CN102223955B - Composition-dispensing device and cleaning method therefor - Google Patents

Composition-dispensing device and cleaning method therefor Download PDF

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Publication number
CN102223955B
CN102223955B CN200980147061.8A CN200980147061A CN102223955B CN 102223955 B CN102223955 B CN 102223955B CN 200980147061 A CN200980147061 A CN 200980147061A CN 102223955 B CN102223955 B CN 102223955B
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CN
China
Prior art keywords
constituent
double
composition
static mixer
discharger
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Active
Application number
CN200980147061.8A
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Chinese (zh)
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CN102223955A (en
Inventor
须藤洋
小林庆太
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Denka Co Ltd
Original Assignee
Denki Kagaku Kogyo KK
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Publication of CN102223955A publication Critical patent/CN102223955A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C17/00Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces
    • B05C17/005Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes
    • B05C17/00553Hand tools or apparatus using hand held tools, for applying liquids or other fluent materials to, for spreading applied liquids or other fluent materials on, or for partially removing applied liquids or other fluent materials from, surfaces for discharging material from a reservoir or container located in or on the hand tool through an outlet orifice by pressure without using surface contacting members like pads or brushes with means allowing the stock of material to consist of at least two different components
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F35/00Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
    • B01F35/50Mixing receptacles
    • B01F35/52Receptacles with two or more compartments
    • B01F35/522Receptacles with two or more compartments comprising compartments keeping the materials to be mixed separated until the mixing is initiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/34Applying different liquids or other fluent materials simultaneously

Abstract

Provided is a device for dispensing compositions of two or more agents that can significantly prevent waste of the compositions for flushing and that does not need an organic solvent for cleaning. The composition-dispensing device for coating with compositions of two or more agents is provided with a supply path for each component of the composition, a static mixer that is connected to the outlet of the supply path for each component, a valve disposed in the supply path of each component for controlling the introduction of each component into the static mixer, and a supply path for air for cleaning that is downstream from the valve and is connected to the supply path for each component via a check valve.

Description

The cleaning method of constituent discharger and this discharger
Technical field
The present invention relates to a kind of static mixer constituent more than double-formulation to be mixed and the constituent discharger of discharging.In addition, the invention still further relates to the cleaning method of this constituent discharger.
Background technology
For the applying device of double-formulation constituent, by two doses of dischargers (patent document 1 ~ 3) used in combination before known existence is about to use.
Said apparatus, while measure the amount of regulation separately from the tank of first dose and second dose accommodating double-formulation, is supplied to static mixer, and is coated to bond site from nozzle make above-mentioned two doses of mixing in blender after.
Patent document 1: Japanese Unexamined Patent Publication 5-31426 publication
Patent document 2: Japanese Unexamined Patent Publication 9-131558 publication
Patent document 3: Japanese Unexamined Patent Publication 2001-310143 publication
Patent document 4: Japanese Unexamined Patent Publication 2-198659 publication
Patent document 5: Japanese Unexamined Patent Publication 8-323261 publication
Patent document 6: Japanese Unexamined Patent Publication 2001-276687 publication
But, in the above prior art, be that two doses of starting to solidify after mixing are stranded in blender because it is formed, therefore when not using for a long time, constituent mixed in blender can solidify, and thus exists and does not change the problem that blender just cannot start coating again.In order to solve this problem, also having mixing in blender and the method abandoned from blender before the constituent solidification of being detained, but likely consuming unnecessary constituent in large quantities in this case.In addition, organic solvent imported in static mixer although also have and carry out the method for cleaning, but sometimes needing a large amount of solvents, or the foul smell of organic solvent during cleaning and after cleaning, the waste treatment method of solvent becomes problem.
Summary of the invention
The object of the invention is to improve above-mentioned prior art, a kind of discharger of double-formulation constituent is provided, also can prevent the solidification in static mixer without the need to unnecessary material.
To achieve these goals, constituent discharger of the present invention, carry out mixing and applying for constituent more than double-formulation being supplied to static mixer, it just can make the constituent be stranded in static mixer be discharged to outside blender with compressed air, and clean in static mixer, and make check valve structure by being communicated with the part of air, with make the air that uses during cleaning can not adverse current to compressed-air actuated importing pipeline.
Therefore, in one aspect of the invention, provide a kind of constituent discharger for applying the above constituent of double-formulation, wherein, this discharger comprises: the feed path of each composition of this constituent; Static mixer, it is connected with the outlet of the feed path of each composition; Valve, it is arranged on the midway of the feed path of each composition, controls the importing of each composition to static mixer; The feed path of cleaning air, it is connected with the feed path of each composition via check-valves respectively in the downstream of above-mentioned valve.
In another aspect of this invention, provide a kind of constituent discharger, it is for applying the constituent of more than double-formulation, and wherein, this discharger comprises: the feed path of each composition of this constituent; Static mixer; Linker, the outlet of the feed path of each composition is connected with the entrance of static mixer by it; Valve, it is arranged on the outlet of the feed path of each composition, controls the importing of each composition to linker; The feed path of the cleaning air of each composition, it is connected with linker via check-valves.
In a kind of embodiment of the constituent discharger that the present invention relates to, check-valves comprises: check valve body; Plug, it has head and excellent portion and is contained in check valve body; Seal (packing), it embeds the head of plug; Guide portion, the direction of action of its regulation plug; Spring, it is configured in around the excellent portion between the head of plug and guide portion.
In the another kind of embodiment of the constituent discharger that the present invention relates to, constituent is double-formulation adhesive.
In another aspect of this invention, a kind of cleaning method of this constituent discharger is provided, it comprises: being supplied to by each composition of constituent more than double-formulation in the constituent discharger that the present invention relates to via the feed path of each composition, and after this constituent is discharged from this constituent discharger via static mixer, the feed path of compressed air via cleaning air is supplied in this constituent discharger, and utilizes this compressed air to be discharged by this constituent be trapped in static mixer.
In a kind of embodiment of the cleaning method that the present invention relates to, compressed air is supplied in fact simultaneously the feed path of whole cleaning air with pressure identical in fact.
At this, describe in patent document 4 by constituent and compressed air simultaneously mixed be incorporated in foamed state under the device of discharging, but do not record the cleaning method of blender or discharge nozzle, in addition the check-valves of mixing applying device itself is arranged at, also not to arrange for the purpose of the use of cleaning in blender.
Although patent document 5 describes the method for cleaning blender or discharge nozzle with compressed air, but owing to using the Special cleaning rifle prepared separately, all need to connect when each cleaning and discharge rifle, therefore operability is very poor.In addition, due to the cleaning air fluss that uses (air flush) cleaning fluid, the cleaning of the minim gap therefore in static mixer is poor.
Although patent document 6 records the cleaning valve for cleaning dope feed path, then do not record for cleaning valve is made check-valves.In patent document 6, to when carrying out air cleaning in static mixer, need the valve of switching air supply line.And the present invention by arranging check-valves on the air supply line for air cleaning, thus even without the mechanism of valve opening and closing, also can by check-valves only with the pressurization of air, reduce pressure and just carry out air cleaning in static mixer.In addition, in patent document 6, use compressed air as the carrier of the liquid of cleaning, in contrast to this, difference of the present invention is only to clean with air.
The present invention only discharges constituent with air, therefore, it is possible to improve the cleaning of minim gap in static mixer.Therefore, when again discharging constituent after cleaning, the waste caused because abandoning constituent can be prevented significantly, and be used for cleaning without the need to organic solvent.
Accompanying drawing explanation
Fig. 1 is the structure key diagram (front view) of the double-formulation constituent discharger of one embodiment of the present of invention.
Fig. 2 is the structure key diagram (side view) of the double-formulation constituent discharger of one embodiment of the present of invention.
Fig. 3 is the structure key diagram (stereogram) of the double-formulation constituent discharger of one embodiment of the present of invention.
Fig. 4 is the structure key diagram (stereogram) of the double-formulation constituent discharger of one embodiment of the present of invention.
Fig. 5 is part structure key diagram (sectional view) of the double-formulation constituent discharger of one embodiment of the present of invention.
Fig. 6 is the structure key diagram (sectional view) of the check-valves of one embodiment of the present of invention.
Detailed description of the invention
Below, based on concrete embodiment, constituent discharger of the present invention is described.
(embodiment)
Fig. 1 ~ Fig. 6 represents the embodiment applying double-formulation constituent discharger of the present invention.At this, be double-formulation adhesive discharger to double-formulation constituent discharger, and the situation that fluid is air is described.
Below, based on accompanying drawing, embodiments of the invention are described.Fig. 1 is the skeleton diagram in the outward appearance front of double-formulation constituent discharger.The formation of cleaning device comprises: linker 1, and it installs fixing static mixer; Static mixer 2; Blender retainer 3, it is for being connected with linker 1; Check-valves 4A and 4B, they are imported pipeline by the air inversion that compresses to constituent for preventing, this by the air that compresses for cleaning in static mixer; Valve 5A and 5B, it is for controlling the importing of constituent.For valve, check-valves, flow control valve and open and close valve etc. can be exemplified.
Though not shown in the accompanying drawings, but double-formulation constituent is supplied in static mixer 2 via linker 1 from each fluid Supplying apparatus by valve 5A and 5B.The discharge of double-formulation constituent controls to be undertaken by the opening and closing of valve 5A and 5B.
At shutoff valve 5A and 5B and after terminating the coating of double-formulation constituent, solidify to prevent the double-formulation constituent be trapped in static mixer 2 and block static mixer, therefore via check-valves 4A and 4B, air is imported in static mixer 2, constituent is discharged and cleans.
After double-formulation constituent terminates from the discharge of blender, in order to prevent the solidification of the double-formulation constituent be trapped in static mixer 2, and via check-valves, compressed air is imported in static mixer 2.When double-formulation constituent is discharged, check-valves carry out action with make double-formulation constituent not adverse current in air line 6, and only to the importing direction action of air.
For fluid, from the aspect of the cleaning of static mixer 2, be preferably air, be more preferably compressed air.
Compressed-air actuated pressure is preferably more than 0.1MPa below 0.6MPa, from the aspect of the cleaning of static mixer 2, is more preferably more than 0.2MPa below 0.4MPa.When being less than 0.1MPa, likely there is cleaning uneven.When more than 0.6Mpa, because the compressed-air actuated pressure of discharging from static mixer 2 is higher, therefore likely can bring danger to surrounding.
By adjusting compressed-air actuated pressure, even full-bodied double-formulation constituent also promptly can carry out air cleaning.By adjusting compressed-air actuated pressure, even if double-formulation constituent solidifies gradually in static mixer 2, or when viscosity increases, also promptly can carry out air cleaning.
Check-valves 4A and 4B have make constituent not adverse current to the effect of air line 6 importing air.When utilizing compressed air to carry out the cleaning of static mixer 2, because valve 5A and valve 5B is closed, therefore compressed air can not to the direction adverse current importing double-formulation constituent.
For the material of linker 1, resin-made or metal etc. can be exemplified out.From durability, make processability and prevent the aspect of the destruction from external shock, be preferably metal.For metal, be preferably aluminium from the aspect of processability.In addition, if the constituent solidified can be there is after each composition mixing as double-formulation adhesive, then preferably by barrier, each one-tenth to be separated in linker, each composition in linker is not mixed, but just mixes for the first time after importing to static mixer.If this is because mix in linker, then likely can cleaning be made to be deteriorated because of solidification, or discharge property reduce.
As long as the common spiral structure of static mixer 2 or structure suitable therewith, then can use any structure.
For the material of blender retainer 3, resin-made or metal etc. can be exemplified out.
As long as check-valves 4A and 4B can control as check-valves, then can use any valve of gas and liquid.
After constituent terminates from the discharge of blender, in order to prevent the solidification of the constituent be stranded in blender, and compressed air is imported in blender via check-valves.
When constituent is discharged, check-valves carry out action make constituent not adverse current in compressed air pipe arrangement, and only to compressed-air actuated importing direction action.
Fig. 6 is a kind of sectional view of check-valves.Check-valves 4A and 4B is such as made up of check valve body 11, seal 12, the band plug 13 of seal, spring 14 and guide portion 15.Plug 13 with seal is removable is contained in check valve body 11 inside freely.Seal 12 is ring-types.Seal 12 is embedded in the groove of ring-type, and the groove of this ring-type is formed at the head 13A side of the plug 13 of band seal.Between the plug 13 that spring 14 is plugged in band seal and guide portion 15.The internal run-through of spring 14 has the excellent portion 13B of the plug 13 of band seal.Guide portion 15 and check valve body 11 are threadedly engaged.
Connection compressed-air actuated part check-valves is set, to make when the cleaning of static mixer 2, compressed air during cleaning can not adverse current to the opposing party compressed air importing pipeline in.The check valve body 11 of check-valves is divided with the mounting part of static mixer 2 that is linker is directly connected, and check-valves is cut out during each composition of supply constituent.
When importing compressed air, being carried out the plug 13 of ejection band seal by compressed-air actuated pressure, thus check-valves 4A and 4B is opened.When stopping compressed-air actuated importing, by the plug 13 of the strength pressing belt seal of spring 14, thus check-valves 4A and 4B is closed.When importing compressed air, preferably compressed air is supplied to the feed path of whole cleaning air with pressure identical in fact in fact simultaneously.If this is because not to the feed path supply compressed air of part cleaning air, or the compressed-air actuated pressure of feed path importing to each cleaning air is when producing extreme difference, constituent or its composition likely can from static mixer side adverse currents to linker.
Valve 5A and 5B, as long as the discharge that can control each composition of constituent, then can use any one of ball-valve type or air-cylinder type.
For double-formulation constituent, be preferably the liquid of two agent mixing types.For double-formulation constituent, double-formulation adhesive, double-formulation coverture, double-formulation filler, double-formulation injectant etc. can be exemplified out.For double-formulation adhesive, as long as the adhesive of the double-formulations such as acrylic compounds, polyurethane kind and epoxies then can use arbitrarily.In the present embodiment, double-formulation constituent discharger is illustrated, but the multi-agent of more than three doses mixing also can be suitable for certainly.For double-formulation epoxy adhesive, can exemplify out by first dose containing host and second dose of epoxy adhesive formed containing curing agent.For host, the epoxy resin of bisphenol A type epoxy resin, bisphenol f type epoxy resin, bisphenol-A D type epoxy resin, phenolic resin varnish type epoxy resin etc. can be exemplified out.For curing agent, the amine of aliphatic amine, modified aliphatic amine and modified aliphatic polyamine etc. can be exemplified out.Curing agent also can contain the diluent of ether etc.
For the acrylic adhesives of double-formulation, can exemplify out by first dose containing curing agent and acrylic monomer and the second dose of acrylic adhesives formed containing curing accelerator and acrylic monomer.For acrylic monomer, (methyl) acrylate monomer of free redical polymerization can be exemplified out.For (methyl) acrylate monomer, (methyl) acrylic acid or (methyl) acrylate etc. can be exemplified out.For curing agent, polymerization initiator can be exemplified.For polymerization initiator, cumene hydroperoxide, hydrogen peroxide can be exemplified out to organic peroxides such as terpane, tert-butyl hydroperoxide, diisopropyl benzene dihydro-peroxidase, methyl ethyl ketone peroxide, benzoyl peroxide base and t-butyl peroxybenzoate.For curing accelerator, as long as react with this solidification, the reducing agent producing free radical then can use arbitrarily.For curing accelerator, tertiary amine, thiourea derivative and slaine etc. can be exemplified out.For tertiary amine, triethylamine, tripropyl amine (TPA), tri-n-butylamine and N, N-diformazan para-totuidine etc. can be exemplified out.For thiourea derivative, 2-mercaptobenzimidazole, first sulphur thiocarbamide, dibutyl thiamines, tetramethyl thiourea and ethylene thiourea etc. can be exemplified out.For slaine, cobalt naphthenate, copper naphthenate and vanadyl acetylacetonate etc. can be exemplified out.
The present invention is used for cleaning in static mixer 2, and only just the double-formulation constituent be detained can be discharged with compressed air, therefore, it is possible to prevent the waste of the double-formulation constituent caused by discarding method significantly, and be used for cleaning without the need to organic solvent.
Embodiment 1
For double-formulation adhesive, employ the acrylic adhesives of two agent mixing types.It is made up of first dose and second dose, and wherein first dose containing curing agent and acrylic monomer, second dose containing curing accelerator and acrylic monomer, the double-formulation adhesive discharger utilizing Fig. 1 ~ Fig. 6 to represent by double-formulation applying adhesive in adherend.After coating terminates, compressed air is utilized to clean static mixer 2.Compressed-air actuated pressure is 0.5MPa.After cleaning, confirm in static mixer 2, not residual double-formulation adhesive ingredients in its result static mixer 2.In addition, also non-residual adhesive composition in linker 1.
As described above, the double-formulation constituent discharger that the present invention relates to, owing to reducing the loss because abandoning the constituent that constituent causes, and completely not with an organic solvent, be therefore expected to make tremendous contribution improving operating environment and reduce in discarded object.
Description of reference numerals in figure:
1 ... linker; 2 ... static mixer; 3 ... blender retainer; 4A, 4B ... check-valves; 5A, 5B ... valve; 6 ... air line; 11 ... check valve body; 12 ... seal; 13 ... with the plug of seal; 14 ... spring; 15 ... guide portion; 13A ... head; 13B ... rod portion.

Claims (4)

1. a discharger, be the constituent discharger for applying double-formulation adhesive, wherein, this discharger comprises: the feed path of each composition of this double-formulation adhesive; Static mixer; Linker, the outlet of the feed path of each composition is connected with the entrance of static mixer by it; Valve, it is arranged on the outlet of the feed path of each composition, controls the importing of each composition to linker; And, the feed path of the cleaning air of each composition, it is connected with linker via check-valves, wherein,
By barrier, each one-tenth is separated in described linker, and by this barrier by the first flow channel of the first composition separated in described linker for supplying this double-formulation adhesive to static mixer and the second flow channel of the second composition supplying this double-formulation adhesive to static mixer
The feed path of described cleaning air to flow expanding channels via described first flow channel and described second of check-valves and linker respectively, and compressed air supplies to described static mixer via described first flow channel and described second flow channel.
2. discharger according to claim 1, wherein, check-valves comprises: check valve body; Plug, it has head and excellent portion and is contained in check valve body; Seal, it embeds the head of plug; Guide portion, the direction of action of its regulation plug; Spring, it is configured in around the excellent portion between the head of plug and guide portion.
3. the cleaning method of a constituent discharger, comprising: each composition of double-formulation adhesive being supplied in the constituent discharger described in any one in claim 1 to 2 via the feed path of each composition, and after this double-formulation adhesive is discharged from this constituent discharger via static mixer, the feed path of compressed air via cleaning air is supplied in this constituent discharger, and utilizes this compressed air to be discharged by this double-formulation adhesive be trapped in static mixer.
4. cleaning method according to claim 3, wherein, is supplied to the feed path of whole cleaning air in fact simultaneously with pressure identical in fact by compressed air.
CN200980147061.8A 2008-11-26 2009-10-23 Composition-dispensing device and cleaning method therefor Active CN102223955B (en)

Applications Claiming Priority (3)

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JP2008-301740 2008-11-26
JP2008301740 2008-11-26
PCT/JP2009/068267 WO2010061704A1 (en) 2008-11-26 2009-10-23 Composition-dispensing device

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CN102223955B true CN102223955B (en) 2015-06-17

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JPWO2010061704A1 (en) 2012-04-26
CN102223955A (en) 2011-10-19
TWI544967B (en) 2016-08-11
TW201023979A (en) 2010-07-01
JP5647004B2 (en) 2014-12-24
WO2010061704A1 (en) 2010-06-03

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