
| CN110370549B (en) * | 2019-08-08 | 2020-06-19 | 佛山市赫森模塑科技有限公司 | Micro-foaming injection molding mold |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2205295Y (en) * | 1993-11-26 | 1995-08-16 | 河南省漯河市建筑工程机械厂 | Combined vibration shaped article machine for presturess concrete hollow plate |
| CN2571558Y (en) * | 2002-10-09 | 2003-09-10 | 康春明 | Moveable saddle-shaped prefabricated board die |
| EP1178153B1 (en) * | 2000-08-01 | 2005-03-30 | Alstom | Guiding process and apparatus for inserting elements in the ground |
| CN202114785U (en) * | 2011-06-18 | 2012-01-18 | 常州天普马鞍板有限公司 | Saddle plate vibration molding machine |
-
2011
- 2011-06-18 CN CN 201110164164 patent/CN102229179B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2205295Y (en) * | 1993-11-26 | 1995-08-16 | 河南省漯河市建筑工程机械厂 | Combined vibration shaped article machine for presturess concrete hollow plate |
| EP1178153B1 (en) * | 2000-08-01 | 2005-03-30 | Alstom | Guiding process and apparatus for inserting elements in the ground |
| CN2571558Y (en) * | 2002-10-09 | 2003-09-10 | 康春明 | Moveable saddle-shaped prefabricated board die |
| CN202114785U (en) * | 2011-06-18 | 2012-01-18 | 常州天普马鞍板有限公司 | Saddle plate vibration molding machine |
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| CN102229179A (en) | 2011-11-02 |
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Granted publication date: 20130424 Termination date: 20170618 |