Background technology
Mud is the inevitable outcome of municipal sewage plant's sewage disposal, enormous amount, and complicated component is difficult to process.The purpose of sludge treatment is to reach minimizing, stabilization, innoxious and resource utilization, and the method for sludge treatment of comparative maturity has landfill, compost and burning etc.
Burning is the at high temperature fully burning of combustiblecomponents that makes in mud, finally becomes stable lime-ash.Burning method have subtract appearance, weight-loss ratio is high, processing speed is fast, and is innoxious more thorough, waste heat can be used for generating or the advantage such as heat supply.In recent years, burning method has adopted suitable pretreatment technology and advanced incinerating method, has reached the self-sustaining of sludge heat energy, and can satisfy more and more stricter environmental requirement, has obtained a large amount of utilizations in developed country especially Japan and Europe.
The sludge treating method that occurred in recent years mud and the generating of coal multifuel combustion in China, this mode receives much concern in economical and technical feasibility, the subject matter of paying close attention to concentrates on the water ratio of mud and adding rate has considerable influence to the thermo-efficiency of burning boiler, moisture percentage in sewage sludge is higher, calorific value is lower, hot contribution rate is less, the mud of 80% water ratio is very low to the hot contribution rate of generating, directly the utilization rate of heat value of deodorization by incineration sewage sludge is extremely low, not only can not utilize organic calorific value in mud, also need replenish a large amount of high-grade fuels as ignition dope.Dewatered sludge water ratio high (75%~85%), viscosity is large, is the viscous semi-fluid condition, for guaranteeing mud and coal dust good mixing effect, reducing, boiler and combustion system is had a negative impact, and develops a kind of sludge drying device imperative.
Summary of the invention
The present invention is intended to solve at least one of technical problem that exists in prior art.For this reason, one object of the present invention is to propose a kind of drying machine that improves sludge drying speed.
According to drying machine of the present invention, be used for the dewatered sludge that the mummification Sewage Plant is discharged, comprising: body, described body along laterally forwardly the top be provided with gas approach and mud import, and the top, rear is provided with exhanst gas outlet; Three interventricular septum plates, comprise the first upper spacer, the second upper spacer and median septum, described the first and second upper spacers are connected and described chamber body are separated into Three regions along horizontal direction to downward-extension and with the two sides of body longitudinal direction from the chamber body top, described median septum is connected with the two sides of body longitudinal direction, between described the first and second upper spacers and the up and down unsettled; Agitator motor; Stir shaft, described stir shaft is positioned at the below of chamber body, and is connected with the output shaft of described agitator motor and is driven by described agitator motor; And agitating vane, described agitating vane is arranged on described stir shaft, is used for broken and throws mud.
Can directly realize the dewatered sludge mummification by the stirring of dewatered sludge in the Three regions of chamber body membrane formation according to drying machine of the present invention, reduce dewatered sludge mummification cost, and can not have a negative impact to surrounding enviroment.
In addition, also have following additional technical feature according to drying machine of the present invention:
Described body is enclosed.
The upper end of described median septum is not less than the lower end of described the first and second upper spacers.
Described median septum is positioned at the centre of described the first and second upper spacers in the horizontal.
The angle [alpha] of the Plane Rotation that limits with respect to the axis of the support bar of the axis of stir shaft and blade at agitating vane described in the described Three regions that laterally is divided into is different respectively.
The scope of the angle of rotation α of described agitating vane is 0~55 °.
Adopt such agitating vane, can and throw the effective fragmentation of the dewatered sludge that enters drying machine, in the increase chamber body, the contact area of dewatered sludge and high temperature drying air-flow, improve heat-transfer effect, thereby improve the drying machine processing power.In addition, the agitating vane of this structure can also be transported to exit end from entrance end gradually with dewatered sludge.
Further be provided with the explosive door of avoiding the body interior hypertonia on body, described explosive door is arranged on described bodies top outer wall.
Further being formed with the apparatus measures hole on body, is the interface of the table meters such as pressure warning unit, temperature, humidity, flow.
Check the inspection door of body interior when further being formed with for shutdown on body.
According to drying machine of the present invention, be used to from the high-temperature flue gas waste heat of power plant the dewatered sludge mummification of water ratio high (75%~85%) the semi-oriented mud to water ratio lower (20%~30%) can effectively be reduced the sludge drying cost with respect to indirectly drying equipment (namely doing thermal source with oil or steam).Do not affect the performance of organism combustible portion in mud according to drying machine of the present invention, just remove moisture content in mud, thus reduce mud and coal mix when burning the bunker coal systematic influence, effectively solve municipal sludge and dispose difficult present situation.
Additional aspect of the present invention and advantage part in the following description provide, and part will become obviously from the following description, or recognize by practice of the present invention.
Embodiment
The below describes embodiments of the invention in detail, and the example of described embodiment is shown in the drawings, and wherein same or similar label represents same or similar element or the element with identical or similar functions from start to finish.Be exemplary below by the embodiment that is described with reference to the drawings, only be used for explaining the present invention, and can not be interpreted as limitation of the present invention.
In description of the invention, term " interior ", " outward ", " vertically ", " laterally ", " on ", orientation or the position relationship of the indications such as D score, " top ", " end " be based on orientation shown in the drawings or position relationship, be only the present invention for convenience of description rather than require the present invention with specific orientation structure and operation, therefore can not be interpreted as limitation of the present invention.
Below with reference to the drying machine of Fig. 1 description according to the embodiment of the present invention.
As shown in Figure 1, a kind of according to an embodiment of the invention drying machine is used for the dewatered sludge that the mummification Sewage Plant is discharged, and comprises body 1, three interventricular septum plates, agitator motor 5, agitating vane 6 and stir shafts 7.
Body 1 is enclosed, and along laterally forwardly the top be provided with gas approach 2 and mud import 11, alternatively, mud import 11 is connected with the inlet ductwork of gas approach 2, react so that mud and high-temperature flue gas can enter in the inner chamber of body 1 simultaneously, wherein, high-temperature flue gas is to extract before the flue gas of coal-burning power plant enters air preheater, flue-gas temperature is 300~400 ℃, and the extraction amount is less than 10% of the amount of flue gas emission that enters air preheater.
The top, rear of body 1 is provided with exhanst gas outlet 3, and the semi-dry sludge dust after mummification will be carried secretly by exhanst gas outlet 3 by low-temperature flue gas and discharge drying machine.
Three interventricular septum plates comprise the first upper spacer 101, the second upper spacer 102 and median septum 103.Wherein, the first upper spacer 101 is connected to downward-extension and with the two sides of body 1 longitudinal direction with the inner cavity top of the second upper spacer 102 from body 1, and the first upper spacer 101 and the second upper spacer 102 are separated into Three regions with body 1 inner chamber along horizontal direction, i.e. elementary fluidization regions A, suspension zone B and discharge region C.And median septum 103 is connected with the two sides of body 1 longitudinal direction, between the first and second upper spacers 102 and the up and down unsettled.Particularly, the upper end of median septum 103 is not less than the lower end of the first upper spacer 101 and the second upper spacer 102.Alternatively, median septum 103 can be positioned at the centre of the first upper spacer 101 and the second upper spacer 102 in the horizontal.
Stir shaft 7 is positioned at the below of body 1 inner chamber, and is connected with the output shaft of agitator motor 5 and is driven by agitator motor 5.
Agitating vane 6 is closely arranged and is arranged on stir shaft 7, is used for broken and throws mud.Agitating vane 6 and stir shaft 7 synchronous rotaries.There is angle of rotation α in agitating vane 6 with respect to the plane that the axis of the support bar of the axis X of stir shaft and blade limits, alternatively, as shown in Figure 2, the blade of agitating vane 6 is the rectangle steel plate, steel plate is connected with stir shaft 7 by support bar, and the angle between the plane that the axis X of steel plate and stir shaft 7 and the axis of support bar limit is angle of rotation α.For example, as shown in Figure 3, when agitating vane 6 was positioned at vertical orientation, agitating vane 6 was exactly the angle of rotation α of agitating vane 6 in the projection on horizontal plane and the angle between axis X.
As shown in Figure 4, agitating vane 6 with respect to the support bar place and be obliquely installed with the plane of the axis X quadrature of stir shaft 7, alternatively, the angle of inclination beta of agitating vane 6 is 0 °~55 °, throws material thereby more be conducive to agitating vane 6.
As shown in Figure 5, in another embodiment of the present invention, agitating vane 6 is arc.Thereby the second end of agitating vane 6 depart from the support bar place and with the plane of the axis X quadrature of stir shaft 7, namely agitating vane 6 is obliquely installed with respect to this plane.
Be in elementary fluidization regions A, suspension zone B and discharge region C in the Three regions that laterally is divided into, angle of rotation α is different respectively.For example, the scope of described vane angle [alpha] can be 0~55 °, as shown in Figure 3.Adopt such agitating vane 6, can and throw the effective fragmentation of the dewatered sludge that enters drying machine, in the increase chamber body, the contact area of dewatered sludge and high temperature drying air-flow, improve heat-transfer effect, thereby improve the drying machine processing power.In addition, the agitating vane 6 of this structure can also be transported to dewatered sludge from the elementary fluidization regions A of entrance end the discharge region C of exit end gradually.
In an example of the present invention, further be provided with the explosive door 4 of avoiding body 1 internal pressure too high on body 1, explosive door 4 is arranged on body 1 top exterior walls.
In another example of the present invention, further be formed with apparatus measures hole 8 on body 1, be the table meter interfaces such as pressure warning unit, temperature, humidity, flow.
In another example of the present invention, further form inspection door 9 on body 1, be for example hand hole or manhole, check internal unit when being used for shutting down.
Below with reference to the working process of Fig. 1 description according to drying machine of the present invention.
At first the dewatered sludge of Sewage Plant is admitted to the mud import 11 of drying machine by sludge pump, and the high-temperature flue gas that draws from power plant enters drying machine through gas approach 2, mud and high-temperature flue gas fall into the elementary fluidization regions A of drying machine simultaneously, in elementary fluidization regions A, mud is stirred blade 6 and throws with high-temperature flue gas and fully mix, and carries out the primary dewatering mummification.
Along with air current flow and agitating vane 6 rotations advance, mud and flue gas mixed flow enter suspension zone B, in the B of suspension zone, mud and flue gas colloid mixture are in the suspension turbulence state, form low mixture velocity circulating fluidized bed, after low speed fluidization mode combination drying, the mud in the B of suspension zone is in leather hard, form dust-like, then enter discharge region C.
At last, the semi-dry sludge dust is carried secretly and is left drying machine along with flue gas.
According to drying machine of the present invention, be used to from the high-temperature flue gas waste heat of power plant the dewatered sludge mummification of water ratio high (75%~85%) the semi-oriented mud to water ratio lower (20%~30%) can effectively be reduced the sludge drying cost with respect to indirectly drying equipment (namely doing thermal source with oil or steam).Do not affect the performance of organism combustible portion in mud according to drying machine of the present invention, just remove moisture content in mud, thus reduce mud and coal mix when burning the bunker coal systematic influence, effectively solve municipal sludge and dispose difficult present situation.
Although illustrated and described embodiments of the invention, those having ordinary skill in the art will appreciate that: in the situation that do not break away from principle of the present invention and aim can be carried out multiple variation, modification, replacement and modification to these embodiment, scope of the present invention is limited by claim and equivalent thereof.