CN102218481B - Cold-shrink cable accessory traceless expanding machine and method - Google Patents
Cold-shrink cable accessory traceless expanding machine and method Download PDFInfo
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- CN102218481B CN102218481B CN 201110077450 CN201110077450A CN102218481B CN 102218481 B CN102218481 B CN 102218481B CN 201110077450 CN201110077450 CN 201110077450 CN 201110077450 A CN201110077450 A CN 201110077450A CN 102218481 B CN102218481 B CN 102218481B
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- silicon rubber
- product
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- mold
- oil cylinder
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 229920002379 silicone rubber Polymers 0.000 claims abstract description 70
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 16
- 238000003825 pressing Methods 0.000 claims description 43
- 239000003921 oil Substances 0.000 claims description 19
- 230000033001 locomotion Effects 0.000 claims description 6
- 230000003416 augmentation Effects 0.000 claims description 4
- 239000004519 grease Substances 0.000 claims description 4
- 230000001050 lubricating effect Effects 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 230000013011 mating Effects 0.000 claims description 2
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 abstract description 18
- 239000010959 steel Substances 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000004677 Nylon Substances 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Moulds, Cores, Or Mandrels (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention discloses a cold-shrink cable accessory traceless expanding machine and method. The traceless expanding machine comprises a machine station and a motor-driven hydraulic system, wherein the a silicon rubber die is arranged on the machine station; a traceless expanding mould is detachably connected to a horizontal hydraulic oil cylinder; the distance between the silicon rubber die and the horizontal hydraulic oil cylinder is greater than the sum of the length of a product and the length of a conical head of the traceless expanding mould; the length of the silicon rubber die is greater than that of the product; the center point of the horizontal hydraulic cylinder and the center point of the silicon rubber die are on a horizontal line; columned silicon rubber is filled in the silicon rubber die; the silicon rubber comprises an upper semi-column and a lower semi-column which are symmetrical; a through hole is arranged in the center of the silicon rubber and is divided into an upper semi-circular hole and a lower semi-circular hole which are symmetrical; and the external diameter of the through hole is equal to that of the product. The expanding machine and method have the advantages of convenience for use and high production efficiency, and can avoid the quality hidden danger that the product is punctured probably caused by a traditional steel wire expanding machine and method so that the product quality is improved.
Description
Technical field
The invention belongs to a kind of seamless dilator and expansion method of cold shrinking power cable adjunct.
Background technology
Existing cold shrinking power cable adjunct generally adopts steel wire expanding machine production; existing steel wire expanding machine mainly comprises one in long cylinder; steel wire is several; board; air compressor machine; steel wire expanding machine mould and control electrical system; existing steel wire expanding machine mould; the material of its tapered head and mould pipe is all nylon; case hardness is low; and steel wire is the frequent mould that can wear and tear that slides on its surface; also can scratch the product inwall after mould is impaired; the most serious problem is that product of every expansion will be extracted 16 steel wires; the product inwall has 16 sulculuses like this; any one sulculus all might cause product to puncture; increase the hidden danger that product quality accident occurs; therefore existing steel wire expanding machine efficient is low; produce effort, easily produce quality accident.
The working procedure of traditional steel wire expanding machine is 1, chooses suitable mould according to product, load onto steel wire in the mould outside by corresponding requirements, 2, long cylinder is return original position, put corresponding support bar in nylon mould outside, load onto tapered head, and good steel wire arranging, 3, brush some lubricating grease in Steel Wire Surface, the steel wire of being longer than tapered head is gathered, and the product cover in the above, 4, steel wire according to pipe die and tapered head the steel wire trough position arrange, begin expansion, 5, after product expands up, the tapered head of dismantling, at this moment steel wire is pulled off one by one from the other end.Traditional steel wire expanding machine inefficiency, labour intensity is large, and breakdown quality accident easily occurs product.
Summary of the invention
The technical problem to be solved in the present invention is: provide that a kind of production efficiency is high, the seamless dilator of the cold shrinking power cable adjunct that is not easy to produce product quality accident.The object of the invention realizes by following technical proposals:
A kind of Traceless expanding machine for cold shrinkable power cable accessory, comprise board, motor-driven hydraulic system, be provided with the silicon rubber pressing mold at described board, described hydraulic system comprises the horizontal hydraulic pressure oil cylinder of horizontal motion and the vertical hydraulic oil cylinder of vertical direction motion, described vertical hydraulic hydraulic oil cylinder driving silicon rubber mould moves at vertical direction, dismountablely on the described horizontal hydraulic pressure oil cylinder be connected with seamless dilatation mold, the distance of described silicon rubber pressing mold and horizontal hydraulic pressure oil cylinder is greater than the length of product and the length sum of seamless dilatation mold conical head, the length of described silicon rubber pressing mold is greater than the length of product, the central point of the central point of described horizontal hydraulic cylinder and silicon rubber pressing mold is on a horizontal line, described silicon rubber pressing mold inside is filled with columned silicon rubber, described silicon rubber is symmetrical up and down two semicolumns, there is a through hole at described silicon rubber center and is divided into symmetrical up and down two semicircle orifices, and the external diameter of described through hole and product equates.
As optimal way, described silicon rubber pressing mold be shaped as rectangle.
As optimal way, the outside of described silicon rubber pressing mold has metal shell.
As optimal way, the shore hardness of the silicon rubber of described silicon rubber pressing mold and the hardness of product differ ± 5 degree.
As optimal way, described horizontal hydraulic pressure oil cylinder and seamless dilatation mold are threaded.
As optimal way, described vertical hydraulic oil cylinder is two.
The technical problem that the present invention also will solve is: a kind of expansion method that uses above-mentioned seamless dilator cold shrinking power cable adjunct to be carried out seamless expansion is provided, and the object of the invention realizes by following technical proposals:
A kind of seamless expansion method of cold shrinking power cable adjunct comprises the steps:
1. select and silicon rubber pressing mold and seamless dilatation mold that product mates;
Evenly coat lubricating grease 2. for product inwall and seamless dilatation mold outer surface;
3. the vertical hydraulic oil cylinder that starts seamless dilator is opened the silicon rubber pressing mold, product is placed in the through hole at silicon rubber center, product to be expanded is through on the guide post of seamless dilatation mold, and closes tight silicon rubber pressing mold;
4. start the horizontal hydraulic pressure oil cylinder, the conical head and the mould pipe that promote mould with horizontal hydraulic jack advance, and product is expanded, until conical head is shifted silicon rubber pressing mold outside onto, need this moment the expansion product to expand fully on the mould pipe of dilatation mold;
5. the vertical hydraulic oil cylinder is motionless, pulls out the conical head of seamless dilatation mold, puts into the support bar that mates with product, and support bar exposes product 1-3cm;
6. the horizontal hydraulic pressure oil cylinder is drawn back, and pulls out the guide post of seamless dilatation mold, and at this moment product is enclosed within on the support bar fully, and the expansion product is complete.
1. mating with product described in the step, the internal diameter and the product that refer to the seamless dilatation mold selected finally equate through the external diameter that expansion need reach, the internal diameter of the mould pipe of the seamless dilatation mold of selecting and the external diameter that product augmentation need reach equate, the external diameter of the guide post of the seamless dilatation mold of selecting is less than the internal diameter of expansion product, and the through hole of the silicon rubber pressing mold of selection and the external diameter of product equate.
5. the support bar in the step expose product 3cm.
6. the set the purpose that support bar exposes product 1-3cm in the step is: make expansion finished product out no longer need to adjust, if support bar is shorter than finished product, the finished product contraction that can deform, if support bar is than long too many of finished product, the waste material, to extract support bar out when using simultaneously, bad location when oversize words are installed product.
Beneficial effect of the present invention: this dilator and expansion method are easy to use, and production efficiency is high, and the breakdown hidden danger of quality of product of having avoided traditional expansible method of steel wire expanding machine to cause has improved product quality.
Description of drawings
Fig. 1 is the structural front view of the present invention when seamless dilatation mold is not installed.
Fig. 2 is the structure side view of the present invention when seamless dilatation mold is not installed.
Fig. 3 is the structural front view of silicon rubber pressing mold.
Fig. 4 is the structure side view of silicon rubber pressing mold.
Fig. 5 is the course of work schematic diagram of silicon rubber pressing mold when opening.
Fig. 6 is the course of work schematic diagram after the silicon rubber pressing mold closes tightly.
Course of work schematic diagram when Fig. 7 is product augmentation.
Wherein, 1 is board, and 2 is the silicon rubber pressing mold, and 3 is the horizontal hydraulic pressure oil cylinder, and 4 is the vertical hydraulic oil cylinder, and 5 is seamless dilatation mold, and 6 is seamless dilatation mold conical head, and 7 is silicon rubber, and 8 is through hole, and 9 is metal shell.
The specific embodiment
Following non-limiting examples is used for explanation the present invention.
Embodiment 1
The present invention is further illustrated below in conjunction with specific embodiments and the drawings.
As shown in the figure, a kind of Traceless expanding machine for cold shrinkable power cable accessory, comprise board 1, motor-driven hydraulic system, be provided with the silicon rubber pressing mold 2 of rectangle at described board, the outside of described silicon rubber pressing mold has metal shell 9, described hydraulic system comprises the horizontal hydraulic pressure oil cylinder 3 of horizontal motion and 2 vertical hydraulic oil cylinders 4 of vertical direction motion, described vertical hydraulic hydraulic oil cylinder driving silicon rubber mould moves at vertical direction, seamless dilatation mold 5 has been threaded on the described horizontal hydraulic pressure oil cylinder, the distance of the described silicon rubber pressing mold of described horizontal hydraulic pressure oil cylinder and seamless dilatation mold and horizontal hydraulic pressure oil cylinder is greater than the length of product and the length sum of seamless dilatation mold conical head 6, the length of described silicon rubber pressing mold is greater than the length of product, the central point of the central point of described horizontal hydraulic cylinder and silicon rubber pressing mold is on a horizontal line, described silicon rubber pressing mold inside is filled with columned silicon rubber 7, described silicon rubber is symmetrical up and down two semicolumns, there is a through hole 8 at described silicon rubber center and is divided into symmetrical up and down two semicircle orifices, and the external diameter of described through hole and product equates.The shore hardness of the silicon rubber of described silicon rubber pressing mold and the hardness of product differ ± 5 degree.
Use above-mentioned seamless dilator cold shrinking power cable adjunct to be carried out the expansion method of seamless expansion, comprise the steps: 1) select and silicon rubber pressing mold and seamless dilatation mold that product mates, described here mates with product, the internal diameter and the product that refer to the seamless dilatation mold selected finally equate through the external diameter that expansion need reach, the internal diameter of the mould pipe of the seamless dilatation mold of selecting and the external diameter that product augmentation need reach equate, the external diameter of the guide post of the seamless dilatation mold of selecting is less than the internal diameter of expansion product, and the through hole of the silicon rubber pressing mold of selection and the external diameter of product equate.2) evenly coat lubricating grease for product inwall and seamless dilatation mold outer surface; 3) the vertical hydraulic oil cylinder that starts seamless dilator is opened the silicon rubber pressing mold, product is placed in the through hole at silicon rubber center, product to be expanded is through on the guide post of seamless dilatation mold, and closes tight silicon rubber pressing mold.4) start the horizontal hydraulic pressure oil cylinder, the conical head and the mould pipe that promote mould with horizontal hydraulic jack advance, and product is expanded, until conical head is shifted silicon rubber pressing mold outside onto, need this moment the expansion product to expand fully on the mould pipe of dilatation mold.5) the vertical hydraulic oil cylinder is motionless, pulls out the conical head of seamless dilatation mold, puts into the support bar that mates with product, and support bar exposes product 1-3cm, preferred 3cm; 6) the horizontal hydraulic pressure oil cylinder is drawn back, and pulls out the guide post of seamless dilatation mold, and at this moment product is enclosed within on the support bar fully, and the expansion product is complete.
The above only is preferred embodiment of the present invention, not in order to limiting the present invention, all any modifications of doing within the spirit and principles in the present invention, is equal to and replaces and improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. Traceless expanding machine for cold shrinkable power cable accessory, comprise board (1), motor-driven hydraulic system, it is characterized in that: be provided with silicon rubber pressing mold (2) at described board, described hydraulic system comprises the horizontal hydraulic pressure oil cylinder (3) of horizontal motion and the vertical hydraulic oil cylinder (4) of two vertical direction motions, described vertical hydraulic hydraulic oil cylinder driving silicon rubber mould moves at vertical direction, dismountable seamless dilatation mold (5) that is connected with on the described horizontal hydraulic pressure oil cylinder, the distance of described silicon rubber pressing mold and horizontal hydraulic pressure oil cylinder is greater than the length of product and the length sum of seamless dilatation mold conical head (6), the length of described silicon rubber pressing mold is greater than the length of product, the central point of the central point of described horizontal hydraulic cylinder and silicon rubber pressing mold is on a horizontal line, described silicon rubber pressing mold inside is filled with columned silicon rubber (7), described silicon rubber is symmetrical up and down two semicolumns, there is a through hole (8) at described silicon rubber center and is divided into symmetrical up and down two semicircle orifices, the external diameter of described through hole and product equates, described silicon rubber pressing mold be shaped as rectangle.
2. Traceless expanding machine for cold shrinkable power cable accessory as claimed in claim 1, it is characterized in that: the outside of described silicon rubber pressing mold has metal shell (9).
3. Traceless expanding machine for cold shrinkable power cable accessory as claimed in claim 1 is characterized in that: the shore hardness of the silicon rubber of described silicon rubber pressing mold and the hardness of product differ ± 5 degree.
4. Traceless expanding machine for cold shrinkable power cable accessory as claimed in claim 1, it is characterized in that: described horizontal hydraulic pressure oil cylinder and seamless dilatation mold are threaded.
5. seamless expansion method of cold shrinking power cable adjunct that right to use requires 1 described seamless dilator is characterized in that:
Comprise the steps:
Silicon rubber pressing mold and the seamless dilatation mold of selection and product coupling;
Evenly coat lubricating grease for product inwall and seamless dilatation mold outer surface;
The vertical hydraulic oil cylinder that starts seamless dilator is opened the silicon rubber pressing mold, product is placed in the through hole at silicon rubber center, product to be expanded is through on the guide post of seamless dilatation mold, and closes tight silicon rubber pressing mold;
Start the horizontal hydraulic pressure oil cylinder, the conical head and the mould pipe that promote mould with horizontal hydraulic jack advance, and product is expanded, until conical head is shifted silicon rubber pressing mold outside onto, need this moment the expansion product to expand fully on the mould pipe of dilatation mold;
The vertical hydraulic oil cylinder is motionless, pulls out the conical head of seamless dilatation mold, puts into the support bar that mates with product, and support bar exposes product 1-3cm;
The horizontal hydraulic pressure oil cylinder is drawn back, and pulls out the guide post of seamless dilatation mold, and at this moment product is enclosed within on the support bar fully, and the expansion product is complete.
6. the seamless expansion method of cold shrinking power cable adjunct as claimed in claim 5, it is characterized in that: mating with product described in (1) step, the external diameter and the product that refer to the seamless dilatation mold selected finally equate through the internal diameter that expansion need reach, the internal diameter of the mould pipe of the seamless dilatation mold of selecting and the external diameter that product augmentation need reach equate, the external diameter of the guide post of the seamless dilatation mold of selecting is less than the internal diameter of expansion product, and the through hole of the silicon rubber pressing mold of selection and the external diameter of product equate.
7. the seamless expansion method of cold shrinking power cable adjunct as claimed in claim 5, it is characterized in that: the support bar in (5) step exposes product 3cm.
Priority Applications (1)
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CN 201110077450 CN102218481B (en) | 2011-03-30 | 2011-03-30 | Cold-shrink cable accessory traceless expanding machine and method |
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CN 201110077450 CN102218481B (en) | 2011-03-30 | 2011-03-30 | Cold-shrink cable accessory traceless expanding machine and method |
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CN102218481A CN102218481A (en) | 2011-10-19 |
CN102218481B true CN102218481B (en) | 2013-02-20 |
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CN 201110077450 Expired - Fee Related CN102218481B (en) | 2011-03-30 | 2011-03-30 | Cold-shrink cable accessory traceless expanding machine and method |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106273400A (en) * | 2016-07-28 | 2017-01-04 | 七星电气股份有限公司 | A kind of extension fixture of cold shrinking power cable adjunct |
CN107042626A (en) * | 2016-11-18 | 2017-08-15 | 安徽伊法拉电气有限公司 | High-tension electricity solenoid steel wire expanding machine |
CN112845833A (en) * | 2020-12-18 | 2021-05-28 | 深圳供电局有限公司 | Expansion device for cable accessories |
CN113319597B (en) * | 2021-06-18 | 2023-03-21 | 苏州天裕塑胶有限公司 | Production equipment and production process of continuous seamless elastic coiled core pipe |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2240944A (en) * | 1990-02-20 | 1991-08-21 | Secr Defence | Enlarging metallic tubes |
CN201537660U (en) * | 2009-08-19 | 2010-08-04 | 保定合力达电缆附件有限公司 | Steel wire expanding machine |
CN202087709U (en) * | 2011-03-30 | 2011-12-28 | 成都森发橡塑有限公司 | Traceless expanding machine for cold shrinkable power cable accessory |
-
2011
- 2011-03-30 CN CN 201110077450 patent/CN102218481B/en not_active Expired - Fee Related
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2240944A (en) * | 1990-02-20 | 1991-08-21 | Secr Defence | Enlarging metallic tubes |
CN201537660U (en) * | 2009-08-19 | 2010-08-04 | 保定合力达电缆附件有限公司 | Steel wire expanding machine |
CN202087709U (en) * | 2011-03-30 | 2011-12-28 | 成都森发橡塑有限公司 | Traceless expanding machine for cold shrinkable power cable accessory |
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Effective date of registration: 20210128 Address after: 226600 Sunzhuang Town, Haian City, Nantong City, Jiangsu Province Patentee after: Nantong yishunpeng Electric Co.,Ltd. Address before: No.468, west section of Industrial Avenue, Xindu District, Chengdu, Sichuan 610500 Patentee before: CHENGDU SEEFAR RUBBER PLASTICS Co.,Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130220 |