CN102213626A - Temperature measurement gun for determining surface temperature of furnace tube - Google Patents

Temperature measurement gun for determining surface temperature of furnace tube Download PDF

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Publication number
CN102213626A
CN102213626A CN2010101399542A CN201010139954A CN102213626A CN 102213626 A CN102213626 A CN 102213626A CN 2010101399542 A CN2010101399542 A CN 2010101399542A CN 201010139954 A CN201010139954 A CN 201010139954A CN 102213626 A CN102213626 A CN 102213626A
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CN
China
Prior art keywords
temperature
measuring
gun
boiler tube
tube
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Pending
Application number
CN2010101399542A
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Chinese (zh)
Inventor
王德瑞
杨利然
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China Petrochemical Corp
Sinopec Luoyang Guangzhou Engineering Co Ltd
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Sinopec Luoyang Petrochemical Engineering Corp
China Petrochemical Corp
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Application filed by Sinopec Luoyang Petrochemical Engineering Corp, China Petrochemical Corp filed Critical Sinopec Luoyang Petrochemical Engineering Corp
Priority to CN2010101399542A priority Critical patent/CN102213626A/en
Publication of CN102213626A publication Critical patent/CN102213626A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a temperature measurement gun for determining the surface temperature of a furnace tube, and the temperature measurement gun can be used for solving the inaccurate problem of circumferential multipoint temperature measurement of the surface of the furnace tube, mainly comprises a front temperature measurement area (1), a gun arm (2) and a tail temperature display (3), and is characterized in that the front temperature measurement area (1) contains at least two temperature measuring probes. By utilizing the temperature measurement gun provided by the invention, the temperature at any point of the surface of the furnace tube can be measured; and the temperature measurement gun is suitable for wall temperature measurement of a reformer furnace tube and a tube type heating furnace tube in devices for ammonia synthesis, oil refining, petroleum chemical industry and natural gas chemical industry.

Description

A kind of temperature-measuring gun of measuring tube skin temperature
Technical field
The invention belongs to the stove field of the progressive heating of stationary furnace, relate to heating furnace tube pipe surface temperature measuring equipment, a kind of especially temperature-measuring gun of measuring tube skin temperature.
Background technology
Heating furnace is the equipment with material or workpiece heating.By the thermal source division fuel heating furnace, resistance-heated furnace, induction heater, microwave oven etc. are arranged.Application spreads all over many industry fields such as oil, chemical industry, metallurgy, machinery, thermal treatment, surface treatment, building materials, electronics, material, light industry, daily use chemicals, pharmacy.
With the hydro carbons is raw material, adopts steam reforming to produce synthetic raw gas and hydrogen, has crucial status in industry such as synthetic ammonia, oil refining, petrochemical complex, gas chemical industry, metallurgy.Reburner is the key equipment of hydrocarbon steam conversion technological process, and the reformer tube of reburner is the key equipment of reburner.These boiler tube maximum tube wall temperatures are all more than 800 ℃, and service condition is very harsh, and misoperation is very easy to cause damage.
Overheated and the thermal stress of boiler tube is the principal element that converting furnace damages, edit by Qian Jialin, Sinopec publishing house, the 432nd page of introduction of " tubular heater " second edition of publishing in August, 2007: 1/10th when converting furnace is 900 ℃ the serviceable life in the time of 970 ℃.Therefore, for preventing the boiler tube over temperature and heat, the long-life safe operation of assurance device is very important to real-time monitoring of tube skin temperature.
Chen Yanze, Chou Xingqi, Yang Xiangping, in the petrochemical equipment technology, 2000,29 (5) exercise questions of delivering are the article introduction of " temperature distributing disproportionation is even to crooking of the tubes deformation effect ": certain refinery tipburn hydrogen manufacturing conversion furnace, boiler tube in service bends, and is serious near the crooking of the tubes of furnace wall, about 6 ° of up, the flexural deformation of boiler tube might cause boiler tube to break, thereby causes major accident to take place.By the temperature field of SECTION TUBE FOR HYDROGEN MANNU-FACTURING FURNACE radiation chamber is distributed, furnace tube temperature distributes and the calculating of boiler tube thermal stress etc., reach a conclusion after analyzing: circumferentially temperature distributing disproportionation is even on the boiler tube surface is the main cause of crooking of the tubes distortion.
So far, because lack reliably, furnace wall temperature field measurement Method and kit for fast, in the actual production process of reburner, also can't accurately measure circumferentially multi-point temp of boiler tube surface, even measure the local temperature on boiler tube surface certain a bit, accurately measure also very difficult.At present, the boiler tube pipe surface temperature is measured the main infrared method that adopts: infrared temperature-measuring gun and thermal infrared imager.
But the measuring error of infrared method is very big, usually exceeds much than actual temperature.Li Jihong, Zhong Jisheng, at the petrochemical complex Journal of Chinese Universities, 1995,8 (2) " with Infrared Physics method on-line monitoring high temperature furnace pipe surface temperature field " article introductions of delivering: in the environment of high-temperature flue gas and flame, utilize infrared method to measure the Temperature Distribution of body surface, it is a problem that difficulty is very big, in fact, the infrared emanation on certain root boiler tube surface is subjected to the radical of boiler tube on every side and distribution, from the influence of the factors such as position of flame and furnace wall, and in infrared computation model and reckon without the effect of above factor, this is the main cause that causes error.On the other hand, the high-temperature region of boiler tube is all near central axis on the thermography, be not that boiler tube both sides temperature is low, because the heat radiation of object all is perpendicular to the surface to extraradial, to boiler tube, the strongest in the face of near the heat radiation the central axis of boiler tube, disalignment is many more, the heat radiation that instrument is accepted is few more, and this also is the reason that causes measuring error.In addition, the setting of boiler tube emissivity also will cause certain error.
Zhao Weili, at big nitrogenous fertilizer, 2005,28 (1) " application of infrared thermal imaging technique in one-stage converter " article introductions of delivering: the boiler tube and the stove outer wall of tower southwest Zepu large chemical fertilizer factory one-stage converter carry out infrared periodic monitoring.According to the temperature data that infrared monitoring provides, measure the development trend of furnace wall temperature; At detecting the problem of finding, timely adjusting process index.Network address: Http:// www.pmec.net/bencandy-58-5611-1.htmThe network document of delivering " infrared diagnosis technology is in the application of petrochemical industry " is introduced: the one-stage converter of certain chemical fertilizer factory has 180 boiler tubes, temperature distributing disproportionation, and the part boiler tube is overheated.Utilize infrared thermometer to carry out the furnace tube temperature test, observe from the flame-observing hole of each layer platform, IR image display boiler tube maximum temperature reaches 1023 ℃ as a result, calculates that the boiler tube maximum temperature is 998 ℃ behind the eliminating disturbing factor.This shows that the infrared measurement of temperature result is inaccurate, just credible after needing to proofread and correct, but how many corrected values is, depends reckoning alone and can't stand.
At present, adopt the contact temperature-measuring instrument to compare both at home and abroad usually, to determine infrared method measuring error corrected value with measuring the testee temperature.But also do not have the special-purpose temperature measurer of converting furnace at present, the similar contact temperature-measuring of other industry mostly is straight-bar type single-point thermometric greatly, can only measure the testee front face surface, and energy measurement backside surface not more can not the multimetering front, the back side, side.Disclose a kind of temperature-measuring gun that can change thermocouple head continuously automatically as Chinese patent ZL03210083.3, be used to solve the artificial problem of changing of prior art temperature-measuring gun thermocouple head.Chinese patent ZL93228664.X discloses the fast high-temperature sensing rifle, solve in the prior art the radially problem of thermometric difficulty, Chinese patent ZL91201692.2 discloses metallic ceramics thermopair combined type quick temperature measurement rifle, solve thermometric end and cold junction heat-insulating problem in the prior art, but do not disclose any place in the prior art and measure circumferential any point method of temperature of boiler tube and equipment, multi-point temp how correctly to measure the boiler tube surface is this area problem demanding prompt solution.
Summary of the invention
The temperature-measuring gun that the purpose of this invention is to provide a kind of new mensuration tube skin temperature to solve the circumferentially problem be not difficult of multipoint temperature measuring of boiler tube surface, also provides reduced temperature for the infrared method measurement simultaneously.
A kind of temperature-measuring gun of measuring tube skin temperature of the present invention, can measure the surface temperature in each orientation, boiler tube surface, as: the tube skin temperature of measuring boiler tube front, the back side, side, finish circumferentially multi-point temp mensuration of boiler tube surface fast, solve the problem that the surperficial circumferentially multi-point temp of boiler tube is measured difficulty.
A kind of temperature-measuring gun of measuring tube skin temperature mainly is made up of anterior temperature measuring area, barral of a gun and afterbody temperature indicator, it is characterized in that: anterior temperature measuring area contains 1 temperature probe at least.Described a kind of temperature-measuring gun of measuring tube skin temperature is characterized in that: when anterior temperature measuring area contains 1 temperature probe, and the curved structure of temperature probe connecting link and barral of a gun, preferred temperature probe connecting link and barral of a gun semicircular in shape structure.
Described a kind of temperature-measuring gun of measuring tube skin temperature, it is characterized in that: when anterior temperature measuring area contains 2 temperature probes, curved structure of temperature probe connecting link and barral of a gun or C type structure, preferred temperature probe connecting link and barral of a gun semicircular in shape structure or C type structure.
Described a kind of temperature-measuring gun of measuring tube skin temperature is characterized in that: when anterior temperature measuring area contained 3 temperature probes, three temperature probe connecting links were arranged and are sinking C type structure or upwarp C type structure.
A kind of temperature-measuring gun of measuring tube skin temperature of the present invention, can measure front, boiler tube surface, the back side, side temperature, be that the boiler tube peripheral surface is 0 °, 90 °, 180 °, the temperature survey of 270 ° of points with the mensuration mouth, a kind of temperature-measuring gun of measuring tube skin temperature of the present invention can be measured the boiler tube surface and measure a mouthful temperature that is any angle.
The present invention is further characterized in that: the temperature probe of anterior temperature measuring area 1 can combination in any, forms different multiple spot, 3 points, 2 points, 1 temperature-measuring guns of point position.
Mainly the tube skin temperature that is used to measure the boiler tube peripheral surface and measures mouthful, is 180 ° of positions when anterior temperature measuring area contains 1 temperature probe.
The present invention is further characterized in that: temperature probe and boiler tube surface of contact for the boiler tube surface configuration to corresponding arc.This surface of contact is that arc can fully contact with the boiler tube surface.
The present invention is further characterized in that: barral of a gun adopts materials such as carbon fiber or glass fibre to make, and barral of a gun is telescopic barral of a gun.
The present invention compares with prior art, can realize circumferentially multi-point temperature measurement of boiler tube surface, especially can measure the boiler tube back side, side temperature that prior art can't be measured.
The temperature-measuring gun that the present invention measures tube skin temperature is applicable to the wall temperature measurement of converting furnace and tubular heater boiler tube in synthetic ammonia, oil refining, petrochemical complex, the gas chemical industry's device.
Compared with prior art: a kind of temperature-measuring gun of measuring tube skin temperature of the present invention, can directly measure the temperature of the circumferential any angle of boiler tube, temperature probe directly contacts with boiler tube is surperficial, and measured value and boiler tube actual temperature difference are little, and temperature measuring is accurate.
Accompanying drawing and description of drawings
Fig. 1 measures 3 temperature-measuring gun structural representations of tube skin temperature for first kind for the present invention;
Fig. 2 measures 3 temperature-measuring gun structural representations of tube skin temperature for second kind for the present invention;
Fig. 3 measures the anterior temperature measuring area structural representation of temperature-measuring gun of tube skin temperature for second kind of the present invention;
Fig. 4~Fig. 6 measures 2 temperature-measuring gun structural representations of tube skin temperature for the present invention;
Fig. 7 the present invention measures 1 temperature-measuring gun structural representation of tube skin temperature
Cut-open view when Fig. 8 measures the converting furnace surface temperature for the temperature-measuring gun of using second kind of mensuration of the present invention tube skin temperature;
Fig. 9 is Fig. 8 partial view I detail drawing, measures the boiler tube surface and measures the surface temperature that mouth is 180 °;
Figure 10 is Fig. 8 partial view II detail drawing, measures the boiler tube surface and measures the surface temperature that mouth is 0 °;
Figure 11 is Fig. 8 partial view III detail drawing, measures the boiler tube surface and measures the surface temperature that mouth is 90 °;
Figure 12 is Fig. 8 partial view IV detail drawing, measures the boiler tube surface and measures the surface temperature that mouth is 270 °;
Figure 13~Figure 19 advances rifle when measuring tube skin temperature for the temperature-measuring gun of using second kind of mensuration of the present invention tube skin temperature, measures, goes out rifle process synoptic diagram;
Figure 13 advances rifle, and 3 probes of the anterior temperature measuring area of temperature-measuring gun plane parallel boiler tube axis enters between the boiler tube;
The rifle back 90 ° of upsets that put in place are advanced in Figure 14 upset, make 3 probes of the anterior temperature measuring area of temperature-measuring gun plane vertical furnace tube's axis;
Figure 15 thermometric, the boiler tube back temperature is measured at the temperature-measuring gun back side temperature probe contact boiler tube back side;
Figure 16 thermometric, the positive positive surface temperature of boiler tube of measuring of temperature-measuring gun front temperature probe contact boiler tube;
Figure 17 thermometric, boiler tube side temperature is measured in temperature-measuring gun side temperature probe contact boiler tube side;
The back 90 ° of upsets that finish are measured in Figure 18 upset, make 3 probes of the anterior temperature measuring area of temperature-measuring gun plane parallel boiler tube axis;
Figure 19 goes out rifle, and temperature-measuring gun is withdrawn from between the boiler tube;
Figure 20 temperature probe synoptic diagram.
Among the figure:
1. anterior temperature measuring area, 2. barral of a gun, 3. afterbody temperature indicator, 4. temperature-measuring gun, 53 boiler tubes, 6. reburner furnace wall, 7. peephole, 11. back side temperature probe, 12. front temperature probes, 13. side temperature probes, 14. back side temperature probe connecting link, 15. front temperature probe connecting links, 16. anterior temperature measuring area barrals of a gun, 20. the measurement contact, 21. thermocouple wire positive poles, 22. thermocouple wire negative poles, 23. the partiting thermal insulation matrix, 24. probing shells, 25. temperature probe surface of contact.
Embodiment
Fig. 1 is first kind of temperature-measuring gun of measuring tube skin temperature of the present invention, contains the structural representation of 3 temperature-measuring guns, can realize front, boiler tube surface, the back side, 3 thermometrics in side; Be made up of anterior temperature measuring area 1, barral of a gun 2 and afterbody temperature indicator 3, anterior temperature measuring area 1 is sinking C type structure.
Fig. 2 contains 3 temperature-measuring gun structural representations for second kind of temperature-measuring gun of measuring tube skin temperature of the present invention, can realize front, boiler tube surface, the back side, 3 thermometrics in side; Form by anterior temperature measuring area 1, barral of a gun 2 and afterbody temperature indicator 3.Different with Fig. 1 is that anterior temperature measuring area 1 is for upwarping C type structure.
To contain 3 temperature-measuring guns be that example describes in detail to the temperature-measuring gun of measuring tube skin temperature with second kind of the present invention among Fig. 2 below.The structure of anterior temperature measuring area 1 can combination in any change, thereby forms 3 points, and the temperature-measuring gun of any at 2, and this variation has specifically been represented in Fig. 3~7.
Fig. 3 is anterior temperature measuring area 1 structural representations of 3 temperature-measuring guns, is made up of back side temperature probe 11, front temperature probe 12, side temperature probe 13, back side temperature probe connecting link 14, front temperature probe connecting link 15 and anterior temperature measuring area barral of a gun 16.The version of temperature probe 11,12,13 sees Figure 20 for details.
The temperature-measurement principle of 3 temperature-measuring guns sees for details as Fig. 8~shown in Figure 12.
Temperature-measuring gun 4 reaches near the boiler tube 5 to be measured in placely among Fig. 8 from the peephole 7 of reburner furnace wall 6, advances rifle, measures, goes out the rifle process and see Figure 13~19, and the back is described in detail, prepares thermometric, and for sake of convenience, this explanation is described in detail in proper order by the back side, front, side thermometric.Fig. 9 is Fig. 8 partial view I detail drawing, back side temperature probe 11 contacts the boiler tube back sides at this moment, measure the boiler tube back temperature, be circumferential 180 ° of surface temperatures, temperature reading is shown by temperature-measuring gun afterbody temperature indicator 3, after thermometric finishes, finely tune the relative position of anterior temperature measuring area 1, prepare to measure the boiler tube front.Figure 10 is Fig. 8 partial view II detail drawing, front temperature probe 12 contacts the boiler tube fronts at this moment, measure the positive surface temperature of boiler tube, it is circumferential 0 ° of surface temperature, temperature reading is also shown by temperature-measuring gun afterbody temperature indicator 3, after thermometric finishes, finely tune the relative position of anterior temperature measuring area 1, prepare to measure the boiler tube side.Figure 11 is Fig. 8 partial view III detail drawing, side temperature probe 13 contacts the boiler tube sides at this moment, measure boiler tube side temperature, be circumferential 90 ° of surface temperatures, temperature reading is also shown by temperature-measuring gun afterbody temperature indicator 3, after thermometric finishes, adjust the relative position of anterior temperature measuring area 1, prepare to measure the boiler tube another side.Figure 12 is Fig. 8 partial view IV detail drawing, and this moment, boiler tube another side temperature was measured in temperature probe 13 contact boiler tube another sides in side, promptly circumferential 270 ° of surface temperatures, and temperature reading is also shown by temperature-measuring gun afterbody temperature indicator 3.So far, boiler tube 5 circumferential 0 °, 90 °, 180 °, 270 ° 4 temperature surveys in surface to be measured finish.
Fig. 4~Fig. 7 is 2 points, 1 anterior temperature measuring area 1 structural representation of temperature-measuring gun, and is similar with 3 temperature-measurement principles, no longer describes in detail herein.
When illustrating that according to Figure 13~Figure 19 using second kind of temperature-measuring gun of the present invention measures tube skin temperature below, advance rifle, measure, go out the rifle process.
Figure 13 advances rifle, and 3 probes of the anterior temperature measuring area of temperature-measuring gun plane parallel boiler tube axis enters between the boiler tube;
Figure 14 map interlinking 13 advances the rifle back 90 ° of upsets that put in place, makes 3 probes of the anterior temperature measuring area of temperature-measuring gun plane vertical furnace tube's axis;
Figure 15 map interlinking 14, mobile temperature-measuring gun makes the temperature probe contact boiler tube back side, the temperature-measuring gun back side, measures the boiler tube back temperature;
Figure 16 map interlinking 15, mobile temperature-measuring gun makes temperature probe contact boiler tube front, temperature-measuring gun front, measures the positive surface temperature of boiler tube;
Figure 17 map interlinking 16, mobile temperature-measuring gun makes temperature probe contact boiler tube side, temperature-measuring gun side, measures boiler tube side temperature;
Figure 18 map interlinking 17, after measurement finished, 90 ° of upsets of temperature-measuring gun made 3 probes of the anterior temperature measuring area of temperature-measuring gun plane parallel boiler tube axis;
Figure 19 map interlinking 18 goes out rifle, and temperature-measuring gun is withdrawn from between the boiler tube.
Figure 20 temperature probe structural drawing is made up of measuring junction 20, thermocouple wire positive pole 21, thermocouple wire negative pole 22, partiting thermal insulation matrix 23 and probing shell 24 5 parts, and the temperature-measurement principle of temperature probe is consistent with the thermocouple temperature measurement principle, no longer describes in detail herein.

Claims (8)

1. a temperature-measuring gun of measuring tube skin temperature mainly is made up of anterior temperature measuring area (1), barral of a gun (2) and afterbody temperature indicator (3), and it is characterized in that: anterior temperature measuring area (1) contains 1 temperature probe at least.
2. according to a kind of temperature-measuring gun of measuring tube skin temperature shown in the claim 1, it is characterized in that: when anterior temperature measuring area (1) contains 1 temperature probe, the curved structure of temperature probe connecting link and barral of a gun (2).
3. according to a kind of temperature-measuring gun of measuring tube skin temperature shown in claim 1 or 2, it is characterized in that: when anterior temperature measuring area (1) contains 1 temperature probe, temperature probe connecting link and barral of a gun (2) semicircular in shape structure.
4. according to a kind of temperature-measuring gun of measuring tube skin temperature shown in the claim 1, it is characterized in that: when anterior temperature measuring area (1) contains 2 temperature probes, curved structure of temperature probe connecting link and barral of a gun (2) or C type structure.
5. according to a kind of temperature-measuring gun of measuring tube skin temperature shown in claim 1 or 4, it is characterized in that: when anterior temperature measuring area (1) contains 2 temperature probes, temperature probe connecting link and barral of a gun (2) semicircular in shape structure or C type structure.
6. according to a kind of temperature-measuring gun of measuring tube skin temperature shown in the claim 1, it is characterized in that: when anterior temperature measuring area (1) contained 3 temperature probes, three temperature probe connecting links were arranged and are sinking C type structure or upwarp C type structure.
7. according to a kind of temperature-measuring gun of measuring tube skin temperature shown in the claim 1, it is characterized in that: barral of a gun (2) is telescopic barral of a gun.
8. according to a kind of temperature-measuring gun of measuring tube skin temperature shown in claim 1 or 7, it is characterized in that: barral of a gun (2) is made telescopic barral of a gun for carbon fiber or glass fiber material.
CN2010101399542A 2010-04-07 2010-04-07 Temperature measurement gun for determining surface temperature of furnace tube Pending CN102213626A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106323018A (en) * 2015-06-30 2017-01-11 上海宝钢化工有限公司 Furnace tube temperature monitoring device for electromagnetic heating induction furnace

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2063634U (en) * 1990-04-19 1990-10-10 吴旭 Metal-ceramic, w-re combined type quick temp. measuring gun
JP2004239635A (en) * 2003-02-03 2004-08-26 Sumitomo Chem Co Ltd System for measuring temperature at exit of decomposition furnace for ethylene manufacturing apparatus
CN2872331Y (en) * 2006-03-21 2007-02-21 吴方立 COT surface thermocouple
CN201206459Y (en) * 2008-05-26 2009-03-11 深圳市佳运通电子有限公司 Oilfield heating-furnace for implementing high-temperature detection of furnace tube
CN201220947Y (en) * 2008-07-22 2009-04-15 内蒙古科技大学 On-line detecting method for temperature of blast furnace chamber
CN201225769Y (en) * 2008-05-09 2009-04-22 大庆派维科技开发有限公司 High-temperature detection device for heating furnace tube

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2063634U (en) * 1990-04-19 1990-10-10 吴旭 Metal-ceramic, w-re combined type quick temp. measuring gun
JP2004239635A (en) * 2003-02-03 2004-08-26 Sumitomo Chem Co Ltd System for measuring temperature at exit of decomposition furnace for ethylene manufacturing apparatus
CN2872331Y (en) * 2006-03-21 2007-02-21 吴方立 COT surface thermocouple
CN201225769Y (en) * 2008-05-09 2009-04-22 大庆派维科技开发有限公司 High-temperature detection device for heating furnace tube
CN201206459Y (en) * 2008-05-26 2009-03-11 深圳市佳运通电子有限公司 Oilfield heating-furnace for implementing high-temperature detection of furnace tube
CN201220947Y (en) * 2008-07-22 2009-04-15 内蒙古科技大学 On-line detecting method for temperature of blast furnace chamber

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106323018A (en) * 2015-06-30 2017-01-11 上海宝钢化工有限公司 Furnace tube temperature monitoring device for electromagnetic heating induction furnace
CN106323018B (en) * 2015-06-30 2019-02-19 宝武炭材料科技有限公司 Furnace tube temperature monitoring device for electromagnetic heating induction furnace

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Address after: 100728 Beijing, Chaoyangmen, North Street, No. 22, No.

Applicant after: China Petrochemical Group Corp.

Co-applicant after: Luoyang Petrochemical Engineering Corporation /SINOPEC

Address before: 100728 Beijing, Chaoyangmen, North Street, No. 22, No.

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Application publication date: 20111012