CN102220591A - Pickling and passivating treatment process for stainless steel pipes - Google Patents

Pickling and passivating treatment process for stainless steel pipes Download PDF

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Publication number
CN102220591A
CN102220591A CN2011102105574A CN201110210557A CN102220591A CN 102220591 A CN102220591 A CN 102220591A CN 2011102105574 A CN2011102105574 A CN 2011102105574A CN 201110210557 A CN201110210557 A CN 201110210557A CN 102220591 A CN102220591 A CN 102220591A
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China
Prior art keywords
stainless steel
treatment process
pickling
acid wash
steel pipe
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Pending
Application number
CN2011102105574A
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Chinese (zh)
Inventor
蒯尧山
何广熟
衡长桥
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YANGZHOU HUAYU TUBE FITTINGS CO Ltd
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YANGZHOU HUAYU TUBE FITTINGS CO Ltd
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Priority to CN2011102105574A priority Critical patent/CN102220591A/en
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Abstract

The invention discloses a pickling and passivating treatment process for stainless steel pipes, which comprises the steps of pretreatment, liquid preparation and pickling and passivating treatment, wherein the pickling and passivating liquid consists of 20 to 22 percent of nitric acid (with specific gravity of 1.42), 30 to 50 grams per liter of potassium dichromate, 30 to 50 grams per liter of additive and the balance of water. In the pickling and passivating treatment process, pickling and passivating are accomplished in one step to form silvery white bright beautiful surfaces of the stainless steel pipes and form high-quality passivated films, so that the surface quality of the treated metal pipes is improved and the treated metal pipes have high corrosion resistance; the descaling speed and the descaling efficiency are high; the corrosion of the metal substrates is small and the corrosion inhibition rate is high; and acid mist in a cleaning operation process is avoided, and the long-existing NOx and HF serious pollution problem of stainless steel continuous pickling and passivating is solved.

Description

A kind of stainless steel pipe acid wash passivation treatment process
Technical field
The present invention relates to a kind of surface of stainless steel treatment process, especially relate to a kind of stainless steel pipe acid wash passivation treatment process.
Background technology
Stainless corrosion resistance mainly is because surface coverage the fine and close passive film of one deck (about 1nm) as thin as a wafer, and this tunic and corrosive medium are isolated, and is the basic barrier of stainless steel protection.Stainless steel work-piece is positioned in the air can form oxide film, but the protectiveness of this film is perfect inadequately.Usually to thoroughly clean earlier, comprise alkali cleaning and pickling, use the oxygenant passivation again, could guarantee the integrity and stability of passive film.One of purpose of pickling is for Passivation Treatment creates favorable conditions, and guarantees to form the fine passive film.
Stainless steel pipe is in manufacturing processed, through transportation, line, blanking moulding and welding, the per pass operation is not as long as note slightly, at last can stay a large amount of scuffings, cut, hammer impression mark etc. at component surface, and parts of stainless steel can bring greasy dirt, iron rust, paint, welding slag and splash etc. in processes such as shaping, assembling, welding, quality inspection, and the surface usually adheres to a large amount of other metallic element dust or disparate metals particle, these materials all can influence the parts of stainless steel surface quality, the component corrosion resistance is reduced, directly influence work-ing life.In the production process of stainless steel pipe, also will be through 800~1100 ℃ high-temperature heat treatment, form very solid oxide skin (layer) after the thermal treatment on the surface.Stainless steel surface does harm rather than good because of incomplete oxide compound, the oxide skin that a variety of causes forms.These oxide skins of removing stainless steel surface prevent the stainless steel surface corrosion to carrying out next procedure processing smoothly, keep any surface finish, and the work-ing life that prolongs the stainless steel component is significant.Therefore must carry out pickling, passive surface processing to stainless steel pipe.Be control pipe fitting quality, pickling, the passivation process of stainless steel pipe proposed higher requirement.
The pickling of stainless steel pipe, Passivation Treatment often adopt pickling process in the prior art, and pickling, the passivation of stainless steel pipe are normally separately carried out, and efficient is lower.Nitric acid+hydrofluoric acid treatment is adopted in pickling usually, and its representative formula is the per-cent meter by volume, and nitric acid 20%, hydrofluoric acid are 5%, and all the other are water.Passivation adopts nitric acid+potassium bichromate to handle usually, and the passivating solution representative formula is a nitric acid 5%(volume percent), potassium bichromate 4 grams, all the other are water.When in the prior art stainless steel pipe being carried out pickling, Passivation Treatment, complex process, step is many, the proportioning of acid wash passivation liquid is usually determined according to self material and knowhow by each manufacturer, determined proportioning instability, result of use is undesirable, and it is not thorough that pickling rear tubular member surface exists oxide compound to remove, passive film forms firm inadequately, shortcomings such as smooth finish difference.In addition, also exist to descale that speed is slow, efficient is low, big to the corrosion of metallic matrix, corrosion inhibition rate is low, clean, have acid mist to produce in the passivation operation process, have influence on problems such as operator ' s health.
Summary of the invention
For solving the problems of the technologies described above, the present invention aims to provide low, effective, the eco-friendly stainless steel pipe acid wash passivation of a kind of cost treatment process method.
The objective of the invention is to be achieved through the following technical solutions:
A kind of stainless steel pipe acid wash passivation treatment process may further comprise the steps:
A) pre-treatment
Stainless steel pipe is handled, to remove the impurity on pipe fitting surface, as welding slag, splash, oil stain and oxide skin;
B) dosing
According to the proportioning and the amount of preparation of acid wash passivation liquid, calculate the preparation of carrying out acid wash passivation liquid behind the weight of various compositions or the capacity; Described acid wash passivation liquid consists of
Nitric acid (proportion 1.42) 20~22%(mass percent)
Potassium bichromate 30~50g/L
Additive 30~50g/L
All the other are water;
C) acid wash passivation
Stainless steel pipe is immersed in the acid wash passivation liquid, and dip treating till the silvery white passive film of stainless steel pipe surface formation, washes down with clear water then.
Described pre-treatment step A), remove the impurity such as welding slag, splash, oil stain and oxide skin on pipe fitting surface.Can adopt in the following method one or more to handle: as pending pipe fitting is the weld seam pipe fitting, at first weld seam and both sides welding slag thereof, splash is cleaned out, and when removing weld seam both sides foreign matter, should adopt Stainless Steel Wire brush, stainless steel shovel or emery wheel to remove; Pending pipe fitting is a machined piece, and the surface can adopt organic solvent or clean-out system to remove dirts such as surperficial oil stain, and the alkaline solution of then using 3-5% when greasy dirt is serious is oil removal, and rinses well with water purification.
To the oxide skin of stainless steel hot workpiece, the method for available mechanical sandblasting is removed, and sandblast must be pure silicon sand or aluminum oxide sand.
Removing finishes and washes away totally with water purification (chloride ion content is no more than 25mg/l in the water).
Described step B) in, the salpeter solution that measures is joined in the water of metering, the back adds the potassium bichromate and the additive of metering; Also can be earlier the additive of metering be added in the water of metering, after the salpeter solution of metering is added to the water, add the potassium bichromate of metering again.
Usually the additive working concentration is generally 3 ~ 5%, and the consumption that suitably increases additive can improve the acid wash passivation effect.
Described additive component comprises degreaser, dissolution accelerator, high-efficient corrosion inhibitor.Wherein degreaser, dissolution accelerator can be obtained from the market purchase.
Described high-efficient corrosion inhibitor is made up of following each composition (mass percent concentration):
Oneself is two fine 18~22% years old
Hexanodioic acid 5~8%
Emulsifier op-10 8~12%
Cuprous chloride 2%
Virahol 4~6%
Propiolic alcohol 4~6%
All the other are water.
The dip treating temperature and time is decided by scale thickness, sheet material material and processing requirements, removes totally fully up to oxide skin, rust, and forms silvery white passive film on the stainless steel pipe surface.Acid wash passivation can carry out under normal temperature or heated condition, preferably acid wash passivation liquid is heated to 45 ~ 55 ℃ after with the stainless steel pipe dip treating.
Preferred 5 ~ 30 minutes of dip treating time.
The inventive method has obviously positive effect:
Acid wash passivation treatment process of the present invention can make stainless steel pipe obtain the surface attractive in appearance of silvery white light, forms good passive film, has improved the surface quality of metal tube after the pickling, and has had higher erosion resistance; Acid wash passivation liquid can be finished one step of acid wash passivation, so can simplify acid washing passivation technology and equipment; The speed that descales is fast, efficient is high, and is little to the corrosion of metallic matrix, corrosion inhibition rate is high; Do not have acid mist in the cleaning operation process, solved NOx that stainless steel continuous pickling passivation exists for a long time and the severe contamination problem of HF; Acid wash passivation liquid formula and operation concentration, volume ratio, temperature and operating time etc. can according to circumstances allow to do suitable in a small amount adjustment; Acid wash passivation liquid is reusable.
In a word, the inventive method descales, and speed is fast, efficient is high, and is little to the corrosion of metallic matrix, corrosion inhibition rate is high, does not have acid mist in the cleaning operation process, improved acid wash passivation liquid work-ing life, reduced production cost, improved the acid wash passivation quality of stainless steel pipe.
Embodiment
Embodiment 1
A kind of stainless steel pipe acid wash passivation treatment process may further comprise the steps:
A) pre-treatment
(main component is sodium hydroxide, yellow soda ash, sodium phosphate, water glass to adopt alkali degreasing solution, total concn is 3-5%) carry out oil removing and clean, pending stainless steel work-piece is put into solution, flooded 15 minutes, remove impurity, spots such as surface and oil contaminant, dust, metal polishing dust.When if there is foreign matter the weld seam both sides, but the Stainless Steel Wire brush, and stainless steel shovel or emery wheel are removed.
Adopt water purification (chloride ion content is no more than 25mg/l) to rinse well the stainless steel work-piece of cleaning.
B) dosing
Prepare the pickling passivating solution according to following prescription quality percentage concentration:
Nitric acid (proportion 1.42) 20%
Potassium bichromate 40g/L
Additive 50g/L
All the other are water.
Described additive component is degreaser, dissolution accelerator and high-efficient corrosion inhibitor.
Degreaser adopts above-mentioned alkali degreasing solution, the GR-928 type indissoluble dirt dissolution accelerator that dissolution accelerator adopts market to buy.
High-efficient corrosion inhibitor is prepared according to following mass percent concentration:
Oneself is two fine 20% years old
Hexanodioic acid 7%
Emulsifier op-10 10%
Cuprous chloride 2%
Virahol 5%
Propiolic alcohol 5%
All the other are water.
C) acid wash passivation
After preparation is finished, clean the acid wash passivation pond, keep acid wash passivation pond cleaning inclusion-free, will be through steps A) stainless steel pipe that finishes of pre-treatment is immersed in the reaction tank that contains acid wash passivation liquid, be heated to 55 ℃, handled 30 minutes, and removed fully totally to oxide skin, rust, the pipe fitting surface becomes till the silvery white.
After finishing dealing with, washing once more, after workpiece is put into 90 ℃ of baking ovens baking 30 minutes to dry.
Stainless steel pipe surface-brightening after present method is handled, good decorative property, and have higher erosion resistance (by neutral salt spray test 120 hours, the surface did not have corrosion phenomenon).
Embodiment 2
A kind of stainless steel pipe acid wash passivation treatment process may further comprise the steps:
A) pre-treatment
Employing concentration is that the sodium hydroxide solution of 3-5% carries out the oil removing cleaning, and pending stainless steel pipe is put into solution, floods 15 minutes, removes impurity and spots such as surface and oil contaminant, dust, metal polishing dust.Adopt gasoline or other clean-out systems that dirts such as oil stain are handled.Oxide skin to the stainless steel hot workpiece can be removed with the method for mechanical sandblast, and pure silicon spray or aluminum oxide spray are adopted in sandblast.
Adopt water purification (chloride ion content is no more than 25mg/l) to rinse well the stainless steel work-piece of cleaning.
B) dosing
Prepare the pickling passivating solution according to following prescription quality percentage concentration:
Nitric acid (proportion 1.42) 22%
Potassium bichromate 50g/L
Additive 40g/L
All the other are water.
Described additive component comprises degreaser, dissolution accelerator and high-efficient corrosion inhibitor.
The GR-928 type indissoluble dirt dissolution accelerator that the RT-810 powerful greasy dirt detergents that degreaser adopts market to buy, dissolution accelerator adopt market to buy.
High-efficient corrosion inhibitor is prepared according to following mass percent concentration:
Oneself is two fine 22% years old
Hexanodioic acid 8%
Emulsifier op-10 12%
Cuprous chloride 2%
Virahol 6%
Propiolic alcohol 6%
All the other are water.
C) acid wash passivation
After preparation is finished, clean the acid wash passivation pond, keep acid wash passivation pond cleaning inclusion-free, will be through steps A) stainless steel pipe that finishes of pre-treatment is immersed in the reaction tank that contains acid wash passivation liquid, be heated to 45 ℃, handled 30 minutes, and removed fully totally to oxide skin, rust, the pipe fitting surface becomes till the silvery white.
After finishing dealing with, washing once more, after workpiece is put into 90 ℃ of baking ovens baking 30 minutes to dry.
Stainless steel work-piece surface-brightening after present method is handled, good decorative property, and have higher erosion resistance (by neutral salt spray test 120 hours, the surface did not have corrosion phenomenon).
Embodiment 3
Carry out the acid wash passivation of stainless steel pipe by the method for embodiment 1 and handle, difference is that described high-efficient corrosion inhibitor consists of:
Oneself is two fine 18% years old
Hexanodioic acid 5%
Emulsifier op-10 8%
Cuprous chloride 2%
Virahol 4%
Propiolic alcohol 4%
All the other are water.

Claims (8)

1. stainless steel pipe acid wash passivation treatment process may further comprise the steps:
A) pre-treatment
Stainless steel pipe is handled, to remove the impurity on pipe fitting surface;
B) dosing
According to the proportioning and the amount of preparation of acid wash passivation liquid, calculate the preparation of carrying out acid wash passivation liquid behind the weight of various compositions or the capacity; Described acid wash passivation liquid consists of
Nitric acid (proportion 1.42) 20~22%(mass percent)
Potassium bichromate 30~50g/L
Additive 30~50g/L
All the other are water;
C) acid wash passivation
Stainless steel pipe is immersed in the acid wash passivation liquid, and dip treating till the silvery white passive film of stainless steel pipe surface formation, washes down with clear water then.
2. treatment process according to claim 1 is characterized in that, described A) pre-treatment step adopts one or more in the following method:
Adopt Stainless Steel Wire brush, stainless steel shovel or emery wheel removing weld seam and both sides welding slag thereof, splash;
Adopt organic solvent or clean-out system to remove stainless steel pipe surface oil stain, dirt;
Remove the oxide skin on stainless steel pipe surface with mechanical sandblasting, sandblast is pure silicon sand or aluminum oxide sand.
3. treatment process according to claim 1 is characterized in that: after described A) pre-treatment step comprised the contaminant removal on pipe fitting surface, the water purification that chloride ion content is no more than 25mg/l in the water washed away totally.
4. treatment process according to claim 1 is characterized in that: described additive component comprises degreaser, dissolution accelerator and high-efficient corrosion inhibitor.
5. treatment process according to claim 4 is characterized in that, described high-efficient corrosion inhibitor is made up of following each composition (mass percent concentration):
Oneself is two fine 18~22% years old
Hexanodioic acid 5~8%
Emulsifier op-10 8~12%
Cuprous chloride 2%
Virahol 4~6%
Propiolic alcohol 4~6%
All the other are water.
6. treatment process according to claim 1 is characterized in that: described step C), the acid wash passivation liquid temp is 45 ~ 55 ℃.
7. treatment process according to claim 1 is characterized in that: described step C), the dip treating time is 5 ~ 30 minutes.
8. treatment process according to claim 1 is characterized in that: acid wash passivation is handled the back stainless steel pipe and is put into the baking oven drying.
CN2011102105574A 2011-07-26 2011-07-26 Pickling and passivating treatment process for stainless steel pipes Pending CN102220591A (en)

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Cited By (21)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102560512A (en) * 2011-12-30 2012-07-11 大连三达奥克化学股份有限公司 Tank body forged steel workpiece cleaning film treatment agent and production method thereof
WO2013097271A1 (en) * 2011-12-25 2013-07-04 许继集团有限公司 Hermetic evaporative cooling tower for direct-current electricity transmission, manufacturing method and rinsing method of same
CN103480610A (en) * 2013-09-05 2014-01-01 贵州安吉航空精密铸造有限责任公司 Cleaning method for oxide skins of semi-closed tubular castings
CN104032314A (en) * 2014-06-30 2014-09-10 张家港市华尊宝特种材料科技有限公司 Pickling and passivating treatment process of special-shaped steel tube
CN104668908A (en) * 2015-01-30 2015-06-03 绵阳市嘉炜不锈钢有限公司 Stainless steel welded steel pipe machining process
CN105018914A (en) * 2015-07-31 2015-11-04 瑞声光电科技(常州)有限公司 Treatment method for ferrite stainless steel
CN105603427A (en) * 2015-12-24 2016-05-25 平高集团有限公司 Chemical etchant and treatment method for stainless steel bellow before coating
CN106756960A (en) * 2016-12-16 2017-05-31 安徽宝恒新材料科技有限公司 A kind of stainless steel cold-rolled plate process of surface treatment
CN107267731A (en) * 2017-07-01 2017-10-20 浙江义腾特种钢管有限公司 A kind of production technology for automobile exhaust system stainless steel tube
CN107267975A (en) * 2017-05-19 2017-10-20 江苏金基特钢有限公司 A kind of method for improving common iron rustless property
CN108607892A (en) * 2018-05-08 2018-10-02 浙江义腾特种钢管有限公司 A kind of processing technology of high precision instrument stainless steel hard state tube
CN108823578A (en) * 2018-06-19 2018-11-16 张家港保税区恒隆钢管有限公司 A kind of seamless steel pipe hollow billet acid cleaning process
CN110484926A (en) * 2019-09-03 2019-11-22 中核阿海珐(上海)锆合金管材有限公司 A method of avoid nuclear power zirconium alloy cladding pipe pickling from generating shelf print
CN110592566A (en) * 2019-09-03 2019-12-20 厦门建霖健康家居股份有限公司 Stainless steel passivator and passivation process thereof
CN111155119A (en) * 2019-12-31 2020-05-15 西安赛尔电子材料科技有限公司 Pickling method of stainless steel sensor
CN112301351A (en) * 2020-09-08 2021-02-02 沈阳烨铭科技服务有限公司 Pickling and passivating process for austenitic stainless steel part
CN112430818A (en) * 2020-11-20 2021-03-02 德清县豪鹰金属制品有限公司 Surface treatment process for steel wire
CN112547460A (en) * 2020-11-27 2021-03-26 上海湿腾电器有限公司 Corrosion prevention process for offshore wind power generation rotary dehumidifier and salt mist purification filter unit
CN112553612A (en) * 2020-12-31 2021-03-26 中船重工西安东仪科工集团有限公司 Synchronous pickling passivation method for stainless steel parts
CN115011775A (en) * 2022-05-26 2022-09-06 沈阳鼓风机集团核电泵业有限公司 A kind of heat treatment and pickling passivation treatment process of thin-walled parts of nuclear main pump
CN117089828A (en) * 2023-09-13 2023-11-21 山东天开钨业有限公司 Passivation processing method for surface of spherical tooth hard alloy

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WO2013097271A1 (en) * 2011-12-25 2013-07-04 许继集团有限公司 Hermetic evaporative cooling tower for direct-current electricity transmission, manufacturing method and rinsing method of same
CN102560512A (en) * 2011-12-30 2012-07-11 大连三达奥克化学股份有限公司 Tank body forged steel workpiece cleaning film treatment agent and production method thereof
CN103480610A (en) * 2013-09-05 2014-01-01 贵州安吉航空精密铸造有限责任公司 Cleaning method for oxide skins of semi-closed tubular castings
CN104032314A (en) * 2014-06-30 2014-09-10 张家港市华尊宝特种材料科技有限公司 Pickling and passivating treatment process of special-shaped steel tube
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CN107267975A (en) * 2017-05-19 2017-10-20 江苏金基特钢有限公司 A kind of method for improving common iron rustless property
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CN108607892A (en) * 2018-05-08 2018-10-02 浙江义腾特种钢管有限公司 A kind of processing technology of high precision instrument stainless steel hard state tube
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CN110484926B (en) * 2019-09-03 2021-07-06 中核法马通(上海)锆合金管材有限公司 Method for preventing zirconium alloy cladding tube for nuclear power from being pickled to generate spacer printing
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CN117089828A (en) * 2023-09-13 2023-11-21 山东天开钨业有限公司 Passivation processing method for surface of spherical tooth hard alloy
CN117089828B (en) * 2023-09-13 2024-03-22 山东天开钨业有限公司 Passivation processing method for surface of spherical tooth hard alloy

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Application publication date: 20111019