CN102211378A - Resin molding mold, injection molding machine and injection molding method - Google Patents
Resin molding mold, injection molding machine and injection molding method Download PDFInfo
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- CN102211378A CN102211378A CN2011100906489A CN201110090648A CN102211378A CN 102211378 A CN102211378 A CN 102211378A CN 2011100906489 A CN2011100906489 A CN 2011100906489A CN 201110090648 A CN201110090648 A CN 201110090648A CN 102211378 A CN102211378 A CN 102211378A
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- 238000000465 moulding Methods 0.000 title claims abstract description 141
- 238000001746 injection moulding Methods 0.000 title claims abstract description 17
- 229920005989 resin Polymers 0.000 title claims abstract description 10
- 239000011347 resin Substances 0.000 title claims abstract description 10
- 239000000463 material Substances 0.000 claims abstract description 154
- 150000002148 esters Chemical class 0.000 claims description 135
- 238000004519 manufacturing process Methods 0.000 claims description 82
- 238000000034 method Methods 0.000 claims description 18
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 230000007246 mechanism Effects 0.000 claims description 7
- 238000005192 partition Methods 0.000 claims 1
- 230000035611 feeding Effects 0.000 description 25
- 230000003028 elevating effect Effects 0.000 description 13
- 239000000047 product Substances 0.000 description 10
- 229920005992 thermoplastic resin Polymers 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 238000003754 machining Methods 0.000 description 4
- 230000009467 reduction Effects 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005465 channeling Effects 0.000 description 1
- 238000000280 densification Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000036512 infertility Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 201000007094 prostatitis Diseases 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
- B29C45/2701—Details not specific to hot or cold runner channels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/4005—Ejector constructions; Ejector operating mechanisms
- B29C45/401—Ejector pin constructions or mountings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14639—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components
- B29C45/14655—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles for obtaining an insulating effect, e.g. for electrical components connected to or mounted on a carrier, e.g. lead frame
Abstract
The invention provides a resin molding mold, an injection molding machine and an injection molding method. The resin molding can be effectively performed on the hoop material via the hot runner of the resin molding mold. The resin molding mold is equipped with a first hot runner and a second hot runner in a direction vertical to the feeding direction of the hoop material. The mold is characterized in that the nozzle of the first hot runner offsets in a direction vertical to the feeding direction of the hoop material with the nozzle of the second hot runner.
Description
Technical field
The application advocates the priority based on the Japanese patent application of on April 12nd, 2010 application 2010-091660 number, and the full content of its application is by with reference to being applied in this specification.
The present invention relates to ester moulding mould, injection machine and ejection forming method.
Background technology
All the time, known have a following ejection forming method, it is characterized in that, the flow path portion of heating ester moulding mould, the resin portion that is provided on the lead frame thermoplastic resin is held in flow regime is carried out injection moulding, match by N spacing of any number and one-period and n the cast gate and the chamber of any number ester moulding reservations, that uniformly-spaced set of lead frame are set, follow N-1 time spacing feeding carrying out the 1st injection moulding during the N injection moulding, then N * (n-1)+1 spacing repeated as 1 cycle to be fed to.
Patent documentation 1: TOHKEMY 2007-253350 communique
But, when the time to the feeding of hoop material (lead frame) spacing, when a plurality of ester moulding reservations that set on the hoop material were carried out ester moulding, effectively way was as follows: with identical spacing at the runner nozzle that is provided with on the column direction of ester moulding mould with the identical number of number of the ester moulding reservations that on the production line perpendicular to the hoop direction of feed on the hoop material, set.
Yet, densification along with a plurality of ester moulding reservations of on the hoop material, setting, the part etc. that promptly is shaped, be difficult in the vertical direction of hoop material direction of feed on runner nozzle with the identical number of number of the ester moulding reservations that set on the production line perpendicular to the hoop direction of feed on the hoop material is set.Promptly, if the interval in the hoop material between the ester moulding reservations of adjacency on the direction vertical with the hoop direction of feed diminishes, then corresponding with it, need dwindle the interval between the runner nozzle of adjacency on the direction vertical with the hoop direction of feed, but this structure is considered from the restriction of the physical arrangement at the position of runner nozzle and relevant this runner nozzle, is difficult to sometimes realize.
Summary of the invention
Therefore, the objective of the invention is to, a kind of ester moulding mould, injection machine and ejection forming method that can utilize hot flow path to carry out ester moulding effectively on the hoop material is provided.
To achieve these goals, according to an aspect of the present invention, provide a kind of ester moulding mould, this ester moulding mould possesses the 1st row hot flow path and the 2nd row hot flow path on the vertical direction of the direction of feed of relative hoop material, it is characterized in that,
The hot-runner nozzle of the 1st row hot flow path, the hot-runner nozzle with respect to the 2nd row hot flow path on the direction vertical with the direction of feed of hoop material is offset.
According to a further aspect in the invention, a kind of ejection forming method is provided, use the ester moulding mould, this ester moulding mould possesses the 1st row hot flow path and the 2nd row hot flow path on the vertical direction of the direction of feed of relative hoop material, the hot-runner nozzle of the 1st row hot flow path with the vertical direction of the direction of feed of hoop material on the hot-runner nozzle skew of relative the 2nd row hot flow path, it is characterized in that possessing;
The 1st injection moulding step is injected thermoplastic resin from the hot-runner nozzle of the 1st row hot flow path to the 1st ester moulding reservations on the production line vertical with the direction of feed of hoop material the hoop material;
The feeding step is after described the 1st injection moulding step, with the amount of feeding feeding hoop material of the distance between the 1st row hot flow path described in the direction of feed that is equivalent to the hoop material and described the 2nd row hot flow path;
And the 2nd injection moulding step, after described feeding step, the 2nd ester moulding reservations on the production line described in the hoop material are injected thermoplastic resin from the hot-runner nozzle of the 2nd row hot flow path.
The effect of invention
According to the present invention, obtain to utilize hot flow path on the hoop material, to carry out ester moulding mould, injection machine and the ejection forming method of ester moulding effectively.
Description of drawings
Fig. 1 is the figure of single product structure of the expression hot flow path 10 that can use in ester moulding mould according to the present invention.
Fig. 2 is the figure of single product structure of the expression hot flow path 20 that can use in ester moulding mould according to the present invention.
Fig. 3 is the vertical view of an example of the expression hoop material 100 that can use in ester moulding mould according to the present invention.
Fig. 4 is to represent vertical view according to an example of the hot flow path arrangement mode in the ester moulding mould of the present invention with the relation of hoop material 100.
Fig. 5 is the figure of expression by the injection moulding flow process of hot flow path arrangement mode realization shown in Figure 4.
Fig. 6 is the cutaway view of expression according to the primary structure of the forming machine 600 of one embodiment of the invention.
Fig. 7 is the cutaway view in main cross section of the fixation clip 620 of expression forming machine 600.
Fig. 8 is a cutaway view of representing the primary structure of forming machine 800 according to another embodiment of the present invention.
Fig. 9 is the cutaway view of expression according to the primary structure of the forming machine 900 of another other embodiment of the present invention.
Among the figure: 10-hot flow path, 20-hot-runner nozzle, 20 hot flow paths, the 22-hot-runner nozzle, 100-hoop material, 101～108-ester moulding reservations, 201～208-hot flow path, 221～228-hot-runner nozzle, 600,800, the 900-forming machine, the 602-cover half, 603-hoop feed appliance, but 604-dynamic pressure plate, the 606-dynamic model, 608-liftout plate, 610-E pin, the 612-knock-pin, 620-fixation clip, 622-backing-out punch, 623-ball-screw upper end, 624-angle lever, 628-hollow part, 629-knock-pin hollow part, 630-crosshead, the end of 631-crosshead, 632-hoop feed appliance elevating lever, 802-cover half, 803-hoop feed appliance, the 804-fixation clip, 806-dynamic model, 808-liftout plate, the 810-E pin, 812-knock-pin, but 820-dynamic pressure plate, the 822-backing-out punch, 823-ball-screw upper end, 824-angle lever, the 828-hollow part, 829-knock-pin hollow part, 830-crosshead, the end of 831-crosshead, 832-hoop feed appliance push-off pin.
The specific embodiment
Below, describe being used to implement optimal way of the present invention with reference to accompanying drawing.
Fig. 1 is the figure of single product structure of the expression hot flow path 10 that can use in ester moulding mould according to the present invention.Fig. 1 represents to possess the hot flow path 10 of single hot-runner nozzle 12, and Fig. 1 (A) is illustrated in the top view of axially going up observation of hot-runner nozzle 12, and Fig. 1 (B) expression comprises the axial side view of hot-runner nozzle 12.In addition, when this hot flow path 10 was arranged to a plurality of row shape, the interval L that the hot-runner nozzle of the hot flow path 10 of adjacency is 12 was L=l1+l2.
Fig. 2 is the figure of single product structure of expression another hot flow path 20 that can use in ester moulding mould according to the present invention.Fig. 2 represents to possess the hot flow path 20 of 2 modes of 2 hot-runner nozzles 22, and what Fig. 2 (A) was illustrated in hot-runner nozzle 22 axially goes up the top view of observing, and Fig. 2 (B) expression comprises the axial side view of hot-runner nozzle 22.In addition, when using this hot flow path 20, the interval L that the hot-runner nozzle of adjacency is 22 is defined as shown in the figure.
In addition, the structure of the applied hot flow path of the present invention is not limited to Fig. 1 or structure shown in Figure 2, also can use the above hot flow paths of 3 modes such as 3 modes.And, also hot flow path for example shown in Figure 2 20 can be configured to a plurality of row shapes, 4 above hot-runner nozzles are configured in 1 row.In addition, below complicated for what prevent to illustrate, describe as representative with the situation of using hot flow path shown in Figure 2 20.
Fig. 3 is the vertical view of an example of the expression hoop material 100 that can use in ester moulding mould according to the present invention.Fig. 3 is the vertical view of observing on the face vertical direction of hoop material 100.In addition, hoop material 100 is typically by metal material and constitutes.
In addition, the structure of the hoop material that can use in ester moulding mould according to the present invention is not limited to structure shown in Figure 3, so long as have the structure of 2 above ester moulding reservations, then can be structure arbitrarily along the column direction production line of the direction vertical with hoop direction of feed production line.
At this, will be made as Lf along the interval between the ester moulding reservations of the column direction production line of hoop material 100.That is, interval of 103,104 of the interval of 102,103 of interval, the ester moulding reservations of 101,102 of ester moulding reservations and ester moulding reservations etc. is made as identical with Lf.Interval Lf between the ester moulding reservations is generally less than the interval L of 22 of above-mentioned hot-runner nozzles.This results from the progress of miniaturization of ester moulding reservations.And, result from as follows: consider from the viewpoint that improves throughput, it is favourable setting a plurality of ester moulding reservations on 1 hoop material 100 as far as possible, in contrast, (particularly carry the restriction that fasten the pass of heater) because the structural restriction of hot-runner nozzle 22, the interval L that reduces 22 of hot-runner nozzles is limited.
At this, as an example, the interval L that hot-runner nozzle is 22 is made as 4 times of interval Lf between the ester moulding reservations.Be L=4Lf.In addition, when 2 above hot-runner nozzles of 1 row (along the row of column direction production line) configuration, the interval L between hot-runner nozzle is preferably 2 times, the 3 times this integral multiples of the interval Lf between the ester moulding reservations.
Fig. 4 is to represent vertical view according to an example of hot flow path arrangement mode in the ester moulding mould of the present invention with the relation of hoop material 100.Fig. 4 is the vertical view of observing on the face vertical direction of hoop material 100.
Among Fig. 4, be provided with 8 hot flow paths shown in Figure 2 20, at this, 8 hot flow paths are indicated with the mark of 201-208 from the prostatitis side on the direction of feed of hoop material 100 respectively successively, and the hot-runner nozzle of each hot flow path 201-208 is indicated with 221-228 respectively.
As shown in Figure 4, hot flow path 201-208 is arranged on the vertical direction of the direction of feed of relative hoop material 100.That is the column direction production line configured in parallel of hot flow path 201-208 and hoop material 100.
Hot flow path 201-204 (the 1st hot flow path group) on the direction of feed of hoop material 100 every the column direction production line of 1 hoop material 100 and dispose.That is, hot flow path 201-204 is spaced from each other the amount corresponding with 2 production lines of the column direction production line of hoop material 100 and disposes on the direction of feed of hoop material 100.And hot flow path 201-204 goes up 1 production line (=Lf) corresponding amount and disposing of skew mutually and the hoop direction of feed production line of hoop material 100 in the direction vertical with the direction of feed of hoop material 100 (that is column direction).Promptly, hot flow path 204 disposes in the amount (the following direction in figure) corresponding with 203 skews of relatively hot runner and 1 production line of the hoop direction of feed production line of hoop material 100 on the vertical direction of the direction of feed of hoop material 100, hot flow path 203 relatively hot runners 202 similarly are offset the amount corresponding with 1 production line of hoop direction of feed production line and dispose, and hot flow path 202 relatively hot runners 201 similarly are offset the amount corresponding with 1 production line of hoop direction of feed production line and dispose.
Equally, hot flow path 205-208 (the 2nd hot flow path group) on the direction of feed of hoop material 100 every the column direction production line of 1 hoop material 100 and dispose.That is, hot flow path 205-208 is spaced from each other the amount corresponding with 2 production lines of the column direction production line of hoop material 100 and disposes on the direction of feed of hoop material 100.And hot flow path 205-208 goes up the amount corresponding with 1 production line of the hoop direction of feed production line of hoop material 100 of skew mutually and disposes in the direction vertical with the direction of feed of hoop material 100 (that is column direction).Promptly, hot flow path 208 disposes in the amount (the following direction in figure) corresponding with 207 skews of relatively hot runner and 1 production line of the hoop direction of feed production line of hoop material 100 on the vertical direction of the direction of feed of hoop material 100, hot flow path 207 relatively hot runners 206 similarly are offset the amount corresponding with 1 production line of hoop direction of feed production line and dispose, and hot flow path 206 relatively hot runners 205 similarly are offset the amount corresponding with 1 production line of hoop direction of feed production line and dispose.
In the example shown in Figure 4, by 2 spacings direction of feed feeding hoop material 100 shown in the P in figure.At this, the interval in the hoop material 100 on the direction of feed of 1 spacing and hoop material 100 between the ester moulding reservations of adjacency is corresponding, and is equivalent to the amount of 2 production lines of the column direction production line of hoop material 100.That is, hoop material 100 is by the spacing feeding of the distance between the hot flow path that is equivalent to each adjacency among hot flow path 201-204 or the 205-208.
Fig. 5 is the figure of expression by the injection moulding flow process of hot flow path arrangement mode realization shown in Figure 4.
When Fig. 5 (A)～Fig. 5 (E) represented that with the time series order position of hot flow path arrangement mode and hoop material 100 concerns, the mode of ester moulding was carried out in expression to each ester moulding reservations.Among Fig. 5 (A)～Fig. 5 (E), carried out the ester moulding reservations of ester moulding and indicated by blacking.
In Fig. 5 (A), inject thermoplastic resin simultaneously from all hot-runner nozzle 221-228 of each hot flow path 201-208, each the ester moulding reservations on the hoop material 100 that is in corresponding with hot-runner nozzle 221-228 respectively position are carried out ester moulding.
Secondly, shown in Fig. 5 (B), from 2 spacings of position feeding of the hoop material 100 shown in Fig. 5 (A).And, on the position of these 2 spacings of feeding, inject thermoplastic resin simultaneously from all hot-runner nozzle 221-228 of each hot flow path 201-208, each the ester moulding reservations on the hoop material 100 that is in corresponding with hot-runner nozzle 221-228 respectively position are carried out ester moulding.
Secondly, similarly, shown in Fig. 5 (C), from 2 spacings of position feeding of the hoop material 100 shown in Fig. 5 (B).And, on the position of these 2 spacings of feeding, inject thermoplastic resin simultaneously from all hot-runner nozzle 221-228 of each hot flow path 201-208, each the ester moulding reservations on the hoop material 100 that is in corresponding with hot-runner nozzle 221-228 respectively position are carried out ester moulding.
Below, similarly, shown in Fig. 5 (D) and Fig. 5 (E), in the time of 2 spacings of hoop material 100 feedings, all hot-runner nozzle 221-228 from each hot flow path 201-208 inject thermoplastic resin simultaneously at every turn, and each the ester moulding reservations on the hoop material 100 that is in corresponding with hot-runner nozzle 221-228 respectively position are carried out ester moulding.Like this, when hoop material 100 further is fed 2 spacings, all hot-runner nozzle 221-228 from each hot flow path 201-208 inject thermoplastic resin simultaneously at every turn, and each the ester moulding reservations on the hoop material 100 that is in corresponding with hot-runner nozzle 221-228 respectively position are carried out ester moulding.
At this, with reference to Fig. 5 (A)～Fig. 5 (E), at first, have the column direction production line P on the hoop material 100 shown in Fig. 5 (A) in mind, the ester moulding mode of each the ester moulding reservations 101-108 on the subtend column direction production line P describes.
Each ester moulding reservations 101-108 on the column direction production line P relatively each hot flow path 205-208 is offset 1 amount that production line is corresponding with the column direction production line of hoop material 100 on the direction of feed of hoop material 100.Therefore, till to the position feeding hoop material 100 shown in Fig. 5 (E), can't realize ester moulding to each ester moulding reservations 101-108.If at the position feeding hoop material 100 shown in Fig. 5 (E), then at first by hot flow path 204 in each ester moulding reservations 101-108 from the top the 4th and the 8th ester moulding reservations 104,108 carry out ester mouldings.Secondly, if hoop material 100 is fed 2 spacings (not shown) from the position shown in Fig. 5 (E), then by hot flow path 203 in each ester moulding reservations 101-108 from the top the 3rd and the 7th ester moulding reservations 103,107 carry out ester mouldings.Secondly, if hoop material 100 is fed 2 spacings (not shown), then by hot flow path 202 in each ester moulding reservations 101-108 from the top the 2nd and the 6th ester moulding reservations 102,106 carry out ester mouldings.Secondly, if hoop material 100 is fed 2 spacings (not shown), then by hot flow path 201 in each ester moulding reservations 101-108 from the top the 1st and the 5th ester moulding reservations 101,105 carry out ester mouldings.
Like this, the ester moulding of each the ester moulding reservations 101-108 on all column direction production line P is realized by the process by 2 spacings feeding hoop material 100 successively.
Secondly, with reference to Fig. 5 (A)～Fig. 5 (E), at first, have the column direction production line Q on the hoop material 100 shown in Fig. 5 (A) in mind, the ester moulding mode of each the ester moulding reservations 101-108 on the subtend column direction production line Q describes.
In the position shown in Fig. 5 (A), at first, by hot flow path 208 in each ester moulding reservations 101-108 from the top the 4th and the 8th ester moulding reservations 104,108 carry out ester mouldings.Secondly, if hoop material 100 is fed 2 spacings from the position shown in Fig. 5 (A) to the position shown in Fig. 5 (B), then by hot flow path 207 in each ester moulding reservations 101-108 from the top the 3rd and the 7th ester moulding reservations 103,107 carry out ester mouldings.Secondly, if hoop material 100 is fed 2 spacings from the position shown in Fig. 5 (B) to the position shown in Fig. 5 (C), then by hot flow path 206 in each ester moulding reservations 101-108 from the top the 2nd and the 6th ester moulding reservations 102,106 carry out ester mouldings.Secondly, if hoop material 100 is fed 2 spacings from the position shown in Fig. 5 (C) to the position shown in Fig. 5 (D), then by hot flow path 205 in each ester moulding reservations 101-108 from the top the 1st and the 5th ester moulding reservations 101,105 carry out ester mouldings.After, hoop material 100 is further by 2 spacing feedings, and hoop material 100 passes through the below of hot flow path 201-204, but at the ester moulding that can not carry out each the ester moulding reservations 101-108 on column direction production line Q during this period.This be because each the ester moulding reservations 101-108 on the column direction production line Q relatively each hot flow path 201-204 on the direction of feed of hoop material 100, depart from 1 amount that production line is corresponding with the column direction production line of hoop material 100.
Like this, the ester moulding of each ester moulding reservations 101-108 of all on column direction production line Q is realized by the process by 2 spacings feeding hoop material 100 successively.
For all each ester moulding reservations 101-108 that lean on from column direction production line P on each column direction production line in downstream (right side the figure), with with any one identical mode of column direction production line P and Q, realize ester moulding by process by 2 spacings feeding hoop material 100 successively.
In addition, the some production lines than each column direction production line of the more forward row side of column direction production line P (left side among the figure) have in the ester moulding reservations of not carrying out ester moulding by the stage of hot flow path 201.This part can only be utilized the ester moulding reservations of executed ester moulding, also can carry out the ester moulding reservations on the basis of ester moulding with additive method and utilize, and also can abandon.When the column direction production line of abandoning having in the ester moulding reservations of not carrying out ester moulding by the stage of hot flow path 201, also can begin most just not implement ester moulding, thereby save thermoplastic resin material having at the column direction production line of not carrying out the ester moulding reservations of ester moulding by the stage of hot flow path 201.In addition, when the entire portion abandoned than the more forward row side of column direction production line P, also can begin most just this partial sterility to be executed ester moulding, thereby save thermoplastic resin material.That is, also can be only to carrying out ester moulding by each column direction production line in downstream from column direction production line P.
According to above-mentioned present embodiment, especially obtain the effect of following excellence as above.
As above-mentioned, even can't in 1 row, dispose with hoop material 100 on along the hot-runner nozzle of the corresponding number of number (being 8 in this example) of the ester moulding reservations 101-108 of column direction production line the time, hot flow path 201-204 that also can be by going up the configuration of skew ground in hoop direction of feed and perpendicular direction (column direction) or 205-208 act synergistically and realize the same number of hot-runner nozzle.In addition, hoop material 100 also only is the control with every predetermined spacing (being 2 spacings in this example) feeding, so for example compare, can simplify the control content with the structure (disclosed structure in patent documentation 1) of pitch of feed that can periodic variation hoop material 100.
In addition, when can't make hot flow path width (length of hoop direction of feed) less than the hoop material 100 on the hoop direction of feed in during interval between the ester moulding reservations of adjacency, can be by to arrange hot flow path 201-204 as Fig. 4 and mode shown in Figure 5, thereby each ester moulding reservations 101-108 of all after the row to predetermined number in the hoop material 100 on each column direction production line of (in this example, after the 15th the column direction production line P in front) realizes ester moulding.In addition, when the hot flow path width (promptly, interval between the hot flow path of the adjacency on the hoop direction of feed) can become interval between the ester moulding reservations of adjacency in the hoop material 100 on the hoop direction of feed when following, also can on the hoop direction of feed, (not empty row) be close to configuration hot flow path 201-204.At this moment, if hoop material 100 is changed to by 1 spacing structure of feeding successively, then can not need hot flow path 205-208.Perhaps, also hot flow path 205 can disposed between hot flow path 201 and 202 on the hoop direction of feed, between hot flow path 202 and 203, disposing hot flow path 206 on the hoop direction of feed, disposing hot flow path 207 on the hoop direction of feed between hot flow path 203 and 204, the back trip side (not empty row) at hot flow path 205 on the hoop direction of feed is close to configuration hot flow path 208.At this moment, can keep by 2 spacings structure of feeding hoop material 100 successively and keep high production speed.
In addition, above-mentioned present embodiment relates to as Fig. 4 and specific hot flow path arrangement mode shown in Figure 5, but the hot flow path arrangement mode that can access with the present embodiment same effect has varied.
For example, in Fig. 4 and the specific hot flow path arrangement mode shown in Figure 5, can on the hoop direction of feed, at random change the order in the hot flow path 201-204.For example, can on the hoop direction of feed, replace configuration hot flow path 201 and hot flow path 204.Similarly, also can on the hoop direction of feed, at random change order in the hot flow path 205-208.
In addition, in Fig. 4 and the specific hot flow path arrangement mode shown in Figure 5, can change to, omit hot flow path 205-208 by 1 spacing structure of feeding hoop material 100 successively.In addition, at this moment, also can on the hoop direction of feed, at random change the order in the hot flow path 201-204.In addition, in above-mentioned example, use 2 hot flow path groups, but also can use 3 above hot flow path groups.Interval between the ester moulding reservations of this adjacency in hot flow path width (length of the hoop direction of feed of hot flow path Dan Pin) can't be less than the hoop material 100 on the hoop direction of feed more than 2 times the time preferred.
In addition, can access the hot flow path arrangement mode with the present embodiment same effect, for example can meet the following conditions gets final product.
(1) a plurality of ester moulding reservations on the same column direction production line of hoop material 100 with go up a plurality of hot flow paths synergies of offset configuration and carry out ester moulding in hoop direction of feed and perpendicular direction (column direction).
(2) a plurality of ester moulding reservations on the same column direction production line of hoop material 100 are carried out ester moulding by the hot flow path of any 1 row in the multiple row hot flow path respectively, the hot flow path by other row can ester moulding not channeling conduct of position and setting.
(3) condition of above-mentioned (1) and (2) satisfies when hoop material 100 is pressed preset space length feeding regularly.
In addition, be fit to be used for making the foundation of electronic component based on ejection forming method, the ester moulding mould that in the method, uses of the above embodiments of above explanation and the forming machine that possesses this mould.
At this, in the TOHKEMY 2009-148934 communique, disclose a kind of resin-sealed mould, it is used on the basis that clamps the lead frame that carries semiconductor chip, with the part of resin-sealed this lead frame, and possesses the knock pin that is used for the lead frame after the die surface demoulding is resin-sealed.
But, for from the die surface demoulding when the hoop material carries out the formed products after resin-sealed and knock pin is moved, because the hoop material is longer in the horizontal, so be created in the problem that occurs deflection and so on the hoop material.
Therefore, below with reference to the accompanying drawing after Fig. 6, the structure of the forming machine that can eliminate this problem points is described.
Fig. 6 is the cutaway view (front view) of expression according to the primary structure of the forming machine 600 of one embodiment of the invention.The forming machine 600 of present embodiment is specialized as the longitudinal type injection machine.The matched moulds of Fig. 6 (A) expression forming machine 600 or the state in the shaping, the die sinking or the product of Fig. 6 (B) expression forming machine 600 are released or hoop feed appliance propradation.Fig. 7 represents the cutaway view of the fixation clip 620 of forming machine 600.
But forming machine 600 possesses dynamic model 602, hoop feed appliance 603 dynamic pressure plates 604, cover half 606, liftout plate 608, E pin 610, knock-pin 612, fixation clip 620, backing-out punch 622, angle lever 624, crosshead 630 and hoop feed appliance elevating lever 632.
But dynamic model 602 is fixed on dynamic pressure plate 604.Dynamic model 602 also can be used as the ester moulding mould that possesses Fig. 4 and specific hot flow path arrangement mode (perhaps other above-mentioned arrangement modes) shown in Figure 5 and specializes.But, other forms of runners such as cold runner can be set on the dynamic model 602, the hot flow path of (not according to the above embodiments) common arrangement mode also can be set.
Hoop feed appliance 603 makes hoop material 100 (with reference to Fig. 3 etc.) move and supply with relative to dynamic model 602 and cover half 606.Hoop feed appliance 603 is for example controlled by the mode of preset space length (2 spacings) feeding hoop material 100 with after the die sinking or product release or the rising of hoop feed appliance of forming machine 600.Hoop feed appliance 603 can be by the back and forth supporting versatilely on matched moulds direction (above-below direction of figure) of not shown supporting device.
Cover half 606 is fixed on fixation clip 620.Be provided with the liftout plate 608 and the E pin 610 that are used to release hoop material 100 formed products of this shaping (and) in the cover half 606.E pin 610 is connected in liftout plate 608.Liftout plate 608 can be to back and forth supporting versatilely of matched moulds direction (above-below direction of figure) in cover half 606.
Fixation clip 620 connects angle lever 624.Angle lever 624 is connected in toggle seat (not shown), the toggle seat by connecting rod (not shown) but be connected in dynamic pressure plate 604.Angle lever 624 drives by not shown driving mechanism (for example electro-motor), but and dynamic pressure plate 604 relative fixed pressing plates 620 is moved realize matched moulds and die sinking.In addition, angle lever 624 can be the arbitrary form that comprises lever pressing plate form.
Form the hollow part 628 that runs through to the hoop direction of feed on the fixation clip 620.The blowhole that hollow part 628 can be used as fixation clip 620 forms, and also can be used as machining hole and forms.Hollow part 628 considers from the viewpoint of the rigidity of fixation clip 620, preferably with required Min. size (area of the part in the hole the cross section in) formation of the movable range that is used to guarantee crosshead 630 described later.
In the hollow part 628 of fixation clip 620 crosshead 630 is set.Crosshead 630 is the parts that extend to the hoop direction of feed, and is arranged to run through the hollow part 628 of fixation clip 620.Crosshead 630 has the end (extension) 631 that expose the both sides of the fixation clip 620 on the hoop direction of feed.The end 631 of crosshead 630 connects the end (lower end) of hoop feed appliance with elevating lever 632.The hoop feed appliance is configured to extend towards hoop feed appliance 603 with elevating lever 632.That is, the hoop feed appliance extends near hoop feed appliance 603 following with the other end (upper end) of elevating lever 632.
Connect backing-out punch 622 on the crosshead 630.Backing-out punch 622 plays a role as the driving mechanism that opens and closes direction (above-below direction among the figure) driving crosshead 630 to mould.Backing-out punch 622 for example can comprise ball screw framework and electro-motor.In the example as shown, backing-out punch 622 possesses the following ball-screw upper end 623 (with reference to Fig. 6 (B)) of crosshead of being connected to 630, by 623 pushing tow crossheads 630 make crosshead 630 move to mold closing direction (the last direction among the figure) in the ball-screw upper end.
In the hollow part 628 of fixation clip 620, an end (lower end) of knock-pin 612 is connected in crosshead 630.Knock-pin 612 disposes in the mode of extending below liftout plate 608.That is, the other end of knock-pin 612 (upper end) extended near liftout plate 608 following.Knock-pin 612 is arranged to open and close direction to mould and is run through fixation clip 620.For this purpose, can on fixation clip 620, form the knock-pin hollow part 629 that runs through to mould switching direction.Knock-pin forms with the blowhole that hollow part 629 can be used as fixation clip 620, also can be used as machining hole and forms.Knock-pin forms the hollow part 628 that is communicated in pressing plate 620 with hollow part 629.
In the present embodiment, if crosshead 630 moves to the mold closing direction by backing-out punch 622, the knock-pin 612 that then is connected in crosshead 630 is when the mold closing direction moves, and the hoop feed appliance that meanwhile is connected in crosshead 630 moves to the mold closing direction with elevating lever 632.If knock-pin 612 moves to the mold closing direction, then the end of knock-pin 612 be connected to liftout plate 608 below, if knock-pin 612 further moves to the mold closing direction, then liftout plate 608 and E pin 610 moves to the mold closing direction.Thus, realize of the release of hoop material 100 by E pin 610.Equally, if the hoop feed appliance moves to the mold closing direction with elevating lever 632, then the hoop feed appliance with the end of elevating lever 632 be connected to hoop feed appliance 603 below, if the hoop feed appliance further moves to the mold closing direction with elevating lever 632, then hoop feed appliance 603 moves (rise) to the mold closing direction.Thus, realize being supported on hoop material 100 the moving of hoop feed appliance 603 to the mold closing direction.
At this, the following time that the end that preferably is adjusted into knock-pin 612 is connected to liftout plate 608 and hoop feed appliance are identical with the following time that the end of elevating lever 632 is connected to hoop feed appliance 603.That is it is identical to the amount that the mold closing direction moves with elevating lever 632 by the hoop feed appliance with hoop material 100 to the amount of the release of mold closing direction by knock-pin 612, to be adjusted into hoop material 100.
Like this, in the present embodiment, hoop material 100 by knock-pin 612 release and hoop material 100 by the hoop feed appliance with elevating lever 632 to the mechanically moving ground interlock of mold closing direction and realization simultaneously.
In addition, the assembly method of relevant crosshead 630 is as follows: after the hollow part 628 with crosshead 630 insertion fixation clips 620, with nut crosshead 630 is fastened on knock-pin 612.At this moment, can utilize knock-pin to realize fastening based on box spanner and nut fastening clips with hollow part 629.
As mentioned above, as if forming machine 600, especially obtain the effect of following excellence according to above-mentioned present embodiment.
As mentioned above, in the present embodiment, hoop material 100 is realized according to same driving to moving of mold closing direction with elevating lever 632 by the hoop feed appliance by the release and the hoop material 100 of knock-pin 612, therefore can positively be obtained the synchronous of these actions.Thus, the deflection of hoop material 100 in the time of can suitably preventing to release hoop material 100.
In addition, crosshead 630 runs through the hollow part 628 of fixation clip 620 and prolongs, and realizes the rise function of hoop feed appliance 603 in the both sides of fixation clip 620.Like this, according to present embodiment, guarantee that by the hollow part 628 of vacating the cross-drilled hole shape at fixation clip 620 prolongation of crosshead 630 uses the space, thereby the restriction of linkage component of angle lever 624 that is not spreaded all over the bearing of trend setting of crosshead 630 just can prolong crosshead 630.In addition, owing to hollow part 628 with the important document of fixation clip 620 perforation face and the face opposite with perforation face continuously (with the state that links) have the mode of surplus to form, therefore can Min. ground suppress to result from the reduction of rigidity of the fixation clip 620 of hollow part 628.Especially as shown in Figure 7, hollow part 628 forms in the mode on the top that is positioned at angle lever 624, reduces thereby can further suppress rigidity.This is because when applying mold clamping force, and the top of angle lever 624 is parts (becoming protruding part on the contrary) that the amount of recess of perforation face is lacked than both sides in the fixation clip 620.
Fig. 8 is the cutaway view (front view) of expression according to the primary structure of the forming machine 800 of other embodiment of the present invention.The forming machine 800 of present embodiment is specialized as the horizontal injection forming machine.Fig. 8 (A) is the matched moulds of expression forming machine 800 or the state in the shaping, and the die sinking of Fig. 8 (B) expression forming machine 800 or product release or hoop feed appliance are released state.
But forming machine 800 possesses cover half 802, hoop feed appliance 803, fixation clip 804, dynamic model 806, liftout plate 808, E pin 810, knock-pin 812 dynamic pressure plates 820, backing-out punch 822, angle lever 824, crosshead 830 and hoop feed appliance push-off pin 832.
Equally, but form the hollow part 828 that runs through to the hoop direction of feed on the dynamic pressure plate 820.But hollow part 828 can be used as the blowhole of dynamic pressure plate 820 and forms, and also can be used as machining hole and forms.Hollow part 828 is with the required minimal size (the part area in the hole in the cross section) of the movable range that is used to guarantee crosshead 830 described later and form.
But be provided with crosshead 830 in the hollow part 828 of dynamic pressure plate 820.Crosshead 830 is the parts that extend to the hoop direction of feed, but and is arranged to run through the hollow part 828 of dynamic pressure plate 820.But crosshead 830 has the end 831 that expose the both sides of the dynamic pressure plate 820 on the hoop direction of feed.Be connected with the end (left end) of hoop feed appliance on the end 831 of crosshead 830 with push-off pin 832.The hoop feed appliance disposes in the mode of extending towards hoop feed appliance 803 with push-off pin 832.That is, the hoop feed appliance extends near the left side of hoop feed appliance 803 with the other end (right-hand member) of push-off pin 832.
Be connected with backing-out punch 822 on the crosshead 830.Backing-out punch 822 plays a role as the driving mechanism that opens and closes direction (left and right directions among the figure) driving crosshead 830 to mould.Backing-out punch 822 for example can comprise ball screw framework and electro-motor.In the illustrated embodiment, backing-out punch 822 possesses the ball-screw right part 823 (with reference to Fig. 8 (B)) on the left side of crosshead of being connected to 830, by 823 release crossheads 830, thereby crosshead 830 is moved to mold closing direction (right among the figure) in the ball-screw right part.
But in the hollow part 828 of dynamic pressure plate 820, an end (left end) of knock-pin 812 is connected in crosshead 830.Knock-pin 812 disposes in the mode of extending towards the left side of liftout plate 808.That is, the other end of knock-pin 812 (right-hand member) extends near the left side of liftout plate 808.But knock-pin 812 is provided with in the mode that runs through dynamic pressure plate 820 to mould switching direction.For this purpose, open and close the knock-pin hollow part 829 that direction runs through but be formed with in the dynamic pressure plate 820 to mould.But knock-pin forms with the blowhole that hollow part 829 can be used as dynamic pressure plate 820, also can be used as machining hole and forms.But knock-pin forms with the mode of hollow part 829 with the hollow part 828 that is communicated in dynamic pressure plate 820.
Forming machine 800 according to above-mentioned present embodiment, identical with above-mentioned forming machine 600, guarantee that the prolongation of crosshead 830 uses the space but vacate hollow part 828, be not subjected to the restriction of the linkage component of angle lever 824 just can prolong crosshead 830 thus at dynamic pressure plate 820.In addition, but owing to hollow part 828 has the mode of surplus to form with the important document of dynamic pressure plate 820 at perforation face and the face opposite with perforation face continuously, so can Min. ground suppress the reduction of rigidity.Especially, can form to be located at the mode that is adjacent to the part of angle lever 824 on the mould switching direction, further suppress the reduction (with reference to figure 7) of rigidity by hollow part 828.
Fig. 9 is that expression is according to the cutaway view (upward view) of the primary structure of the forming machine 900 of other embodiment in addition of the present invention.The forming machine 900 of present embodiment is specialized as the horizontal injection forming machine.The matched moulds of Fig. 9 (A) expression forming machine 900 or the state in the shaping, the die sinking of Fig. 9 (B) expression forming machine 900 or product release or hoop feed appliance are released state.
The forming machine 900 of present embodiment is that the difference of forming machine 800 shown in Figure 8 is that the hoop direction of feed is for horizontal longitudinally with the hoop direction of feed.Other aspects forming machine 800 with shown in Figure 8 in fact are identical, omit explanation so add identical reference marker.In addition, when hoop direction of feed when being horizontal, as shown in Figure 9, the linkage component of angle lever 824 spreads all over the direction setting that the bearing of trend with crosshead 830 intersects, so can not bring big restriction to the prolongation of crosshead 830.But, also identical during the forming machine 900 of present embodiment, but owing to hollow part 828 has the mode of surplus to form with the important document of dynamic pressure plate 820 at perforation face and the face opposite with perforation face continuously, so can Min. ground suppress the reduction of rigidity.
More than, the preferred embodiments of the present invention are had been described in detail, but the invention is not restricted to the embodiments described, as long as in not departing from the scope of the present invention, just can append various distortion and replacement to the above embodiments.
For example, in the above embodiments, but crosshead is set as the structure that runs through and release the hoop material from dynamic pressure plate from the outside of mould, but the invention is not restricted to this, for example, but can utilize the space of the face side opposite of dynamic pressure plate to prolong crosshead, also can form groove and prolong crosshead at the face opposite with perforation face with perforation face.But, at this moment, when adopting toggle mechanism,,,, hollow part is set and prolongs the structure of crosshead but preferably be set as at dynamic pressure plate as the above embodiments so consider from the viewpoint of design freedom because define the extending direction of crosshead.
Claims (6)
1. ester moulding mould possesses the 1st row hot flow path and the 2nd row hot flow path on the vertical direction of the direction of feed of hoop material relatively, it is characterized in that,
The hot-runner nozzle of the 1st row hot flow path, the hot-runner nozzle with respect to the 2nd row hot flow path on the direction vertical with the direction of feed of hoop material is offset.
2. ester moulding mould as claimed in claim 1, wherein,
Possess 2 above hot flow path groups,
Each hot flow path group possesses described the 1st row hot flow path and described the 2nd row hot flow path respectively,
Each hot flow path group is skew ground configuration each other on the direction of feed of hoop material.
3. injection machine possesses:
Claim 1 or 2 described ester moulding moulds, and
Feed appliance is fed to described ester moulding mould with the hoop material.
4. ejection forming method uses the ester moulding mould that possesses the 1st row hot flow path and the 2nd row hot flow path on the vertical direction of the direction of feed of hoop material relatively, it is characterized in that possessing:
The 1st injection moulding step, from the hot-runner nozzle of the 1st row hot flow path to the 1st ester moulding reservations injecting resin on the production line vertical the hoop material with the direction of feed of hoop material;
The feeding step is after described the 1st injection moulding step, with the amount of feeding feeding hoop material of the distance between the 1st row hot flow path described in the direction of feed that is equivalent to the hoop material and described the 2nd row hot flow path; And
The 2nd injection moulding step, after described feeding step, from the hot-runner nozzle of the 2nd row hot flow path to the 2nd ester moulding reservations injecting resin on the production line described in the hoop material, the hot-runner nozzle of described the 2nd row hot flow path on the direction vertical with the direction of feed of hoop material with respect to the hot-runner nozzle skew of described the 1st row hot flow path.
5. ejection forming method, use the ester moulding mould, this ester moulding mould possesses the 1st row hot flow path and the 2nd row hot flow path on the vertical direction of the direction of feed of relative hoop material, the 1st row hot flow path and the 2nd row hot flow path separate on the direction of feed of hoop material, it is characterized in that described method repeats to comprise the processing in 1 cycle of following steps:
The injection moulding step, from the hot-runner nozzle of the 1st row hot flow path to the hoop material in the 1st ester moulding reservations injecting resin on the 1st production line vertical with the direction of feed of hoop material, from the hot-runner nozzle of the 2nd row hot flow path to the 2nd ester moulding reservations injecting resin on the 2nd production line the hoop material, with respect to the hot-runner nozzle skew of described the 1st row hot flow path, described the 2nd production line described relatively the 1st production line on the direction of feed of hoop material separates the hot-runner nozzle of described the 2nd row hot flow path on the direction vertical with the direction of feed of hoop material; And
The feeding step is after described injection moulding step, with the amount of feeding feeding hoop material of the partition distance between the 1st row hot flow path described in the direction of feed that is equivalent to the hoop material and described the 2nd row hot flow path.
6. an injection machine possesses ester moulding mould and ejecting mechanism, it is characterized in that,
Possess the release member, described release member is released the hoop material in the lateral of described mould mold closing direction, thus the crosshead by prolonging described ejecting mechanism and described ejecting mechanism eject the action synchronization action.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310240745.0A CN103331881B (en) | 2010-04-12 | 2011-04-12 | Injection machine |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2010091660A JP5456548B2 (en) | 2010-04-12 | 2010-04-12 | Resin molding mold and injection molding method |
| JP091660/2010 | 2010-04-12 |
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| CN201310240745.0A Division CN103331881B (en) | 2010-04-12 | 2011-04-12 | Injection machine |
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| CN102211378A true CN102211378A (en) | 2011-10-12 |
| CN102211378B CN102211378B (en) | 2013-10-30 |
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| CN2011100906489A Expired - Fee Related CN102211378B (en) | 2010-04-12 | 2011-04-12 | Resin molding mold, injection molding machine and injection molding method |
| CN201310240745.0A Expired - Fee Related CN103331881B (en) | 2010-04-12 | 2011-04-12 | Injection machine |
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| KR (2) | KR101270953B1 (en) |
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| CN103692611B (en) * | 2013-12-17 | 2016-03-02 | 陕西宝成航空仪表有限责任公司 | The injection molding forming method of miniature transmission of electricity spindle guide wire ferrule ring and particular manufacturing craft |
| CN115416238B (en) * | 2022-11-04 | 2023-01-24 | 赫比(成都)精密塑胶制品有限公司 | Mold for separating material belt and mold opening method thereof |
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- 2011-04-12 KR KR1020110033600A patent/KR101270953B1/en active IP Right Grant
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Also Published As
| Publication number | Publication date |
|---|---|
| KR20110114471A (en) | 2011-10-19 |
| TWI616304B (en) | 2018-03-01 |
| KR101270953B1 (en) | 2013-06-11 |
| JP5456548B2 (en) | 2014-04-02 |
| CN103331881A (en) | 2013-10-02 |
| TW201630703A (en) | 2016-09-01 |
| CN102211378B (en) | 2013-10-30 |
| CN103331881B (en) | 2015-11-18 |
| TW201134644A (en) | 2011-10-16 |
| TWI554379B (en) | 2016-10-21 |
| KR101327753B1 (en) | 2013-11-11 |
| JP2011218702A (en) | 2011-11-04 |
| KR20130044276A (en) | 2013-05-02 |
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