CN102228956A - Precision fire mould casting process of series sliding bed bedplates for turnouts of high-speed railway lines for passenger transport and special die - Google Patents
Precision fire mould casting process of series sliding bed bedplates for turnouts of high-speed railway lines for passenger transport and special die Download PDFInfo
- Publication number
- CN102228956A CN102228956A CN 201110191513 CN201110191513A CN102228956A CN 102228956 A CN102228956 A CN 102228956A CN 201110191513 CN201110191513 CN 201110191513 CN 201110191513 A CN201110191513 A CN 201110191513A CN 102228956 A CN102228956 A CN 102228956A
- Authority
- CN
- China
- Prior art keywords
- shell
- die
- cast
- bed platen
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 29
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000004140 cleaning Methods 0.000 claims abstract description 11
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000003754 machining Methods 0.000 claims abstract description 5
- 238000005422 blasting Methods 0.000 claims abstract description 4
- 238000000465 moulding Methods 0.000 claims abstract description 4
- 238000005498 polishing Methods 0.000 claims abstract description 4
- 238000000034 method Methods 0.000 claims description 25
- 238000005516 engineering process Methods 0.000 claims description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 18
- 238000013461 design Methods 0.000 claims description 13
- 238000005495 investment casting Methods 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical compound [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 12
- 238000004519 manufacturing process Methods 0.000 claims description 12
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 12
- 230000000630 rising effect Effects 0.000 claims description 11
- 238000003723 Smelting Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 10
- 235000019353 potassium silicate Nutrition 0.000 claims description 10
- 239000004576 sand Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 8
- 238000012360 testing method Methods 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 208000034189 Sclerosis Diseases 0.000 claims description 6
- 235000019270 ammonium chloride Nutrition 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 238000003466 welding Methods 0.000 claims description 6
- 235000013339 cereals Nutrition 0.000 claims description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 4
- 239000006004 Quartz sand Substances 0.000 claims description 4
- 239000004115 Sodium Silicate Substances 0.000 claims description 4
- 239000011230 binding agent Substances 0.000 claims description 4
- 230000008602 contraction Effects 0.000 claims description 4
- 239000007924 injection Substances 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 4
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 4
- 229910001021 Ferroalloy Inorganic materials 0.000 claims description 3
- 238000004458 analytical method Methods 0.000 claims description 3
- 238000000137 annealing Methods 0.000 claims description 3
- 239000006227 byproduct Substances 0.000 claims description 3
- 230000002950 deficient Effects 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 3
- 230000004927 fusion Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 210000003205 muscle Anatomy 0.000 claims description 3
- 238000012856 packing Methods 0.000 claims description 3
- 239000008188 pellet Substances 0.000 claims description 3
- 238000011056 performance test Methods 0.000 claims description 3
- 238000012545 processing Methods 0.000 claims description 3
- 230000035807 sensation Effects 0.000 claims description 3
- 239000002893 slag Substances 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims description 3
- 238000005496 tempering Methods 0.000 claims description 3
- 240000007594 Oryza sativa Species 0.000 claims description 2
- 235000007164 Oryza sativa Nutrition 0.000 claims description 2
- 230000033228 biological regulation Effects 0.000 claims description 2
- 238000009835 boiling Methods 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000009749 continuous casting Methods 0.000 claims description 2
- 238000013036 cure process Methods 0.000 claims description 2
- 238000003618 dip coating Methods 0.000 claims description 2
- 230000008030 elimination Effects 0.000 claims description 2
- 238000003379 elimination reaction Methods 0.000 claims description 2
- 235000013312 flour Nutrition 0.000 claims description 2
- 239000010903 husk Substances 0.000 claims description 2
- 238000007654 immersion Methods 0.000 claims description 2
- 239000000843 powder Substances 0.000 claims description 2
- 235000009566 rice Nutrition 0.000 claims description 2
- 239000000377 silicon dioxide Substances 0.000 claims description 2
- 239000002002 slurry Substances 0.000 claims description 2
- 239000000243 solution Substances 0.000 claims description 2
- 238000002844 melting Methods 0.000 abstract 1
- 230000008018 melting Effects 0.000 abstract 1
- 238000012797 qualification Methods 0.000 abstract 1
- 239000000047 product Substances 0.000 description 13
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 1
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Mold Materials And Core Materials (AREA)
Abstract
The invention relates to a precision fire mould casting process of series sliding bed bedplates for turnouts of high-speed railway lines for passenger transport, which comprises the following steps of: 1, designing and making a wax die profiling die; 2, moulding; 3, making a housing; 4, roasting a housing mold; 5, melting and pouring molten steel; 6, removing the housing and cleaning; 7, polishing allowance of a gas cutting gate and finishing weld repairing; 8, thermally heating; 9, blasting and cleaning; and 10, machining. A die structurally and integrally consists of an upper die and a lower die, wherein a step-shaped surface parting loose piece is arranged between the upper die and the lower die, a casting identifier word block loose piece 7 is arranged at the side surface of the lower die and is of a movable insert structure; and the upper die and the lower die are connected and fastened through an upper die positioning pin and a lower die positioning pin which are positioned between the upper die and the lower die and two fastening bolts and butterfly nuts, the fastening bolts and the butterfly nuts are positioned at the diagonal position, and loose piece positioning pins for positioning loose pieces are arranged on positions corresponding to the upper die and the lower die. The precision fire mould casting process is feasible; and the product quality is stable, and the qualification ratio under first acceptance check of products reaches 100 percent.
Description
Technical field
The invention belongs to the transportation technical field, particularly high speed passenger dedicated railway track switch slides the manufacturing technology of bed platen with series.
Background technology
Sliding bed platen is the vitals in 250 kilometers of speed per hours, the 350 kilometers passenger dedicated railway line track switch products, and sliding bed platen is the plane that the support movable tongue slides, and is again the platform of tongue stationarity when guaranteeing the bullet train operation.Sliding bed platen design material is ZG230-450, its shape is a template foundry goods typical slim and that length-width ratio is bigger than normal, whole become the flexural deformation of easily closing up of groove shape, and the end becomes the yielding foundry goods of opening shape, must take multinomial technological measure to ensure the physical dimension and the precision of cast product, as the big plane of supporting the tongue slip plane any casting internal flaw must not be arranged simultaneously, need take multinomial technological measure for this reason, guarantee the feasible of each procedure technology of precision investment casting, realized the production of sliding bed platen precision investment casting.
Summary of the invention
Sliding bed platen is the vitals of high speed passenger dedicated railway track switch product, and the casted die mould of properties of product and geometric accuracy requirement is satisfied in design, develops the procedure technology process that a whole set of precision investment casting production needs, and guarantees external quality in the product.
Line for Passenger Transportation is long strip-board shape with the shape of sliding bed platen steel-casting, the width section is the groove shape, the wall thickness gap is bigger, the end is the opening shape, easy deformation, and riser feeding is difficulty, technological design must guarantee that defectives such as shrinkage porosite, shrinkage cavity must not appear in foundry goods inside, the appearance quality is good, the foundry goods torsional deformation must not occur, must guarantee the physical dimension and the precision of foundry goods.Implement according to following steps in the precision investment casting process for this reason:
(1), the design of wax-pattern casted die mould and making: according to the shape of sliding bed platen, designing mould, and consider die joint position, the shrinkage factor of steel-casting, movable pellet position, pattern draft, foundry goods sign size and location and dead head size and location are set; The whole upper and lower mould two parts that adopt of mould structure, it is stepped that die joint becomes, and total shrinkage is controlled at 2.4%;
(2), molding: by product type specification assembling casted die mould, pressure injection is gone into cerul mould material and pressurize, and after casted die mould was placed and cooled off in the entry, the taking-up wax-pattern was placed in the entry and cooled off; Cold wax-pattern after repairing type, again with water excellent assembly welding, the intact wax-pattern group of assembly welding is put into cleaning fluid and clear water and is cleaned the back and hang air-dry;
(3), system shell: process for making shell adopts the sodium silicate binder full form casting process;
(4), the roasting of shell: dry shell is put into the shell roaster in an orderly manner, determines the roasting standard, takes the low continuous roasting mode of high temperature, 550 ℃ of roastings earlier 60 minutes, 880 ℃ of roastings are 240 minutes again, the directly cast of coming out of the stove;
(5), the smelting of molten steel and cast: smelting equipment is a 500kg intermediate frequency coreless induction furnace, requirement according to sliding bed platen material ZG250-450, proportioning foundry returns, steel scrap, ferroalloy are gone into the stove smelting in proportion, and in time adjust the molten steel in the stove chemical composition according to the chemical composition analysis result of sample in the stove, till qualified;
(6), shelling and cleaning: use chipping instrument cleaning cast(ing) surface shell, sand grains and oxide skin, adopt fusion cutting method excision foundry goods pouring and riser systems, and reserve 3 millimeters rising head surplus.
(7), polishing gas cutting cast gate surplus and soldering finishing;
(8), heat treatment: adopt normalizing to add tempering process, pack into behind the sliding bed platen foundry goods dress basket in the heat-treatment furnace, and heat-treat according to the heat-treatment of annealing technological specification, each heat Ying Suilu six roots of sensation heat treatment machinery service check test specimen of packing into, the mechanical performance test test specimen should be placed on and the thermocouple same position;
(9), impeller blasting: remove surface scale and residual sand;
(10), machined: the process allowances such as casting amount of dead head, technology stifled muscle, technology lacing wire and interpolation are removed in processing.
The whole employing of mould structure of the present invention is made of upper die and lower die two parts, and the die joint loose piece is stepped between the two, and it is loose plug formula structure that foundry goods sign block loose piece 7 is arranged on the counterdie lateral location; Be connected fasteningly between the upper die and lower die by the upper and lower mould alignment pin in the middle of being positioned at and two fastening bolts that are positioned at diagonal position with wing nut, be provided with the loose piece fastening screw that loose piece is located at the upper die and lower die correspondence position.
Beneficial effect of the present invention: 1, high speed passenger dedicated railway track switch slides bed platen precision investment casting feasible process with series, constant product quality, and delivery-check qualified rate of product reaches 100%.2, the product home position standard of the sliding bed of series platen, the font of mark, big or small standard, writing is clear, has promoted the presentation quality of track switch product.3, design and produce at mould, aspects such as full form casting process, process for machining have taked multinomial technical measures to ensure the physical dimension and the precision of the sliding bed of series platen steel-casting product, have significantly reduced the casting internal flaw on the big plane of sliding, and are effective.4, the precision investment casting process improving production operation environment, reduced the environment dust pollution, guaranteed that the employee's is healthy.5, the sliding bed of series platen precision investment casting production technology has improved labor productivity, reduced manufacturing cost, widened production channel and production range, satisfied the needs of track switch product, this process can further be generalized in other the iron casting production.6, since producing in February, 2006, produce ton surplus all kinds of sliding bed platen steel-castings 360 altogether, steel-casting is widely used in No. 18 Line for Passenger Transportation track switches of 250 kilometers 60kg/m rail of speed per hour, No. 18 Line for Passenger Transportation track switches of 350 kilometers 60kg/m rail of Shanghai-Nanjing Railway Line speed per hour, No. 42 simple turnouts of the military 350 kilometers 60kg/m rail of line speed per hour of stone, in No. 42 products such as simple turnout of 350 kilometers 60kg/m rail of Shanghai-Nanjing Railway Line speed per hour, product quality is subjected to user's favorable comment.
Description of drawings:
Figure is that track switch slides bed platen die structure dwg (Reference numeral: 1-fastening screw, 2-wing nut, 3-patrix, 4-counterdie, 5-handgrip, 6-upper and lower mould alignment pin, 7-identifier word loose piece, 8-fastening bolt) with series.
The specific embodiment
The present invention is according to following process implementing:
1, the design of wax-pattern casted die mould and making: according to the shape of sliding bed platen, that has considered die joint position, the shrinkage factor of steel-casting, movable pellet during the designing mould structure is provided with technical problems such as position, pattern draft, foundry goods sign size and location and dead head size and location.The whole upper and lower mould two parts that adopt of mould structure, it is stepped that die joint becomes, draw total shrinkage 2.4% (contain that wax-pattern shrinks, the contraction of shell and the contraction of molten steel etc.) through engineer testing repeatedly, it is loose plug formula structure that the foundry goods sign is arranged on lateral location, the dead head size is being considered feeding and collection slag, also be convenient on the basis of this casting forming, being arranged on the big plane is double teeming road form, also is convenient to machined and removes.See Fig. 1, shown in Figure 2, taked four technical measures during the casted die mould design, 1. respectively design a technology lacing wire at the two ends, groove position of sliding bed platen, geometric accuracy is guaranteed in the closing in distortion of groove position during with solution wax pattern groove position and pouring cast part; 2. set up the technology lacing wire at the open-ended position of sliding bed platen, open-ended position wax pattern is shunk and pouring cast part opens distortion to solve, and guarantees geometric accuracy; 3. increase the machining allowance of 5~8mm at the back side, inner chamber spring bearing position of sliding bed platen, be difficult to casting because the bearing position is thin excessively, guarantee geometric accuracy and intensity to solve; 4. the shape of bed platen is slided in combination, the contraction of wax-pattern and steel-casting, and the total shrinkage of mould design is taken as 2.4%.5. big plane " recessed " font two heat energy-saving positions at sliding bed platen are provided with 2 oblate waist type rising heads, to strengthen the feeding to foundry goods, defectives such as the shrinkage porosite of elimination foundry goods inside, shrinkage cavity.
2, molding: by product type specification assembling casted die mould, it is No. 91 (middle temperature mould material) slack waxs (75 ℃ of temperature) that pressure injection is gone into cerul mould material, injection pressure 0.55MPa, and pressurize 3 minutes, casted die mould is placed and is cooled off in the entry after 45 minutes, takes out wax-pattern and places cooling (20 ℃ of water temperatures) in the entry.Cold wax-pattern is after repairing type, and again and water excellent assembly welding (between weld seam the rosin joint gap must not be arranged), the intact wax-pattern group number of assembly welding puts into cleaning fluid and clear water cleans 3 times (removing greasy dirt), and the back hangs air-dry.
3, system shell: process for making shell adopts conventional sodium silicate binder full form casting process.1. the configuration of coating: adopt the waterglass bonding to hang the technology that is coated with the ammonium chloride sclerosis, investment precoat: waterglass and 300 order silica flours mix system, flow cup viscosity 13~15 seconds, modulus of water glass M=3.25~3.4, density p=1.26~1.27g/cm2.Reinforced layered slurry: the shop powder mixes system, flow cup viscosity 26~30 seconds, modulus of water glass M=3.25~3.4, density p=1.32~1.34g/cm2 on waterglass and 270 orders.2. the dip-coating of shell: hang and to be coated with first and second aspect layer with the formula stucco that drenches with rain of 40/70 order quartz sand, extension be coated with the 3rd layer to the layer 7 back-up coat with 16/30 order, 10/20 order quartz sand boiling type stucco, time of immersion was for 25 seconds, put into the sclerosis pond after every layer of extension is coated with and carry out cure process, the ammonium chloride mass concentration of hardening bath needs to dry air dry in 30 minutes 28% in air after every layer of sclerosis.Before the layer 6 extension is coated with, need to reinforce iron wire, in addition to increase the cast intensity of shell at shell rising head position.3. shell dewaxing: shell is put into and is contained 3~5% ammonium chloride, and the pond temperature is that 98 ℃ dewaxing pool inner water boils, the poach time is 50 minutes, after treating that slack wax shells fully, taking out the hot water that shell puts into 90 ℃ of temperature and contain 0.5% hydrochloric acid washes, wash after 3 minutes, take out surplus water in the turned letter shell, air dry is 10 hours in the placement air.
4, the roasting of shell: dry shell is put into the shell roaster in an orderly manner, determines the roasting standard, takes the low continuous roasting mode of high temperature, 550 ℃ of roastings earlier 60 minutes, and 880 ℃ of roastings are 240 minutes again, the directly cast of coming out of the stove.
5, the smelting of molten steel and cast: smelting equipment is a 500kg intermediate frequency coreless induction furnace, requirement according to sliding bed platen material ZG250-450, proportioning foundry returns, steel scrap, ferroalloy etc. are gone into the stove smelting in proportion, and in time adjust the molten steel in the stove chemical composition according to the chemical composition analysis result of sample in the stove, till qualified.Before the cast, it is firm that the shell that goes out roaster need add sand, with exhaust one by one sand grains foreign material in the shell of air intake duct.The shell temperature must not be lower than 200 ℃ during cast, and the molten steel temperature of coming out of the stove is 1600 ℃, takes quick method for continuous casting, should be controlled at the duration of pouring in 30 seconds, earlier with rill cast, increment gradually, when molten steel rises to dead head, slow down poring rate, molten steel reaches till the height of regulation in the dead head.For guaranteeing effective feeding of rising head, adopt rice husk slag riser heating and insulating coverture during cast, rising head solidifies the rear surface and is point " U " type shape, to reach effective feeding of foundry goods, reaches the control to quality problems such as the shrinkage cavity of sliding bed platen steel-casting, shrinkage porosites
6, shelling and cleaning: use chipping instrument cleaning cast(ing) surface shell, sand grains and oxide skin, adopt fusion cutting method excision foundry goods pouring and riser systems, and reserve 3 millimeters rising head surplus.
7, polishing gas cutting cast gate surplus and soldering finishing.
8, heat treatment: adopt normalizing to add tempering process, pack into behind the sliding bed platen foundry goods dress basket in the heat-treatment furnace, and heat-treat according to the heat-treatment of annealing technological specification, each heat Ying Suilu six roots of sensation heat treatment machinery service check test specimen of packing into, the mechanical performance test test specimen should be placed on and the thermocouple same position.
9, impeller blasting: remove surface scale and residual sand.
10, machined: according to the drawing content, determine the process for machining scheme, the process allowances such as casting amount of dead head, technology stifled muscle, technology lacing wire and interpolation are removed in processing.
Particular manufacturing craft of the present invention as shown in the figure, the whole employing of mould structure is made of patrix 3 and counterdie 4 two parts, and die joint loose piece 9 is stepped between the two, it is loose plug formula structure that foundry goods sign block loose piece 7 is arranged on counterdie 4 lateral location; Be connected fasteningly between patrix 3 and the counterdie 4 by the upper and lower mould alignment pin 6 in the middle of being positioned at and two fastening bolts 8 that are positioned at diagonal position with wing nut 2, be provided with the loose piece fastening screw 1 that loose piece 9 is located at patrix 3 and counterdie 4 correspondence positions.
Claims (5)
1. high speed passenger dedicated railway track switch slides bed platen precision investment casting technology with series, it is characterized in that implementing according to following steps:
(1), the design of wax-pattern casted die mould and making: according to the shape of sliding bed platen, designing mould, and consider die joint position, the shrinkage factor of steel-casting, movable pellet position, pattern draft, foundry goods sign size and location and dead head size and location are set; The whole upper and lower mould two parts that adopt of mould structure, it is stepped that die joint becomes, and total shrinkage is controlled at 2.4%;
(2), molding: by product type specification assembling casted die mould, pressure injection is gone into cerul mould material and pressurize, and after casted die mould was placed and cooled off in the entry, the taking-up wax-pattern was placed in the entry and cooled off; Cold wax-pattern after repairing type, again with water excellent assembly welding, the intact wax-pattern group of assembly welding is put into cleaning fluid and clear water and is cleaned the back and hang air-dry;
(3), system shell: process for making shell adopts the sodium silicate binder full form casting process;
(4), the roasting of shell: dry shell is put into the shell roaster in an orderly manner, determines the roasting standard, takes the low continuous roasting mode of high temperature, 550 ℃ of roastings earlier 60 minutes, 880 ℃ of roastings are 240 minutes again, the directly cast of coming out of the stove;
(5), the smelting of molten steel and cast: smelting equipment is a 500kg intermediate frequency coreless induction furnace, requirement according to sliding bed platen material ZG250-450, proportioning foundry returns, steel scrap, ferroalloy are gone into the stove smelting in proportion, and in time adjust the molten steel in the stove chemical composition according to the chemical composition analysis result of sample in the stove, till qualified;
(6), shelling and cleaning: use chipping instrument cleaning cast(ing) surface shell, sand grains and oxide skin, adopt fusion cutting method excision foundry goods pouring and riser systems, and reserve 3 millimeters rising head surplus.
(7), polishing gas cutting cast gate surplus and soldering finishing;
(8), heat treatment: adopt normalizing to add tempering process, pack into behind the sliding bed platen foundry goods dress basket in the heat-treatment furnace, and heat-treat according to the heat-treatment of annealing technological specification, each heat Ying Suilu six roots of sensation heat treatment machinery service check test specimen of packing into, the mechanical performance test test specimen should be placed on and the thermocouple same position;
(9), impeller blasting: remove surface scale and residual sand;
(10), machined: the process allowances such as casting amount of dead head, technology stifled muscle, technology lacing wire and interpolation are removed in processing.
2. high speed passenger dedicated railway track switch according to claim 1 slides bed platen precision investment casting technology with series, four technical measures have been taked when it is characterized in that the casted die mould design: 1. respectively design a technology lacing wire at the two ends, groove position of sliding bed platen, during with solution wax pattern groove position and pouring cast part close up and be out of shape in the groove position, guarantees geometric accuracy; 2. set up the technology lacing wire at the open-ended position of sliding bed platen, open-ended position wax pattern is shunk and pouring cast part opens distortion to solve, and guarantees geometric accuracy; 3. increase the machining allowance of 5~8mm at the back side, inner chamber spring bearing position of sliding bed platen, be difficult to casting because the bearing position is thin excessively, guarantee geometric accuracy and intensity to solve; 4. the shape of bed platen is slided in combination, the contraction of wax-pattern and steel-casting, and the total shrinkage of mould design is taken as 2.4%; 5. big plane " recessed " font two heat energy-saving positions at sliding bed platen are provided with 2 oblate waist type rising heads, to strengthen the feeding to foundry goods, defectives such as the shrinkage porosite of elimination foundry goods inside, shrinkage cavity.
3. high speed passenger dedicated railway track switch according to claim 1 slides bed platen precision investment casting technology with series, the sodium silicate binder full form casting process that it is characterized in that the process for making shell employing is implemented according to following steps: the 1. configuration of coating: adopt the waterglass bonding to hang the technology that is coated with the ammonium chloride sclerosis, investment precoat: waterglass and 300 order silica flours mix system, flow cup viscosity 13~15 seconds, modulus of water glass M=3.25~3.4, density p=1.26~1.27g/cm2.Reinforced layered slurry: the shop powder mixes system, flow cup viscosity 26~30 seconds, modulus of water glass M=3.25~3.4, density p=1.32~1.34g/cm2 on waterglass and 270 orders; 2. the dip-coating of shell: hang and to be coated with first and second aspect layer with the formula stucco that drenches with rain of 40/70 order quartz sand, extension be coated with the 3rd layer to the layer 7 back-up coat with 16/30 order, 10/20 order quartz sand boiling type stucco, time of immersion was for 25 seconds, put into the sclerosis pond after every layer of extension is coated with and carry out cure process, the ammonium chloride mass concentration of hardening bath needs to dry air dry in 30 minutes 28% in air after every layer of sclerosis.Before the layer 6 extension is coated with, need to reinforce iron wire, in addition to increase the cast intensity of shell at shell rising head position; 3. shell dewaxing: shell is put into and is contained 3~5% ammonium chloride, and the pond temperature is that 98 ℃ dewaxing pool inner water boils, the poach time is 50 minutes, after treating that slack wax shells fully, taking out the hot water that shell puts into 90 ℃ of temperature and contain 0.5% hydrochloric acid washes, wash after 3 minutes, take out surplus water in the turned letter shell, air dry is 10 hours in the placement air.
4. high speed passenger dedicated railway track switch according to claim 1 slides bed platen precision investment casting technology with series, the smelting and the cast step that it is characterized in that molten steel also comprise: before the cast, it is firm that the shell that goes out roaster need add sand, with exhaust one by one sand grains foreign material in the shell of air intake duct; The shell temperature must not be lower than 200 ℃ during cast, and the molten steel temperature of coming out of the stove is 1600 ℃, takes quick method for continuous casting, should be controlled at the duration of pouring in 30 seconds, earlier with rill cast, increment gradually, when molten steel rises to dead head, slow down poring rate, molten steel reaches till the height of regulation in the dead head.For guaranteeing effective feeding of rising head, adopt rice husk slag riser heating and insulating coverture during cast, rising head solidifies the rear surface and is point " U " type shape, to reach effective feeding of foundry goods, reaches the control to the shrinkage cavity of sliding bed platen steel-casting, shrinkage porosite quality problems.
5. high speed passenger dedicated railway track switch slides bed platen precision investment casting particular manufacturing craft with series, it is characterized in that whole the employing by patrix (3) and counterdie (4) two parts of mould structure constitutes, and die joint loose piece (9) is stepped between the two, and it is loose plug formula structure that foundry goods sign block loose piece (7) is arranged on counterdie (4) lateral location; Be connected fasteningly between patrix (3) and the counterdie (4) by the last mo(u)ld bottom half alignment pin (6) in the middle of being positioned at two fastening bolts (8) and wing nut (2), be provided with the loose piece fastening screw (1) that loose piece (9) is located at patrix (3) and counterdie (4) correspondence position.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201110191513 CN102228956B (en) | 2011-07-11 | 2011-07-11 | Precision fire mould casting process of series sliding bed bedplates for turnouts of high-speed railway lines for passenger transport and special die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201110191513 CN102228956B (en) | 2011-07-11 | 2011-07-11 | Precision fire mould casting process of series sliding bed bedplates for turnouts of high-speed railway lines for passenger transport and special die |
Publications (2)
Publication Number | Publication Date |
---|---|
CN102228956A true CN102228956A (en) | 2011-11-02 |
CN102228956B CN102228956B (en) | 2013-05-22 |
Family
ID=44841585
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 201110191513 Expired - Fee Related CN102228956B (en) | 2011-07-11 | 2011-07-11 | Precision fire mould casting process of series sliding bed bedplates for turnouts of high-speed railway lines for passenger transport and special die |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN102228956B (en) |
Cited By (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102423794A (en) * | 2011-12-03 | 2012-04-25 | 江苏欧玛机械有限公司 | Process for manufacturing high-strength lifting appliance head for building |
CN102430710A (en) * | 2011-12-28 | 2012-05-02 | 四川省川建管道有限公司 | Manufacturing method of model with identifier on lost-foam pipe fitting |
CN103909227A (en) * | 2014-04-04 | 2014-07-09 | 含山县荣盛机械铸造有限公司 | Processing method of common casting pieces |
CN103909226A (en) * | 2014-04-04 | 2014-07-09 | 含山县荣盛机械铸造有限公司 | Processing process for bearing seat |
CN104275439A (en) * | 2014-09-05 | 2015-01-14 | 六安市春晖精密铸造有限责任公司 | Manufacturing process of seamless steel tube top |
CN104399887A (en) * | 2014-11-07 | 2015-03-11 | 保定风帆精密铸造制品有限公司 | Precision casting method of back cover of spiral supercharging diffuser |
CN104452488A (en) * | 2014-11-25 | 2015-03-25 | 辽宁恒泰铁路器材制造有限公司 | Bimetal liquid fusion covering and die forging turnout sliding table and manufacturing method thereof |
CN105290330A (en) * | 2015-12-04 | 2016-02-03 | 霍山县忠福铸造有限责任公司 | Manufacturing method for cable protective casting of offshore petroleum drilling platform |
CN105478678A (en) * | 2015-12-04 | 2016-04-13 | 霍山县忠福铸造有限责任公司 | Manufacturing method for axle castings of mining machinery |
CN105839477A (en) * | 2016-04-21 | 2016-08-10 | 王泽红 | Manufacturing method of composite sliding bed bedplate |
CN106426699A (en) * | 2016-10-21 | 2017-02-22 | 张金良 | Secondary forming process of medical film-coated rubber plug |
CN106734881A (en) * | 2016-12-22 | 2017-05-31 | 中国船舶重工集团公司第十二研究所 | A kind of method for preventing smart casting machine casket wax-pattern deformation |
CN108213345A (en) * | 2018-03-02 | 2018-06-29 | 沈阳飞机工业(集团)有限公司 | A kind of " C " shape perforated wall is thicker than crossing violent Al-Cu line aluminium alloy Melt casting deformation control methods |
CN108213343A (en) * | 2018-03-01 | 2018-06-29 | 重庆市荣昌区金益铸业有限公司 | A kind of mechanical erection bearing of metal casting |
CN108672658A (en) * | 2018-05-25 | 2018-10-19 | 保定风帆精密铸造制品有限公司 | A kind of thrust power water inlet end pieces precision casting process method peculiar to vessel |
CN108723341A (en) * | 2018-04-24 | 2018-11-02 | 上柴动力海安有限公司 | A kind of body casting cleaning conveying production technology of environment-friendly type diesel engine for automobile |
CN108723296A (en) * | 2018-05-25 | 2018-11-02 | 保定风帆精密铸造制品有限公司 | A kind of manufacturing method in Powered Propulsion stage casing peculiar to vessel |
CN109396349A (en) * | 2018-12-31 | 2019-03-01 | 泰州华丰精密铸造有限公司 | A kind of investment precision casting technology of small thin-wall |
CN109434036A (en) * | 2018-11-05 | 2019-03-08 | 浙江南钢铸业有限公司 | A kind of valve sand mo(u)ld casting process |
CN109759543A (en) * | 2019-01-04 | 2019-05-17 | 丁勇 | A kind of copper casted sculpture method for casting production |
CN111136220A (en) * | 2019-12-16 | 2020-05-12 | 航天海鹰(哈尔滨)钛业有限公司 | Pouring cup forming process for high-temperature alloy pouring |
CN112517854A (en) * | 2020-12-21 | 2021-03-19 | 贵阳航发精密铸造有限公司 | Ceramic core positioning method for manufacturing hollow turbine blade |
CN113238006A (en) * | 2021-05-13 | 2021-08-10 | 上海交通大学 | Mold and method for measuring shrinkage rate of wax material and application |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3828691A (en) * | 1972-09-07 | 1974-08-13 | Demag Ag | Railway vehicle |
WO2003076721A1 (en) * | 2002-03-11 | 2003-09-18 | Temuri Maisuradze | Switch box |
FR2896752A1 (en) * | 2006-02-01 | 2007-08-03 | Alstom Transport Sa | Mobile rail actuating device for switch, has rigid connecting arm to connect lateral end wall of casing, from stress take-up point located on casing, to peripheral wall of protective housing at point that is distal from bottom surface |
CN101328702A (en) * | 2008-07-24 | 2008-12-24 | 郭文明 | Cross frog composed of movable point rail having cluster-shaped plane and convex-shaped section |
CN101704185A (en) * | 2009-11-19 | 2010-05-12 | 中铁宝桥集团有限公司 | Manufacturing method of railway switch block cast slide plate |
CN101823193A (en) * | 2009-03-03 | 2010-09-08 | 江苏新康华机械有限公司 | Machining technology of slide plate special for passengers |
CN202212531U (en) * | 2011-07-11 | 2012-05-09 | 宝鸡中铁宝桥天元实业发展有限公司 | Special die for precision investment casting of series of slider plates for turnouts of high-speed passenger dedicated lines |
-
2011
- 2011-07-11 CN CN 201110191513 patent/CN102228956B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3828691A (en) * | 1972-09-07 | 1974-08-13 | Demag Ag | Railway vehicle |
WO2003076721A1 (en) * | 2002-03-11 | 2003-09-18 | Temuri Maisuradze | Switch box |
FR2896752A1 (en) * | 2006-02-01 | 2007-08-03 | Alstom Transport Sa | Mobile rail actuating device for switch, has rigid connecting arm to connect lateral end wall of casing, from stress take-up point located on casing, to peripheral wall of protective housing at point that is distal from bottom surface |
CN101328702A (en) * | 2008-07-24 | 2008-12-24 | 郭文明 | Cross frog composed of movable point rail having cluster-shaped plane and convex-shaped section |
CN101823193A (en) * | 2009-03-03 | 2010-09-08 | 江苏新康华机械有限公司 | Machining technology of slide plate special for passengers |
CN101704185A (en) * | 2009-11-19 | 2010-05-12 | 中铁宝桥集团有限公司 | Manufacturing method of railway switch block cast slide plate |
CN202212531U (en) * | 2011-07-11 | 2012-05-09 | 宝鸡中铁宝桥天元实业发展有限公司 | Special die for precision investment casting of series of slider plates for turnouts of high-speed passenger dedicated lines |
Cited By (27)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102423794A (en) * | 2011-12-03 | 2012-04-25 | 江苏欧玛机械有限公司 | Process for manufacturing high-strength lifting appliance head for building |
CN102430710A (en) * | 2011-12-28 | 2012-05-02 | 四川省川建管道有限公司 | Manufacturing method of model with identifier on lost-foam pipe fitting |
CN103909227A (en) * | 2014-04-04 | 2014-07-09 | 含山县荣盛机械铸造有限公司 | Processing method of common casting pieces |
CN103909226A (en) * | 2014-04-04 | 2014-07-09 | 含山县荣盛机械铸造有限公司 | Processing process for bearing seat |
CN104275439A (en) * | 2014-09-05 | 2015-01-14 | 六安市春晖精密铸造有限责任公司 | Manufacturing process of seamless steel tube top |
CN104399887B (en) * | 2014-11-07 | 2017-01-11 | 保定风帆精密铸造制品有限公司 | Precision casting method of back cover of spiral supercharging diffuser |
CN104399887A (en) * | 2014-11-07 | 2015-03-11 | 保定风帆精密铸造制品有限公司 | Precision casting method of back cover of spiral supercharging diffuser |
CN104452488A (en) * | 2014-11-25 | 2015-03-25 | 辽宁恒泰铁路器材制造有限公司 | Bimetal liquid fusion covering and die forging turnout sliding table and manufacturing method thereof |
CN105478678A (en) * | 2015-12-04 | 2016-04-13 | 霍山县忠福铸造有限责任公司 | Manufacturing method for axle castings of mining machinery |
CN105290330A (en) * | 2015-12-04 | 2016-02-03 | 霍山县忠福铸造有限责任公司 | Manufacturing method for cable protective casting of offshore petroleum drilling platform |
CN105839477A (en) * | 2016-04-21 | 2016-08-10 | 王泽红 | Manufacturing method of composite sliding bed bedplate |
CN106426699A (en) * | 2016-10-21 | 2017-02-22 | 张金良 | Secondary forming process of medical film-coated rubber plug |
CN106426699B (en) * | 2016-10-21 | 2019-05-24 | 张金良 | The secondary forming process of medicinal overlay film rubber stopper |
CN106734881A (en) * | 2016-12-22 | 2017-05-31 | 中国船舶重工集团公司第十二研究所 | A kind of method for preventing smart casting machine casket wax-pattern deformation |
CN108213343B (en) * | 2018-03-01 | 2019-03-05 | 重庆市荣昌区金益铸业有限公司 | A kind of mechanical erection support of metal casting |
CN108213343A (en) * | 2018-03-01 | 2018-06-29 | 重庆市荣昌区金益铸业有限公司 | A kind of mechanical erection bearing of metal casting |
CN108213345B (en) * | 2018-03-02 | 2019-10-08 | 沈阳飞机工业(集团)有限公司 | A kind of Al-Cu system investment-casting deformation control method that the wall thickness transition of " C " shape is violent |
CN108213345A (en) * | 2018-03-02 | 2018-06-29 | 沈阳飞机工业(集团)有限公司 | A kind of " C " shape perforated wall is thicker than crossing violent Al-Cu line aluminium alloy Melt casting deformation control methods |
CN108723341A (en) * | 2018-04-24 | 2018-11-02 | 上柴动力海安有限公司 | A kind of body casting cleaning conveying production technology of environment-friendly type diesel engine for automobile |
CN108723296A (en) * | 2018-05-25 | 2018-11-02 | 保定风帆精密铸造制品有限公司 | A kind of manufacturing method in Powered Propulsion stage casing peculiar to vessel |
CN108672658A (en) * | 2018-05-25 | 2018-10-19 | 保定风帆精密铸造制品有限公司 | A kind of thrust power water inlet end pieces precision casting process method peculiar to vessel |
CN109434036A (en) * | 2018-11-05 | 2019-03-08 | 浙江南钢铸业有限公司 | A kind of valve sand mo(u)ld casting process |
CN109396349A (en) * | 2018-12-31 | 2019-03-01 | 泰州华丰精密铸造有限公司 | A kind of investment precision casting technology of small thin-wall |
CN109759543A (en) * | 2019-01-04 | 2019-05-17 | 丁勇 | A kind of copper casted sculpture method for casting production |
CN111136220A (en) * | 2019-12-16 | 2020-05-12 | 航天海鹰(哈尔滨)钛业有限公司 | Pouring cup forming process for high-temperature alloy pouring |
CN112517854A (en) * | 2020-12-21 | 2021-03-19 | 贵阳航发精密铸造有限公司 | Ceramic core positioning method for manufacturing hollow turbine blade |
CN113238006A (en) * | 2021-05-13 | 2021-08-10 | 上海交通大学 | Mold and method for measuring shrinkage rate of wax material and application |
Also Published As
Publication number | Publication date |
---|---|
CN102228956B (en) | 2013-05-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102228956B (en) | Precision fire mould casting process of series sliding bed bedplates for turnouts of high-speed railway lines for passenger transport and special die | |
CN102717030B (en) | Precision casting method for thick-wall base aluminium alloy casting | |
CN102554125B (en) | Precision casting method of aluminum gearbox | |
CN101530892B (en) | Investment casting thin-walled part casting method | |
CN100462161C (en) | Composite sand mould material for producing stainless steel casting and method for casting stainless steel casting | |
CN102019353A (en) | Precision casting molding method for complex thin-walled member | |
CN103143675A (en) | Process for casting ball iron flywheel by iron model sand covering | |
CN110695311A (en) | Casting process of gearbox shell | |
CN101961768A (en) | Method for casting cast steel cylinder cover | |
CN112387958B (en) | Manufacturing method of super duplex stainless steel single-stage double-suction centrifugal pump shell | |
CN101422816A (en) | Exposed gear casting no-choke riser-head technique design | |
CN103121081B (en) | Method for integrally casting heavy-duty high-horsepower diesel locomotive bogie | |
CN106694853A (en) | Method for casting motorcycle parts by use of low-pressure casting process | |
CN109108221A (en) | The production technology of fast opening and closing power station exhaust check valve casting | |
CN1954937B (en) | Casting method of vanadium-containing steam turbine cylinder for supercritical machine set | |
CN102152073A (en) | Process for manufacturing reduction shell | |
CN108889924A (en) | Ferromagnetic alloy vacuum casting short route casting method | |
CN202212531U (en) | Special die for precision investment casting of series of slider plates for turnouts of high-speed passenger dedicated lines | |
CN101962732A (en) | Austenite nodular cast iron diffuser and production method thereof | |
CN107398531A (en) | The casting technique of high-precision stainless steel body | |
CN102205394A (en) | Hot investment casting method for electric heating element | |
CN104874775B (en) | A kind of quick method for cleaning of large-scale martensitic stain less steel foundry goods | |
CN110976770A (en) | Method for eliminating shrinkage cavity in precision casting based on chilling block | |
CN116237461A (en) | Preparation process of cast copper sculpture | |
CN102213312A (en) | Process for machining piston skirt |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130522 |