CN102218596A - Serial-parallel laser process machine - Google Patents
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Abstract
本发明公开了一种串并联激光加工机床,涉及激光加工机床技术领域,由串并联机床(1)、激光系统(2)和控制系统(3)三部分组成;串并联机床(1)包括床身(4)、水平导轨(5)、三自由度并联机构(6)和工作台(9);三自由度并联机构(6)包括三个驱动滑块(11)、固定平台(10)、虎克铰(13)、三根直线导轨(15)、动平台(14)及三根连杆(12)。本发明充分结合串联机构的运动范围大,和并联机构运动精度高的特点,另外结合光纤传输的柔性连接,从而使新型串并联激光加工机床适合进行工件的切与焊接,具有加工范围大、运动精度高和加工柔性好的优点。
The invention discloses a serial-parallel laser processing machine tool, which relates to the technical field of laser processing machine tools and consists of three parts: a serial-parallel machine tool (1), a laser system (2) and a control system (3); the serial-parallel machine tool (1) includes a bed Body (4), horizontal guide rail (5), three-degree-of-freedom parallel mechanism (6) and worktable (9); the three-degree-of-freedom parallel mechanism (6) includes three driving sliders (11), a fixed platform (10), Hooke hinge (13), three linear guides (15), moving platform (14) and three connecting rods (12). The present invention fully combines the characteristics of the large movement range of the series mechanism and the high movement precision of the parallel mechanism, and also combines the flexible connection of the optical fiber transmission, so that the new series-parallel laser processing machine tool is suitable for cutting and welding workpieces, and has a large processing range and high movement accuracy. The advantages of high precision and good processing flexibility.
Description
技术领域technical field
本发明涉及激光加工机床技术领域,特指一种激光加工用串并联机床,能实现船舶工业的钢板焊接与切割、也可用于板材类、玻璃制品、以及港口机械等各类工件的高效率、高精度的加工。The invention relates to the technical field of laser processing machine tools, in particular to a series-parallel machine tool for laser processing, which can realize welding and cutting of steel plates in the shipbuilding industry, and can also be used for high-efficiency, high-efficiency, High-precision processing.
背景技术Background technique
目前,激光技术与并联机床是目前各科研机构研究热点之一,也是市场的高速经济增长点之一,因此激光技术和并联机床有机结合,有助于推动激光技术在工业生产中的广泛应用。利用并联机床技术,可以实现快速线外编程、数据程控生产方式、高速切割、精密钻孔以及高效的物流自动化,这使得加工精度高,响应速度快,切削加工周期大大缩短,生产率大大提高,给企业带来了新的机会与市场。At present, laser technology and parallel machine tools are one of the research hotspots of various scientific research institutions and one of the high-speed economic growth points of the market. Therefore, the organic combination of laser technology and parallel machine tools will help promote the wide application of laser technology in industrial production. Utilizing parallel machine tool technology, fast off-line programming, data program-controlled production methods, high-speed cutting, precision drilling and efficient logistics automation can be realized, which leads to high machining accuracy, fast response, greatly shortened cutting cycle, and greatly improved productivity. Businesses bring new opportunities and markets.
在激光加工过程中,工件的加工对高精度、高效率的要求逐渐提高。在传统激光加工机构中采用串联机构应用于工件加工,这种串联机构机床有运动空间大的特点,但其速度慢,刚度低。并联机构有刚度好,速度快,精度高的优点,但其工作空间有限,例如专利公开号CN1775449的发明专利,其垂直于导轨运动方向的工作空间有限。基于并联机构开发的串并联机床,具有并联机构的刚度大、运动惯性小、精度高的优点,同时与串联机构结合能在结构上和性能上形成互补关系,可完成传统串联机床难以完成的任务,从而能够实现较高加工柔性与效率。In the process of laser processing, the processing of workpieces has gradually increased the requirements for high precision and high efficiency. In the traditional laser processing mechanism, the tandem mechanism is used for workpiece processing. This kind of tandem mechanism machine tool has the characteristics of large movement space, but its speed is slow and its rigidity is low. The parallel mechanism has the advantages of good rigidity, fast speed and high precision, but its working space is limited. For example, the invention patent of patent publication number CN1775449 has limited working space perpendicular to the moving direction of the guide rail. The series-parallel machine tool developed based on the parallel mechanism has the advantages of high rigidity, small motion inertia and high precision of the parallel mechanism. At the same time, it can form a complementary relationship in structure and performance when combined with the series mechanism, and can complete tasks that are difficult for traditional series machine tools to complete. , so as to achieve higher processing flexibility and efficiency.
发明内容Contents of the invention
本发明提供了一种新型适合激光焊接与切割特点的激光加工机床,充分结合了串联与并联运动机构优点和激光加工的特性,实现了加工范围与精度的提高,以克服目前传统激光加工机床和并联机构的缺陷。The invention provides a new type of laser processing machine tool suitable for laser welding and cutting characteristics, which fully combines the advantages of series and parallel motion mechanisms and the characteristics of laser processing, and realizes the improvement of processing range and precision, so as to overcome the traditional laser processing machine tools and Defects of parallel mechanisms.
本发明由串并联机床、激光系统和控制系统三部分构成。串并联机床由床身、水平导轨、三自由度并联机构、光纤、激光光头、工作台组成。三自由度并联机构包括三个驱动滑块、固定平台、虎克铰、三根直线导轨、动平台及三根连杆。固定平台为下部开有梯形凹槽的长条状立方体,三根直线导轨分别安装在梯形凹槽的顶部和两侧底部,三个驱动滑块分别设置于三根直线导轨上,三个驱动滑块分别通过虎克铰连接三根连杆的一端,三根连杆的另一端分别通过虎克铰连接动平台。固定平台通过水平导轨连接床身。激光系统的激光光头设置于动平台支架中心上。控制系统通过通信线与激光系统相连,控制激光系统产生激光脉冲,激光脉冲通过光纤传输到激光光头;控制系统与串并联机床之间通过通信线相连,控制串并联机床。The invention consists of three parts: a series-parallel machine tool, a laser system and a control system. The series-parallel machine tool is composed of a bed, a horizontal guide rail, a three-degree-of-freedom parallel mechanism, an optical fiber, a laser head, and a workbench. The three-degree-of-freedom parallel mechanism includes three driving sliders, a fixed platform, a Hooke hinge, three linear guide rails, a moving platform and three connecting rods. The fixed platform is a long cube with a trapezoidal groove on the lower part. Three linear guide rails are respectively installed on the top and bottom of both sides of the trapezoidal groove. Three driving sliders are respectively arranged on the three linear guide rails. The three driving sliders are respectively One end of the three connecting rods is connected through a Hooke hinge, and the other ends of the three connecting rods are respectively connected to the driving platform through a Hooke hinge. The fixed platform is connected to the bed through horizontal guide rails. The laser head of the laser system is set on the center of the moving platform bracket. The control system is connected to the laser system through a communication line, and the laser system is controlled to generate laser pulses, which are transmitted to the laser head through an optical fiber; the control system is connected to the series-parallel machine tool through a communication line to control the series-parallel machine tool.
三个驱动滑块分别在三根直线导轨上做直线运动,经虎克铰传递到连杆上,三组连杆通过虎克铰与动平台相连,运动合成为动平台的位置。中间驱动滑块组位置较两侧滑块的位置高,通过中间滑块与两侧滑块位置的分布决定了连杆组与动平台的合成运动位置。水平导轨下底面与三自由度并联运动机构的固定平台上平面固定在一起,从而水平导轨可带动三自由度并联运动机构沿图示X轴方向运动。The three driving sliders move linearly on the three linear guide rails, and are transmitted to the connecting rods through the Hooke hinge. The three sets of connecting rods are connected to the moving platform through the Hooke hinge, and the motion is synthesized into the position of the moving platform. The position of the middle driving slider group is higher than that of the sliders on both sides, and the combined motion position of the connecting rod group and the moving platform is determined by the distribution of the positions of the middle slider and the sliders on both sides. The bottom surface of the horizontal guide rail is fixed with the upper plane of the fixed platform of the three-degree-of-freedom parallel kinematic mechanism, so that the horizontal guide rail can drive the three-degree-of-freedom parallel kinematic mechanism to move along the X-axis direction shown in the figure.
本发明的控制系统可以是专用的数控系统,也可以是PC的开放式数控系统。整个控制系统包括两个部分:三平移并联机构的控制部分和固定平台滑动的控制部分。本发明的控制软件需满足工件的轨迹规划、误差补偿、代码生成、插补计算、轴伺服控制等的数控编程软件。The control system of the present invention can be a dedicated numerical control system or an open numerical control system of PC. The whole control system includes two parts: the control part of the three-translation parallel mechanism and the control part of the fixed platform sliding. The control software of the present invention needs to meet the requirements of the CNC programming software for workpiece track planning, error compensation, code generation, interpolation calculation, axis servo control, etc.
本发明的效果是,三组驱动滑块可在三平行导轨上进行导轨方向的平移,可得到较大范围的工作空间。固定平台为下部开有梯形凹槽结构,这种结构与三根连杆相连,这种结构稳定性好,工作可靠,同时在不影响工作空间的情况下,缩短了两侧连杆的杆长,进一步提高并联机床加工稳定性。采用三平行轨道,相对于两轨道或单轨道来说,既有利于控制系统控制,防止驱动滑块干涉,又有利于工作空间的提高。另外,采用串并联结构,水平导轨的可运动范围进一步提高了三自由度并联机构的工作空间,从而机床整体的工作空间得到提升。The effect of the invention is that the three groups of driving sliders can be translated in the direction of the guide rails on the three parallel guide rails, and a larger working space can be obtained. The fixed platform has a trapezoidal groove structure on the lower part. This structure is connected with three connecting rods. This structure has good stability and reliable operation. At the same time, it shortens the length of the connecting rods on both sides without affecting the working space. Further improve the processing stability of parallel machine tools. The use of three parallel rails, compared with two rails or single rails, is not only conducive to the control of the control system, preventing the interference of the drive slider, but also conducive to the improvement of the working space. In addition, the series-parallel structure is adopted, and the movable range of the horizontal guide rail further improves the working space of the three-degree-of-freedom parallel mechanism, thereby improving the overall working space of the machine tool.
本发明不仅可以大幅度提高工作效率,同时结合串并联机构的特点,大大提高了工作空间的范围。同时采用光纤传输,具有设备简单、传输灵活、安装方便等优点,使激光加工易于实现柔性化,而且相关控制技术成熟,方便操作。The invention not only can greatly improve the work efficiency, but also greatly increases the scope of the work space in combination with the characteristics of the series-parallel mechanism. At the same time, optical fiber transmission is adopted, which has the advantages of simple equipment, flexible transmission, and convenient installation, which makes laser processing easy to achieve flexibility, and the related control technology is mature and easy to operate.
附图说明Description of drawings
下面结合附图对本发明的内容作详细描述。The content of the present invention will be described in detail below in conjunction with the accompanying drawings.
图1为本发明的串并联激光加工机床结构示意图。Fig. 1 is a schematic structural diagram of a serial-parallel laser processing machine tool of the present invention.
图2为本发明的串并联机床结构示意图。Fig. 2 is a structural schematic diagram of the serial-parallel machine tool of the present invention.
图3为本发明的三自由度并联机构的初始位置结构示意图。Fig. 3 is a schematic diagram of the initial position structure of the three-degree-of-freedom parallel mechanism of the present invention.
图4为本发明的三自由度并联机构某一位置结构示意图。Fig. 4 is a schematic diagram of a certain position of the three-degree-of-freedom parallel mechanism of the present invention.
图5为本发明的三自由度并联运动机构的工作原理示意图。Fig. 5 is a schematic diagram of the working principle of the three-degree-of-freedom parallel kinematic mechanism of the present invention.
图中,1串并联机床, 2激光系统 ,3控制系统,4 床身,5水平导轨,6三自由度并联机构,7光纤,8激光光头,9工作台,10固定平台,11驱动滑块,12连杆,13 虎克铰,14动平台,15 直线导轨。In the figure, 1 series parallel machine tool, 2 laser system, 3 control system, 4 bed, 5 horizontal guide rail, 6 three-degree-of-freedom parallel mechanism, 7 optical fiber, 8 laser head, 9 workbench, 10 fixed platform, 11 drive slider , 12 connecting rods, 13 Hooke hinges, 14 moving platforms, 15 linear guides.
具体实施方式Detailed ways
本发明激光加工串并联机床如图1所示:由串并联机床1、激光系统2和控制系统3三部分构成。其工作原理是控制系统发出控制指令,一端发给串并联运动机床,一端发送给激光系统,从而串并联运动机床按照指令带动激光光头运动,激光光头由激光系统根据控制系统的加工指令发出激光脉冲。The serial-parallel machine tool for laser processing of the present invention is shown in Figure 1 : it consists of three parts: a serial-parallel machine tool 1 , a laser system 2 and a control system 3 . Its working principle is that the control system sends out control instructions, one end is sent to the serial-parallel kinematic machine tool, and the other end is sent to the laser system, so that the serial-parallel kinematic machine tool drives the laser head to move according to the instructions, and the laser head is sent by the laser system according to the processing instructions of the control system. Laser pulses .
本发明的串并联运动机床机构如图2所示:由床身4、水平导轨5、三自由度并联机构6、光纤7、激光光头8、工作台9构成。水平导轨5下底面与三自由度并联运动机构的固定平台10上平面固定在一起,从而水平导轨可带动三自由度并联运动机构沿图示X轴方向运动。The serial-parallel kinematic machine tool mechanism of the present invention is shown in Figure 2: it consists of a bed 4, a
本发明发明三自由度并联机构的结构初始位置如图2所示:三个驱动滑块11、固定平台10、虎克铰13、直线导轨15、动平台14及三组连杆12构成;在某一工作位置如图4所示。The structural initial position of the three-degree-of-freedom parallel mechanism of the present invention is as shown in Figure 2: three
本发明三自由度并联机构的工作原理如图5所示,其中将动平台简化成P点。三平移并联机构部分,其工作原理是3个驱动滑块11直线导轨15上的水平位置的变化,通过虎克铰13传递到三组固定杆长的连杆,杆L1,L3为约束杆,在驱动滑块端,连杆L1,L3的虎克铰处于同一水平高度,连接杆L2的虎克铰高于前述虎克铰,在动平台端,连杆L1,L3和L2的虎克铰位置相近。机构工作时,改变Y1、Y3的值,通过杆L1、L3控制动平台P点在XOZ平面内实现平动,此时Y2值不变,杆L2和中间驱动滑块随动;改变Y2的值,通过杆L2控制动平台沿Y移动,此时,Y1和Y3值随Y2变化而变化,从而两侧驱动滑块随动;同时改变Y1,Y2和Y3,可实现Y方向的长距离运动,可实现动平台P点的空间三平移运动。The working principle of the three-degree-of-freedom parallel mechanism of the present invention is shown in Fig. 5, wherein the moving platform is simplified as point P. The working principle of the three-translation parallel mechanism part is that the horizontal position of the three
本发明可以根据具体加工需要和工艺要求确定机构比例尺寸,采用不同的控制系统实现运动控制。The present invention can determine the proportional size of the mechanism according to specific processing needs and technological requirements, and use different control systems to realize motion control.
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CN107908191A (en) * | 2017-12-20 | 2018-04-13 | 芜湖哈特机器人产业技术研究院有限公司 | The kinetic control system and method for a kind of series-parallel robot |
CN107908191B (en) * | 2017-12-20 | 2024-03-29 | 芜湖哈特机器人产业技术研究院有限公司 | Motion control system and method for serial-parallel robot |
CN110170984A (en) * | 2019-05-13 | 2019-08-27 | 霸州市华硕汽车零部件有限公司 | A kind of parallel connection processing platform robot |
CN112440273A (en) * | 2019-08-27 | 2021-03-05 | 国创新能源汽车能源与信息创新中心(江苏)有限公司 | Three-mechanical-arm motion control system and method |
EP3907100A1 (en) * | 2020-05-08 | 2021-11-10 | Prodrive Technologies B.V. | Manipulator for handsfree charging electric vehicles |
NL2025529B1 (en) * | 2020-05-08 | 2021-11-23 | Prodrive Tech Bv | Manipulator for handsfree charging electric vehicles |
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