CN1022174C - Method for controlling expansion of metal mould and continuous metal casting machine - Google Patents

Method for controlling expansion of metal mould and continuous metal casting machine Download PDF

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Publication number
CN1022174C
CN1022174C CN86102328.5A CN86102328A CN1022174C CN 1022174 C CN1022174 C CN 1022174C CN 86102328 A CN86102328 A CN 86102328A CN 1022174 C CN1022174 C CN 1022174C
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mold
metal
casting machine
nozzle
meniscus
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Expired - Fee Related
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CN86102328.5A
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CN86102328A (en
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卡斯·里·库津斯基
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CASS R KURZINSKI
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CASS R KURZINSKI
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/16Controlling or regulating processes or operations
    • B22D11/22Controlling or regulating processes or operations for cooling cast stock or mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/04Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
    • B22D11/055Cooling the moulds

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Continuous Casting (AREA)

Abstract

The object of the invention is to provide a continuous metal casting machine in which dimensional changes of the mold during the casting operation are measured and regulated to achieve a desired result in the cast metal. The continuous casting machine includes a copper tubular or plate mold into which molten metal is poured for forming a strand of high melting point metal, such as steel. A plurality of spray nozzles are spaced around the mold for directing sprays of coolant fluid against the mold. In accordance with the invention, one or more measuring devices are associated with the mold for measuring changes in dimension of the mold in a direction transverse to the longitudinal axis thereof, and controls are connected with the coolant fluid to adjust the rate of heat extraction effected thereby to thus regulate the extent of dimensional change in the mold as molten metal is being cast therein. The method of monitoring and adjusting the extent of dimensional change in a mold of a continuous casting machine as molten metal is being cast therein is also disclosed.

Description

Method for controlling expansion of metal mould and continuous metal casting machine
The present invention relates to a kind of method and continuous casting of metal machine thereof that metal pattern expands of controlling, especially the sort ofly cool off mould and control the mould expansion in use and the system of contraction with the injection cooling fluid.
In traditional continuous casting machine, molten metal is admitted to mold to be frozen into predetermined shape.When molten metal enters mold, shell and sclerosis have been formed.In many machines, mold is vertical the placement, and when metal tape continued to solidify, it just curved 90 °, also promptly moves as horizontal direction, and it is cut into independently section subsequently.In the occasion of horizontal continuous-casting machine, band is not curved at an angle of 90, just flatly is present in the mold.No matter in the machine of vertical and level, band section of being cut into or predetermined length.
1565.56 ℃ typically of the temperature of the steel of fusing are though that the temperature of some specification also has is low to 1426.66 ℃.In general, be cast steel though most here reference example says, the present invention considers the casting of any metal or alloy, as long as their condensing temperature is above 1426.66 ℃.
The mold of formation steel band is comprising liquid steel and its initial cure is being provided, that is, and and the sclerosis of shell.Band in the curing is drawn at the bottom of mould continuously, and its speed is identical with the liquid steel that adds from the top, and productivity ratio is to become the sufficiently rigid time by shell to determine, this moment, the shell of band contained the heart of liquid steel, came out from mould.The cooling of liquid steel is by a water system cooling water flow to be circulated around mold at present nearly all casting machine.Water enters around the bottom of the densification container of mold, and the direction that moves against liquid steel upwards flows.The current of adverse current are found in and are suitable for transmitting heat in the continuous casting machine.This cooling system comprises that one forms an annular space tightly around the spacer of mold, and cooling water flows therein.
Find in the use directly to touch the deposite metal that is cast and when being heated expansion, it can reduce to be in the annular space of cooling water circulation usefulness between mould and the spacer when mold.This has just reduced heat absorption efficiency, makes the further expanded by heating of mold, therefore further reduces the cooling water inflow of annular space and circulation cooling usefulness.This situation continued goes down, and can cause die wall and spacer inner surface to contact in extreme example eventually.When this contact takes place, can cause the fusing of whole mold, but in anything example, cooling effect is reduced sharply, the debase of band.
In order to want to control and keep the relative position of die wall and spacer, continuous casting machine designer on the spacer inner surface, burn-on sometimes little strut or pin.This way is relatively unsuccessful, yet because expand in the zone of mold between strut, this has further increased the distortion of mold.Moreover this mould distortion can cause the rhombus of band profile to heave and other distortion.If mould expand to surpass 1.9177mm, the stress that produces in mold can surpass the yield strength of mould copper material and cause the permanent deformation of mold, further makes the deterioration of band and damages mold.
Disclose a kind of spraying cooling system in No. the 4th, 494,594, applicant's the United States Patent (USP) that has earlier, it has improved many problems of finding in the said system.Can more effectively cool off mold and its expansion of control than the system of above-mentioned prior art at the spraying cooling system described in this patent.The result is, when using the described spraying cooling system of No. 4,494,594, patent, can obtain high-quality casted steel belt.
Yet, no matter be the spacer design, or applicant's the United States Patent (USP) that has earlier 4,494, the spraying cooling system that has earlier in 594 is not all considered the different expansion area (meniscus of finding in a continuous casting machine, middle part and bottom), and the device that has earlier lack any means with monitor enduringly mold in some zones expansion and regulate cooling rate to maintain within the maximum swelling rate that is predetermined.Because traditional mold cooling system can not be controlled the expansion of mold, force to such an extent that the operator or the researcher of continuous casting machine goes to accept the adverse effect that uncontrollable mold dilatation produces on casting structure, and then and the adverse effect that produces in the technological operation that comes, and the end product quality that obtains thus.
The object of the present invention is to provide a kind of method and metal thereof of controlling the metal mold expansion to make machine continuously, it is cool metal mold and its swell increment of control more effectively.
According to the present invention, a kind of continuous casting machine is provided, one or more parameters of its spraying cooling system are formed and set up keeping required mold profile, and can detect and correct the distortion of mold.
The applicant finds by utilizing certain condition and by improving the condition of work of talking about in the United States Patent (USP) 4,494,594 that other formerly has, the just quality that can correctly control the expansion of mold and then control the band that casts out continuously in the mold.Particularly, the applicant finds that this scope extends to about 63.5mm under the liquid level from the about 63.5mm in meniscus top by regulating cooling fluid carefully towards the zone that is arranged in a scope, and this can control the distortion of mold most effectively.Be used for producing in the continuous casting machine of short ingot, slab ingot and other shapes at great majority, this zone is positioned at roughly 50.8 to 355.6mm place below the mould top.In this meniscus region, should extract about 70% heat of molten metal out so that make molten metal begin to solidify fast and uniformly.The applicant has determined that also maximum mould expansion allowance is along approximately being 1.9177mm perpendicular to the mould y direction, is preferably within 0.0550 inch in the liquid level zone, and this is to fix according to the surface and the lower surface of Cast Strip when casting.It also is tolerable expanding above 1.397mm if at middle part and lower area, because can not cause damage to the Cast Strip.If surpass these maximum tolerances, the Cast Strip is taken place: the face checking of vertical and horizontal; The lower surface cracking on surface following 0.635 to 31.75mm; Rhombus is heaved the profile distortion with other; With excessive depth of chatter mark (from 0.1778 to 2.54mm).In addition, can produce the excessive wear of mold.
In order to go to detect and correct these problems according to the present invention, the applicant the distortion measurement meter near mold outside (cold) surface with expansion of each face in the monitoring casting process.The expansion of any one tested surface of mold is controlled in the selected scope, and this is reached by the heat absorption rate of selectively regulating this face.
In order to obtain the precision control to mold dilatation in casting process, nozzle is being kept following parameters:
A) be chosen to facing to the spray angle of the cooling water nozzle of meniscus region and be no more than 100 °;
B) nozzle exit pressure facing to meniscus region is maintained at more than the gauge pressure 1.055kgf/cm;
C) covering at the jet graphics of meniscus region is designed to like this, and promptly in the unit are of whole jeting surface, the cover graphics between the adjacent nozzle is uniform;
D) water droplet size in meniscus region is maintained at from 475 microns to 1450 microns.
In other zone, the control of expansion is proposed in the United States Patent (USP) that has earlier 4,494,594 according to the applicant.
Owing to there are much more so heats must sucking-off from the meniscus region of molten metal, the vapour barrier that is caused by the injection water vaporization must be penetrated to obtain fast and cooling uniformly by water droplet.When jet angle surpasses 100 °, the power of water droplet is vowed the surface that need cool off perpendicular to mold, towards the edge of jet graphics, can not penetrate the vapour barrier.Equally, when the hydraulic pressure of nozzle was lower than gauge pressure 1.055kgf/cm, water droplet can not penetrate the vapour barrier.Moreover because the size impact injection water of water droplet penetrates the ability of vapour barrier and the speed of heat absorption, the acquisition of best operating condition is when water droplet size is within above-mentioned scope.
Most deformation of foundry goods is to occur in the casting machine mold, owing to the mold differential expansion causes by the inhomogeneous contact between ingot metal and the cold die wall.Because work in the above-mentioned parameter and since in casting to the monitoring of die wall distortion, this obtains required mold dilatation situation with regard to making operator or researcher to utilize to increase or reduce the cooling water inflow that is sprayed onto on the mold.The situation of foundry goods and quality are also therefore controlled.For example, can allow its to expand as the some of needs expansion mold another is partly then shunk, or each expansion of the same degree of controlled making partly of mold.
Utilize the present invention, the operator of casting machine can monitor situation about expanding in the overall process of casting, and reacts by contingent situation in the mold, cooling system is done necessary either large or small adjusting, thereby influence the quality of the band in solidifying.Therefore can accomplish on all continuous casting machines, solidification process to be controlled comprehensively, no matter it is to produce short ingot, big ingot, slab ingot, circle or other shapes.Moreover, because the operator can monitor the expansion of mold, therefore contacting of monitoring band and mold, his contacting of control Cast Strip and mold of having the ability now, the high temperature on the stress of mold and copper mold surface, thereby direct wearing and tearing and/or the damage that advantageously influences mold.Because the damage of mold is because the high temperature of cast metal full out occurs in meniscus region, this ability of monitoring mold dilatation and temperature continuously can allow the operator directly and advantageously influence the pattern of mold wearing and tearing.
In casting during slab ingot, mold is to be abandoned by diagonal angle, copper coin angle to form big cavity between the plate together.Because in most of occasions, flat plate has bigger cross-sectional area relatively, bigger heat must be removed, and copper mold must bear bigger molten iron static pressure.In the mold system of traditional casting slab ingot, the above-mentioned fact need additionally add back-up system on the back of the body (cold) surface of copper coin.This mechanism that needs to support also can be run into when casting littler (short ingot and/or big ingot) section.Use the present invention, just can make designer and operator significantly reduce back-up system and in mold, cancelling second back-up system under most of occasions simultaneously.
Further purpose of the present invention, performance and advantage be by can be clearer after the detailed description with reference to the accompanying drawings, below among the figure identical part in addition with identical symbol, wherein:
Fig. 1 is the part view that vertical vertical cross section of the mold of metal system and spacer is arranged earlier;
Fig. 2 is the cross-sectional view that installs among Fig. 1;
Fig. 3 is the view similar in appearance to Fig. 1, roughly demonstrates the expansion effect of mold with respect to the cooling fluid space;
Fig. 4 is the view similar in appearance to Fig. 2, shows the expansion of the mold described in Fig. 3;
Fig. 5 is the view similar in appearance to Fig. 2, expresses another form of prior art system, and strut wherein is used for attempting to control the expansion of mold copper material, and such form is reducing of the cooling fluid space of causing in order to alleviate mold dilatation;
Fig. 6 is the view similar in appearance to Fig. 4, expresses the system of Fig. 5, shows the increase of having used mold distortion behind the strut;
Fig. 7 is the injection cooling frame vertical sectional drawing partly that is used for continuous casting machine of the present invention;
Fig. 8 is the cross-sectional view of Fig. 7 system;
Fig. 9 is the amplification sketch of the nozzle of a part of mold and a pair of vicinity, shows contiguous covering of spraying, and sprays covering substantially uniformly to obtain injected surface unit area;
Figure 10 is the skeleton diagram in a mold cross section, and wherein each of mold expansion partly is by controlled according to method of the present invention;
Figure 11 is the cross-sectional view of a slab ingot mould, shows that copper coin is joined together to form the situation of mold;
Figure 12 is the view similar with Figure 11, shows the back-up system of mould among Figure 11;
Figure 13 is the view similar with Figure 11, and the slab ingot template of drawing simply is subjected to temperature and molten iron pressure and the distortion that causes.
See earlier Fig. 1 to Fig. 6 and Figure 11 to Figure 12, be denoted as 10 and 10 prior art system general homology '.In Fig. 6, mould 11 extends in spacer 12 with one heart at Fig. 1, and between forms annular space 13, so that cooling water is by the arrow A circulation.As shown in Fig. 3 Fig. 4, when the stream heating of deposite metal that mold is passed into, it just expands thereby the size of annular space 13 is reduced, thereby has changed the amount of whipping the mould surface cooling water and speed and influence the conduction of heat.
In Fig. 5 and 6, a kind of device is shown in 14, and it is to be used for planning to overcome the problem that shows among Fig. 3 and Fig. 4.In this prior art device, pin or strut 15 are arranged in the outer surface that heads on mold.Yet as shown in Figure 6, this system can not prevent the mold distortion, and in fact, strut plays a part further increase mold distortion.
At Figure 11 to slab ingot mould 10 shown in Figure 13 ' by polylith plate 16 usefulness screw bolts together to form slab ingot die cavity 17.Back-up system 18 usefulness screw bolts are on the copper coin of mold both sides, as shown in figure 12.In Figure 13, cancelled back-up system, and the expansion of adopting injection water to come control panel.For example, can make the cooling water of big flow act on the mould zone line, and affact on the edge than the cooling water of low discharge.
The present invention in Fig. 7, with label 20 total represent continuous casting machine, it comprises framework 21, and a copper mold 22 is housed in framework, central opening 23 registrations on the top board 24 of top and framework.This copper mold has the arrival end of an opening and the port of export of an opening.In typical structure, framework 21 can be made with the A-36 steel, and the mould pipe can be made with the copper of the DHP trade mark.Fusing molten steel bundle 25 is injected in the mold with one and freezing rate and the suitable speed of speed of extracting, make meniscus 25a be in the mold upper area, promptly be in below the mould top in the scope from about 50.8mm to 355.6mm.The bottom of mold does not have to be connected with the base plate 26 of framework, just go up in the top simply and hang, and the lower end does not contact with base plate 26.Opening 27 alignment of mold bottom and base plate 26.Made-up belt is drawn out from opening 27.
The present invention is not the mode that adopts the annular space of spacer shown in Fig. 1 to 6 and cooling liquid, but uses a plurality of playpipes of placing at interval around mold 28, on each pipe 28 a plurality of nozzles 29 is housed, and forms water spray 30.Supply water for playpipe and nozzle with feed pipe 31.Nozzle with respect to the mutual interval of mold and nozzle basically with patent application people United States Patent (USP) 4,494,594 in early days in proposed identical.In addition, jet size, water flow velocity and water (nozzle) pressure all the above-mentioned patent of fundamental sum proposed identical.Yet, as noted earlier, do not make jet angle cross 100 °, spraying the selection of covered portion wants suitably, it is uniform making the effective projected area on the whole injected zone, it is in 475 to 1450 microns the scope that the droplet size of jet particle is maintained at about, and the expansion of mold is limited in being to the maximum 1.9177mm per unit area (in the meniscus district preferably 1.397mm), and water pressure must not be less than gauge pressure 1.055kgf/cm.
About spraying topped problem, please refer to Fig. 9, it has represented the topped situation of injection according to the present invention.The applicant observes about 80% of the total water current amount that flows out from nozzle and produces and surpass effective footprint of 50% approximately, and here that expression is center C, and it is positioned within the whole jet graphics O that nozzle 29 produced with one heart.Like this, during with respect to the adjusting of mold, consider maximum spout firing angle and hydraulic pressure, make the central area C of adjacent two showers just in time be close to mutually at the mutual adjusting of carrying out nozzle and nozzle 29.
According to the present invention, there are one or more deformation measurement instruments 32 and mold to join together, in order in casting process, to measure the expansion of mold and the degree of contraction.As Fig. 7, shown in 8 and 9, these measuring instruments comprise a slender arm 33, stretch near the mould surface, and its end is stretched out a probe 34 and contacted with mould surface.Indicator 35 is connected with probe, the displacement of popping one's head in indication, thus also indicate displacement with the mould surface that contacts of popping one's head in.The installation site of indicator preferably makes the operator of casting machine see easily, perhaps is connected on the computer with automatic control and adjusting.When needing, also can use the offset measurement instrument of other type.The operator just can determine the degree that the distortion of mold is promptly expanded by sight indicator.Just as noted earlier, deflection is maintained at about below the 1.9177mm is very important, preferably is maintained at about below the 1.397mm in meniscus region.For the expansion that makes mold remains in this limit, the flow that flows to the cooling fluid of mold will be controlled.This control can be finished with several different methods, comprises use traffic controller 36, according to indicator (among Fig. 7 with chain-dotted line represent 37) reading read comes manual manipulation or handles automatically.In addition, playpipe 28 can manufacture a lot of segmentation 28a, 28b, etc., a plurality of nozzles 29 are housed on every section, the feed pipe 31a of himself is arranged on every section, 31b etc., and respectively by controller 36a, 36b etc. (representing with chain-dotted line in Fig. 7) control.
The allocation position of nozzle also can make cooling fluid directly facing to mould surface, shown in the chain-dotted line among Fig. 8 38.
Operating condition is remained in the above-mentioned parameter, and in casting process, measure and control the expansion and the amount of contraction of mold, just can accurately control the deformation extent of respective face A, B, C and D.The quality of casting band correspondingly can be controlled, do not have defective noted before when checking and accepting.This defective is accompanied by thereafter the casting made-up belt is added the loss due to spoiled work that causes man-hour, has also caused because substandard products are delivered goods to the damages of the caused metallurgical aspect of using of user.
Although the present invention is described with reference to specific embodiment, much less these embodiments only are to narrate for the application to basic principle of the present invention.Do not leaving in the spirit and scope of the present invention, can make a lot of modification, and can design other various devices.

Claims (4)

1, a kind of method of in continuous casting machine, controlling mold dilatation, this continuous casting machine has a mold, motlten metal is injected in the mould, the metal tape that solidifies then is drawn out from mold, in casting machine, cooling fluid is guided into mold, with cooling mold and metal wherein, make metal freezing, it is characterized in that this method may further comprise the steps:
A. a plurality of jet pipes and nozzle are disposed at the different breathing spaces of mold respectively around mold, promptly extend to meniscus district and mesozone and the lower region of about 63.5mm under the liquid level from the about 63.5mm in meniscus top, the jet angle that wherein faces toward the spray bundle in meniscus district is no more than 100 °, the size of spray bundle water droplet arrives in about 1450 microns scope at about 475 microns, and the expulsion pressure at nozzle place is not less than gauge pressure 1.055kgf/cm 2Thereby the spray bundle of adjacent nozzle ejection is fully topped, makes by the injection of the surperficial upward per unit area of spray topped even substantially;
B. measure the deflection of mold in variant breathing space described in the casting process;
C. control the cooling fluid of described meniscus district and mesozone and lower region respectively according to the deflection that records, making along the mold dilatation allowance perpendicular to the mold y direction is within the 1.92mm in the meniscus district, and in this district about 70% heat of deposite metal is extracted out.
2, method as claimed in claim 1 is characterized in that control device is manual and the deflection proportionately of observed mold when measuring with measurement mechanism.
3, method as claimed in claim 1 is characterized in that control device is automated, and the flow of cooling fluid is regulated in the distortion of the mold that measures when measuring according to measurement mechanism.
4, a kind of continuous casting machine of deposite metal, it comprises:
A framework,
A mold that is contained in the framework, the entrance point of an opening and the port of export of an opening are arranged, the deposite metal is injected from entrance point, the cast metal band that solidifies then is drawn out from openend, cooling water is guided into the water injector of mould surface, be configured in around the mold, water smoke is sprayed to mold heat is extracted out from mold and the metal cast in mold, impel metal freezing
It is characterized in that:
The above-mentioned water injector that cooling water is guided into mould surface is allocated in the different breathing spaces of mold, promptly from the meniscus top approximately 63.5mm extend to meniscus district and middle region and the lower region of about 63.5mm under the liquid level,
Water injector comprises a plurality of nozzles, nozzle each other and nozzle want suitably with respect to the interval of mold, make injected district can obtain the basic covered portion that sprays uniformly, to make facing to the manufacturing of meniscus district nozzle and to be no more than 100 ° from the jet angle of the water of its ejection, the size of spraying water droplet arrives in about 1450 microns scope at about 457 microns, and the expulsion pressure at nozzle place is not less than gauge pressure 1.055kgf/cm 2,
A plurality of cooling water control devices are controlled the cooling water flow that described each one or two cooling water is guided the device of mould surface into respectively,
With the mold compounding practice with the described meniscus district of measuring mold when heated metal passes through mold and the distortion of middle region and lower region, so that regulate the contact deformation measuring device of each cooling water control device respectively, this deformation measuring device comprises probe, the outer surface of contact mold is to measure mold perpendicular to expansion on the y direction and contraction.
CN86102328.5A 1985-04-03 1986-04-03 Method for controlling expansion of metal mould and continuous metal casting machine Expired - Fee Related CN1022174C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
USPCT/US85/0562 1985-04-03
US85/00562 1985-04-03
PCT/US1985/000562 WO1986005724A1 (en) 1985-04-03 1985-04-03 Continuous steel casting machine and method

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CN86102328A CN86102328A (en) 1986-10-22
CN1022174C true CN1022174C (en) 1993-09-22

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EP (1) EP0216764A1 (en)
JP (1) JPS62502389A (en)
CN (1) CN1022174C (en)
CA (1) CA1270364A (en)
ES (1) ES8701552A1 (en)
IT (1) IT1204234B (en)
WO (1) WO1986005724A1 (en)

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US10722824B2 (en) 2016-10-18 2020-07-28 Ecolab Usa Inc. Device to separate water and solids of spray water in a continuous caster, and method to monitor and control corrosion background
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CN111761035B (en) * 2019-03-31 2022-02-22 上海梅山钢铁股份有限公司 Device for detecting lateral deformation fault of continuous casting machine guide seat and diagnosis method
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CA1270364A (en) 1990-06-19
IT1204234B (en) 1989-03-01
WO1986005724A1 (en) 1986-10-09
JPS62502389A (en) 1987-09-17
CN86102328A (en) 1986-10-22
ES8701552A1 (en) 1986-12-01
EP0216764A1 (en) 1987-04-08
IT8683341A0 (en) 1986-04-03
ES553710A0 (en) 1986-12-01

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