Summary of the invention
The present invention has overcome the deficiency of natural cobblestone and artificial cobble existence, provides a kind of cheap, convenient for production, and is true to nature naturally, can produce the artificial cobble and the manufacture method thereof of energy variable color under different illumination in enormous quantities.
In order to reach above-mentioned requirements, sensitization discoloration artificial cobble of the present invention is characterized in that making in the raw material of artificial cobble and contains MC sensitization discoloration powder or/and the sensitization discoloration material of sensitization Masterbatch.
The raw materials by weight of described sensitization discoloration artificial cobble includes: MC sensitization discoloration powder is or/and sensitization Masterbatch 0.1-15%, pure white oily 0.1%-2%, fire retardant 0-26%, all the other are new plastic particle and/or reprocessed plastic(s) particle, and making variable color preceding is colourless sensitization discoloration artificial cobble.
The raw materials by weight of described sensitization discoloration artificial cobble includes: MC sensitization discoloration powder or/and the pigment of sensitization Masterbatch 0.1-15%, pure white oily 0.1%-2%, fire retardant 0-26%, light color or/and high-visibility pigment 0.0002-1%, all the other are new plastic particle and/or reprocessed plastic(s) particle, and making variable color preceding is chromatic sensitization discoloration artificial cobble.
Described MC sensitizing powder is a kind of or any several mixing in them in MC#12 purple, MC#14 blueness, MC#16 yellow, the MC#19 redness.
In the raw material of above-mentioned sensitization discoloration artificial cobble, add, press MC sensitization discoloration powder or/and the antioxidant of the sensitization discoloration material gross weight 20% of sensitization Masterbatch, 20% thermal stabilizer and 20%UV absorption agent.
The plastics of described new plastic particle or reprocessed plastic(s) particle indication are polystyrene type or polypropylene-base or polyethylene kind or polyvinyl chloride or ABS material or AS material or ASA material or PA material or PC material or acrylic material.
The production technique of above-mentioned sensitization discoloration artificial cobble is successively:
(1), batching, spice: the sensitization discoloration artificial cobble prescription of making different colours according to above-mentioned needs is prepared burden; before stirring earlier with pure white oil with new plastic particle or reprocessed plastic(s) wetting of particulates; and then will various batchings be stirred by stirring; as disperse the bad an amount of dispersion agent that adds, the add-on of dispersion agent with can dispersed with stirring degree of being well.
(2), injection molded: adopt the injection mold of similar natural cobblestone, select suitable injection moulding machine injection moulding; Wherein barrel temperature control of injection mold is at 140 ℃-280 ℃; Nozzle temperature is at 135 ℃-280 ℃; Die temperature is controlled at 10 ℃-130 ℃; Inject pressure injection moulding under the condition of 40Pa-180Pa, make the blank of sensitization discoloration artificial cobble;
(3), the demoulding, cooling: in injection mold, deviate from the blank of sensitization discoloration artificial cobble, cooling;
(4), polishing: select for use with the roughly the same polygonal polishing material of sensitization discoloration artificial cobble volume and put into polishing machine, and add the sodium hydroxide solution polishing, to smooth surface;
(5), clean: use flushing with clean water;
(6), check, packing warehouse-in.
Described cooling is promptly to use water cooling after the demoulding; Described polygonal polishing material is polygonal porcelain stone.
The amount of institute's hydro-oxidation sodium solution maintains an equal level with solution face and sensitization discoloration artificial cobble and polygonal polishing material height and is as the criterion during polishing; The proportioning of described sodium hydroxide solution adds the ratio that content is 96% solid sodium hydroxide 1-3 kilogram in water per ton.
Cleaning and checking, pack the operation of also handling between the warehouse-in operation through the waxing glazing.
The sensitization discoloration principle of this sensitization discoloration artificial cobble: utilize wavelength the light sensitive molecule key to be opened, make it jump to the high energy rank from the low energy rank for the ultraviolet energy of 320-380UVA.Promptly jump to visible light from invisible light, thus colorific variation.When losing the rising of uviolizing or temperature above 45 ℃, the light sensitive molecule key is closed, and promptly is returned to original color.
The selection of sensitization discoloration artificial cobble background color can not be too dark, generally selects transparent or light optimum, in order to avoid hide the color after the variable color.Therefore the dyestuff of described light color be relative variable color powder when color status, the color of dyestuff does not hide the color of variable color powder when coloured.
Sensitization discoloration artificial cobble according to above-mentioned prescription and explained hereafter, owing to contain the variable color powder in the sensitization discoloration artificial cobble, can variable color under solar radiation, can be widely used in gardens, path, ladder, garden, artificial hillock, swimming pool, fish jar, aquarium and indoor and outdoor decoration etc., the decorative use that common pebbles is not only arranged, and sensitization discoloration has effect more attractive in appearance.Nontoxic, harmless, the "dead" material of this sensitization discoloration artificial cobble, and can unlimitedly use repeatedly, as select waste and old reprocessed plastic(s) particle for use, not only beautify the environment but also economize on resources, and with low cost and compliance with environmental protection requirements.The sensitization discoloration artificial cobble smooth surface of manufacturing, texture is true to nature naturally, real stone feeling is strong, is fit to the needs of different purposes, has vast market and development prospect.
Embodiment
The invention will be further described below in conjunction with embodiment.
The sensitization discoloration artificial cobble is to contain MC sensitization discoloration powder or/and the sensitization discoloration material of sensitization Masterbatch in the starting material of making artificial cobble.
The raw materials by weight of described sensitization discoloration artificial cobble includes: MC sensitization discoloration powder is or/and sensitization Masterbatch 0.1-15%, pure white oily 0.1%-2%, fire retardant 0-26%, all the other are new plastic particle and/or reprocessed plastic(s) particle, and making variable color preceding is colourless sensitization discoloration artificial cobble.
The raw materials by weight of described sensitization discoloration artificial cobble includes: MC sensitization discoloration powder or/and the pigment of sensitization Masterbatch 0.1-15%, pure white oily 0.1%-2%, fire retardant 0-26%, light color or/and high-visibility pigment 0.0002-1%, all the other are new plastic particle and/or reprocessed plastic(s) particle, and making variable color preceding is chromatic sensitization discoloration artificial cobble.
Described MC sensitizing powder is a kind of or any several mixing in them in MC#12 purple, MC#14 blueness, MC#16 yellow, the MC#19 redness.
In the raw material of above-mentioned sensitization discoloration artificial cobble, add, press MC sensitization discoloration powder or/and the antioxidant of the sensitization discoloration material gross weight 20% of sensitization Masterbatch, 20% thermal stabilizer and 20%UV absorption agent, to improve the absorption of UV-light.
The plastics of described new plastic particle or reprocessed plastic(s) particle indication are polystyrene type or polypropylene-base or polyethylene kind or polyvinyl chloride or ABS material or AS material or ASA material or PA material or PC material or acrylic material.
The production technique of sensitization discoloration artificial cobble is successively:
(1), batching, spice: the sensitization discoloration artificial cobble prescription of making different colours according to above-mentioned needs is prepared burden, earlier plastics are wetting before stirring with pure white oil, and then will various batchings be stirred by stirring, as disperse the bad an amount of dispersion agent that adds, the add-on of dispersion agent with can dispersed with stirring degree of being well.
Make each embodiment of colourless sensitization discoloration artificial cobble batching consumption: (unit: kilogram)
Material name |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Embodiment 5 |
MC sensitization discoloration powder |
0.1(MC#12) |
8(MC#14) |
0 |
1(MC#16) |
0.5(MC#19) |
The sensitization Masterbatch |
0 |
7 (bluenesss) |
10 (purples) |
1 (yellow) |
0 |
Pure white oil |
0.1 |
2 |
0.5 |
1 |
0.5 |
Fire retardant |
0 |
10 |
26 |
3 |
0.5 |
The new plastic particle |
45 |
73 |
0 |
10 |
98.5 |
The reprocessed plastic(s) particle |
54.8 |
0 |
63.5 |
84 |
0 |
The new plastic particle in the last table or the plastics of reprocessed plastic(s) particle indication are polystyrene type or polypropylene-base or polyethylene kind or polyvinyl chloride or ABS material or AS material or ASA material or PA material or PC material or acrylic material.
Because the difference on effect of the variable color powder variable color of selling is very big in the market, when using the consumption of variable color powder, should be according to the actual mass situation control of variable color powder.
New plastic particle described here is relative reprocessed plastic(s) particle, the reprocessed plastic(s) particle is to melt down fusion again with waste and old plastics to make granular plastics, new plastic particulate raw material then is not to make but new raw material with the recovery plastics, they all are the raw materials of making plastics, on these two kinds of plastic grain markets sale are arranged all.
Make each embodiment of color sensitive variable color artificial cobble batching consumption: (unit: kilogram)
Material name |
Embodiment 6 |
Embodiment 7 |
Embodiment 8 |
Embodiment 9 |
Embodiment 10 |
MC sensitization discoloration powder |
0 |
8(MC#12) |
10(MC#14) |
1(MC#16) |
0.5(MC#19) |
The sensitization Masterbatch |
(0.3 blueness) |
7 (purples) |
0 |
2 (yellow) |
0 |
Pure white oil |
0.1 |
2 |
0.5 |
1.6 |
0.495 |
Fire retardant |
0 |
10 |
26 |
3.4 |
0.5 |
Pigment |
(0.1 light gray) |
(0.2 light blue) |
(0.0002 pink) |
1 (milky white) |
(0.005 Huang) |
The new plastic particle |
45 |
72.8 |
0 |
91 |
0.5 |
The reprocessed plastic(s) particle |
54.5 |
0 |
63.4998 |
0 |
98 |
The antioxidant of the sensitization discoloration material gross weight 20% of sensitization Masterbatch, 20% thermal stabilizer and 20%UV absorption agent if product needed absorption anti-oxidant and that improve UV-light can also add by MC sensitization discoloration powder.
Except that the batching and consumption difference of material therefor, the subsequent production technology of sensitization discoloration artificial cobble is all identical, is successively at 10 embodiment of above-mentioned 1-10:
(2), injection molded: adopt the injection mold of similar natural cobblestone, select suitable injection moulding machine injection moulding; Wherein barrel temperature control of injection mold is at 140 ℃-280 ℃; Nozzle temperature is at 135 ℃-280 ℃; Die temperature is controlled at 10 ℃-130 ℃; Inject pressure injection moulding under the condition of 40Pa-180Pa, make the blank of sensitization discoloration artificial cobble;
(3), the demoulding, cooling: in injection mold, deviate from the blank of sensitization discoloration artificial cobble, after the demoulding, promptly use water cooling;
(4), polishing: select for use with the roughly the same polygonal porcelain stone of the stock volume of sensitization discoloration artificial cobble and put into polishing machine, and adding sodium hydroxide solution polishing, to smooth surface, the amount of institute's hydro-oxidation sodium solution is with fair being as the criterion of height of the blank and the angle porcelain stone of solution face and sensitization discoloration artificial cobble; The proportioning of described sodium hydroxide solution adds the ratio that content is 96% solid sodium hydroxide 1-3 kilogram in water per ton;
(5), clean: use flushing with clean water;
(6), go up optical processing: the sensitization discoloration artificial cobble blank after cleaning is carried out the glazing waxing handle, become the finished product of sensitization discoloration artificial cobble;
(7), check, packing warehouse-in.
The sensitization discoloration artificial cobble that the foregoing description 1, embodiment 2, embodiment 3, embodiment 4, embodiment 5 are made, when they not in the sun the time, the sensitization discoloration artificial cobble is colourless, after by solar radiation, its color will be by original colourless purple, blueness, purple, yellow, the redness of becoming respectively.
At the made sensitization discoloration artificial cobble of the foregoing description 6, embodiment 7, embodiment 8, embodiment 9, embodiment 10, when they not in the sun the time, the face of sensitization discoloration artificial cobble is respectively light gray, light blue, pink, milky white, yellow, after by solar radiation, its color will become blueness, purple, blueness, yellow, redness respectively by original light blue, pink, milky white, yellow.
All right in actual use; mix and/or mix with multiple color dye with the MC sensitization discoloration powder of different colours, the sensitization Masterbatch of different colours; produce at same sensitization discoloration artificial cobble and have the different natural colours and the color of multiple variable color, make the sensitization discoloration artificial cobble more beautiful.