CN102213643A - Wind power wheel gear box type testing commissioning connection device - Google Patents
Wind power wheel gear box type testing commissioning connection device Download PDFInfo
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- CN102213643A CN102213643A CN 201110055067 CN201110055067A CN102213643A CN 102213643 A CN102213643 A CN 102213643A CN 201110055067 CN201110055067 CN 201110055067 CN 201110055067 A CN201110055067 A CN 201110055067A CN 102213643 A CN102213643 A CN 102213643A
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Abstract
The invention discloses a wind power wheel gear box type testing commissioning connection device which comprises a first connection shaft of an output shaft of an interference plug-and-socket accompany try gearbox constituted by a locking plate and a second connection shaft of a low speed shaft of an interference plug-and-socket primary try gear box, wherein the first connection shaft, the transmission shaft and the second connection shaft are coaxially installed, an axial clearance is maintained between adjacent shafts, and four spline vice connections are respectively constituted by a first spline sleeve and a second spline sleeve; and the transmission shaft is supported by a supporting seat and supported by a pair of bearings which are installed symmetrically in a bearing seat and positioned along the inside and outside sleeve axial direction. The device provided by the invention has the advantages that the low speed shafts of two gear boxes have capability of compensating radial and angular error of centralization; the axial clearance between the shafts ensures the adjustment to be convenient, the capability of compensating an axial error is achieved; and the radial force and shaft force of the effectively reduces can be effectively reduced, and a vibration damping effect is achieved; the connection is safe and reliable; and the transmission efficiency is more than 99.5%; the transmission torque is large and can satisfy various working condition tests.
Description
Technical field
The present invention relates to the test run equipment of a kind of wind-powered electricity generation stand type approval test, relate in particular to a kind of test run coupling arrangement of wind-powered electricity generation gear case pattern test.
Background technology
Wind-powered electricity generation is the abbreviation of aerogenerator, before dispatching from the factory, must do the stand type approval test, test unit comprises and is accompanied formations such as examination gear case C (reductor), test run coupling arrangement D, main examination gear case E (gearbox), generator F and shaft coupling B by 1 motor A, 1 as shown in Figure 1.Wherein gearbox and generator are as the load of reductor, by the direct motor drive reductor, the low speed output of reductor is as the input of gearbox, the output speed of reductor must satisfy the input requirement of wind power generation speed increasing box, drive gearbox by the test run coupling arrangement, the output of gearbox is as the input of generator, and input speed must satisfy the input requirement of generator, make generator work, thereby realize generating.Need and accompany the slow-speed shaft of examination gear case to link with main examination gear case during test, realize the moment of torsion transmission.Prior art is by connections such as flanges, bolt, and the defective of existence has: 1. radially can't compensate with the angle alignment error between the slow-speed shaft of two gear casees; 2. the compensation ability that does not have axial alignment error between coupling shaft and the transmission shaft; 3. act on gear case slow-speed shaft shaft extension add radial force and axial force is big, easily cause vibration, cause accompanying the main examination of examination gear case operational situation influence gear case; 4. be not easy to the disengaging transmission between the coupling shaft, connecting unlike flange to increase clutch operation element amount and time; 5. must consider attachment bolt intensity and pretightning force, consider the possibility that repeatedly dismounting was lost efficacy, lack safe reliability.
Summary of the invention
Goal of the invention of the present invention be to overcome the defective of prior art and provide a kind of have between two gear case slow-speed shafts radially and the compensation of angle alignment error, coupling shaft and transmission shafts to the compensation of alignment error, avoid causing vibration, be convenient to disengaging transmission between the coupling shaft and safe and reliable wind-powered electricity generation gear case pattern test test run coupling arrangement.
Purpose of the present invention is achieved through the following technical solutions:
A kind of wind-powered electricity generation gear case pattern test test run coupling arrangement, this test run coupling arrangement one end connects accompanies the examination gear case, and the other end connects main examination gear case, it is characterized in that:
Described test run coupling arrangement comprises that an end connects first coupling shaft of accompanying the examination gearbox output shaft with locking plate interference grafting, and the other end of this first coupling shaft connects with two spline pairs of first spline housing formation that adjacent coaxial mounted transmission shaft is set with slip jointly;
The other end of described transmission shaft connects with two spline pairs of second spline housing formation that adjacent coaxial mounted second coupling shaft is set with slip jointly; The other end of this second coupling shaft is pegged graft with the locking plate interference and is connected main examination gear case slow-speed shaft;
Described transmission shaft is supported and is bearing in by supporting seat in the bearing of a pair of symmetry installation in the bearing seat, makes axial location by inner and outer sleeves between the pair of bearings;
Be provided with end play between described coaxial mounted first coupling shaft and transmission shaft, transmission shaft and second coupling shaft;
The both sides of described first spline housing, bearing seat and second spline housing all are fixed with side plate and make axial limiting.
The end play of described first coupling shaft and adjacent transmission shaft, transmission shaft and adjacent second coupling shaft is 10～30mm.
Described first spline housing, bearing seat and second spline housing are provided with lubrication hole.
Be provided with the screw rod of clutch guiding between the described first spline housing side plate and bearing seat one side side plate, bearing seat opposite side side plate and the second spline housing side plate.
2～4 of described screw rod circumference uniform distributions.
Compared with prior art, test run coupling arrangement of the present invention is used to connect two gear case slow-speed shafts, form four spline pairs and connect, because all there is backlash in each spline pair, to radially having certain compensation ability between two gear case slow-speed shafts with the angle error of centralization; End play between coupling shaft and the transmission shaft makes axially easy to adjust, has the compensation ability of very big axial alignment error; Can effectively reduce act on gear case slow-speed shaft shaft extension add radial force and axial force, have certain damping effect, reduce and accompany of the influence of examination gear case operational situation main examination gear case; This device has designed screw rod, removes during test run, plays the clutch guide effect during dismounting, reduces the operation element amount and the time of clutch; Adopt spline pair to connect easy accessibility, do not need the picture flange connect centering axial location again, attachment bolt then, thereby minimizing test run setup time; Do not need also to consider bolt strength, pretightning force size, avoid repeatedly dismounting wearing and tearing and lost efficacy that connect safe and reliablely, this device transmission process power attenuation is little, transmission efficiency reaches more than 99.5%, and driving torque is big, can satisfy the various operating modes of testing table.
Description of drawings
Fig. 1 is a wind-powered electricity generation type approval test stand layout.
Fig. 2 is a structural representation of the present invention.
Embodiment
Below in conjunction with accompanying drawing the embodiment of the invention is remake and to specify.
Referring to Fig. 1～Fig. 2, the type approval test of aerogenerator is the moment of torsion output test to motor A and generator F, try gear case E (gearbox) in motor terminal and the supporting respectively setting of generator end by accompany examination gear case C (reductor) and the master that shaft coupling B connects, and connect the slow-speed shaft of two gear casees by test run coupling arrangement D, thereby whether the test input speed satisfies the input requirement of generator, make generator work, thereby realize generating.
This test run coupling arrangement D includes coaxial mounted first coupling shaft 3, transmission shaft 7 and second coupling shaft 9, one end of first coupling shaft 3 with accompany examination gearbox output shaft 1 (slow-speed shaft) grafting interference fit joint, both form the interference structure by locking plate 2, described locking plate 2 is made up of the part that two cone match link, this locking plate is an outsourcing piece, brand is Stuwe, and model is HYD22, is applicable to the gear case slow-speed shaft part that wall thickness is thin.The other end of first coupling shaft 3 and transmission shaft 7 one ends are the male splines structure, and first spline housing 4 is the female spline structure, are sleeved on above-mentioned first coupling shaft and the transmission shaft, constitute two spline pair engagements, and this spline is involute spline (as follows).
Described transmission shaft 7 supports with supporting seat 12, and supporting seat is fixed on the stand, supporting seat coupling spindle bearing 6, and cardan-shaft suspension a pair of symmetrically arranged in bearing seat done by inner and outer sleeves can bear bi-directional axial power in the taper roll bearing 11 of axial location.
One end of the other end of transmission shaft 7 and second coupling shaft 9 is similarly the male splines structure, constitutes two spline pair engagements with second spline housing 8.The burst at the seams backlash of spline of Zhejiang makes and radially has certain compensation ability with the angle error of centralization between two gear case slow-speed shafts.
The other end of second coupling shaft 9 is pegged graft with main examination gear case slow-speed shaft 10, and the locking plate 2 by outsourcing forms interference fit joint equally.
Be provided with end play between described coaxial mounted first coupling shaft 3, transmission shaft 7 and second coupling shaft 9, end play is preferred version with 20mm, is convenient to the convenient compensation of adjusting axial alignment error.
Simultaneously on first spline housing 4, bearing seat 6 and second spline housing 8, be equipped with lubrication hole 13, and all be fixed with side plate in both sides separately and make axial limiting.Being provided with the screw rod 5 of circumference uniform distribution between the first spline housing side plate and bearing seat side plate, bearing seat opposite side side plate and the second spline housing side plate, is preferred version with 2.The axial slip of spline housing is convenient in the setting of screw rod 5, make gear case when dismounting is keeped in repair, play the clutch guide effect, for example first spline housing in Fig. 2 left side can be along screw rod to close bearing seat direction slippage behind the attachment screw of removing the left side, that throws off that first coupling shaft connects accompanies the examination gear case, the screw-rod structure on Fig. 2 right side is identical with function, repeats no more.But this screw rod 5 must be removed when test run.
Transmission of power of the present invention is exactly by the motor output speed, make the output shaft output slow-speed of revolution of accompanying the examination gear case through shaft coupling, make the slow-speed shaft of main examination gear case obtain the slow-speed of revolution through first coupling shaft, transmission shaft and second coupling shaft again, at last the generator that is connected by shaft coupling is obtaining under the prerequisite that input speed requires, carry out the moment of torsion transmission, drive generator work.The present invention's first spline housing is identical with the second spline housing structure, one-piece construction symmetry, simple, and constituent part is few.
The present invention not only can be used for the test of wind-powered electricity generation gear case pattern, by changing the syndeton scheme of two ends coupling shaft and gear case, also can be used for other type approval test occasion, is particularly useful for the load test of bulk article.
Claims (5)
1. a wind-powered electricity generation gear case pattern is tested the test run coupling arrangement, and this test run coupling arrangement (D) end connects accompanies examination gear case (C), the other end to connect the main gear case (E) that tries, and it is characterized in that:
Described test run coupling arrangement (D) comprises that an end connects first coupling shaft (3) of accompanying examination gearbox output shaft (1) with locking plate (2) interference grafting, and the other end of this first coupling shaft (3) connects with two spline pairs of first spline housing (4) formation that adjacent coaxial mounted transmission shaft (7) is set with slip jointly;
The other end of described transmission shaft (7) connects with two spline pairs of second spline housing (8) formation that adjacent coaxial mounted second coupling shaft (9) is set with slip jointly; The other end of this second coupling shaft (9) is pegged graft with locking plate (2) interference and is connected main examination gear case slow-speed shaft (10);
Described transmission shaft (7) supports and is bearing in the bearing (11) of a pair of symmetry installation in the bearing seat (6) by supporting seat (12), makes axial location by inner and outer sleeves between the pair of bearings;
Be provided with end play between described coaxial mounted first coupling shaft (3) and transmission shaft (7), transmission shaft (7) and second coupling shaft (9);
The both sides of described first spline housing (4), bearing seat (6) and second spline housing (8) all are fixed with side plate and make axial limiting.
2. wind-powered electricity generation gear case pattern according to claim 1 test test run coupling arrangement is characterized in that described first coupling shaft (3) and adjacent transmission shaft (7), transmission shaft (7) and the end play of adjacent second coupling shaft (9) are 10～30mm.
3. wind-powered electricity generation gear case pattern test test run coupling arrangement according to claim 1 is characterized in that described first spline housing (4), bearing seat (6) and second spline housing (8) are provided with lubrication hole (13).
4. according to claim 1 or 2 or 3 described wind-powered electricity generation gear case pattern test test run coupling arrangements, it is characterized in that being provided with between described first spline housing (4) side plate and bearing seat (6) one side side plates, bearing seat (6) opposite side side plate and second spline housing (8) side plate screw rod (5) of clutch guiding.
5. wind-powered electricity generation gear case pattern test test run coupling arrangement according to claim 4 is characterized in that 2～4 of described screw rod (5) circumference uniform distributions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100550671A CN102213643B (en) | 2011-03-03 | 2011-03-03 | Wind power wheel gear box type testing commissioning connection device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100550671A CN102213643B (en) | 2011-03-03 | 2011-03-03 | Wind power wheel gear box type testing commissioning connection device |
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| CN102213643A true CN102213643A (en) | 2011-10-12 |
| CN102213643B CN102213643B (en) | 2012-11-21 |
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| CN2011100550671A Active CN102213643B (en) | 2011-03-03 | 2011-03-03 | Wind power wheel gear box type testing commissioning connection device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103352449A (en) * | 2013-07-12 | 2013-10-16 | 陈文重 | Steel dam gate bottom shaft connecting mechanism |
| CN103671845A (en) * | 2012-09-18 | 2014-03-26 | 北京南口轨道交通机械有限责任公司 | Wind power gear box test bench connecting device and wind power gear box test bench |
| CN114151451A (en) * | 2021-11-22 | 2022-03-08 | 中南大学 | Gear vibration reduction structure and gear vibration reduction test equipment |
| CN116292658A (en) * | 2023-05-22 | 2023-06-23 | 哈尔滨船舶锅炉涡轮机研究所(中国船舶集团有限公司第七0三研究所) | Connecting device for test box and accompanying test box for planetary back-to-back test |
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| JPH0611416A (en) * | 1993-02-02 | 1994-01-21 | Mitsubishi Motors Corp | Engine trial operation device |
| CN201078748Y (en) * | 2007-05-11 | 2008-06-25 | 李延平 | Dynamic state load test device of overrun clutch |
| CN101246082A (en) * | 2008-02-29 | 2008-08-20 | 西安交通大学 | Multi-fault coupling gear box simulated experiment bench |
-
2011
- 2011-03-03 CN CN2011100550671A patent/CN102213643B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0611416A (en) * | 1993-02-02 | 1994-01-21 | Mitsubishi Motors Corp | Engine trial operation device |
| CN201078748Y (en) * | 2007-05-11 | 2008-06-25 | 李延平 | Dynamic state load test device of overrun clutch |
| CN101246082A (en) * | 2008-02-29 | 2008-08-20 | 西安交通大学 | Multi-fault coupling gear box simulated experiment bench |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103671845A (en) * | 2012-09-18 | 2014-03-26 | 北京南口轨道交通机械有限责任公司 | Wind power gear box test bench connecting device and wind power gear box test bench |
| CN103352449A (en) * | 2013-07-12 | 2013-10-16 | 陈文重 | Steel dam gate bottom shaft connecting mechanism |
| CN114151451A (en) * | 2021-11-22 | 2022-03-08 | 中南大学 | Gear vibration reduction structure and gear vibration reduction test equipment |
| CN116292658A (en) * | 2023-05-22 | 2023-06-23 | 哈尔滨船舶锅炉涡轮机研究所(中国船舶集团有限公司第七0三研究所) | Connecting device for test box and accompanying test box for planetary back-to-back test |
| CN116292658B (en) * | 2023-05-22 | 2023-09-08 | 哈尔滨船舶锅炉涡轮机研究所(中国船舶集团有限公司第七0三研究所) | Connecting device for test box and accompanying test box for planetary back-to-back test |
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| Publication number | Publication date |
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| CN102213643B (en) | 2012-11-21 |
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