CN102211244A - Method and device for manufacturing filter sieve - Google Patents
Method and device for manufacturing filter sieve Download PDFInfo
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- CN102211244A CN102211244A CN2011100009604A CN201110000960A CN102211244A CN 102211244 A CN102211244 A CN 102211244A CN 2011100009604 A CN2011100009604 A CN 2011100009604A CN 201110000960 A CN201110000960 A CN 201110000960A CN 102211244 A CN102211244 A CN 102211244A
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Abstract
The invention relates to a method and a device for manufacturing a filter sieve. The filter sieve comprises a plurality of ribs, and metal wires fixedly arranged on the outer walls of the plurality of ribs. The method comprises the following steps of: fixedly distributing the plurality of ribs on the same cylindrical surface and fixing to form a rib whole; rotating the rib whole around the axis line of the rib whole, and moving the rib whole along the extending direction of the axis line of the rib whole; feeding the metal wires into the rib whole and welding; spirally winding the metal wires on the outer wall of the rib whole and reserving a fixed gap; welding the metal wires on the rib whole while winding to form a barrel-shaped filter sieve; and cutting the barrel-shaped filter sieve into the filter sieve with the required size. The filter sieve is formed by winding and welding the metal wires on the plurality of ribs, the strength of the sieve can be changed by increasing the number or size of the ribs, and a support framework is not needed; and the distance between two adjacent circles of metal wires can be effectively controlled to adjust the size and specification of the filter sieve, the steps are simple, manufacturing efficiency is high, and the manufacturing cost of the filter sieve is greatly reduced.
Description
Technical field
The present invention relates to a kind of manufacturing method and apparatus of sieves, this sieves is applied on the filter plant of industry water treatment aspects such as oil field, chemical industry, water treatment, food.
Background technology
Sieves is applied to the essence filter and the smart filter engineering of industry water treatment aspects such as electric power oil well, the natural gas well, well, chemical industry, mine, papermaking, environmental protection, water treatment, metallurgy, petrochemical industry, food, sand control.
The sieve of secondary filter in the market generally has two kinds of methods:
First method: adopt certain thickness punching steel plate or punching tubing as skeleton, adopt the silk screen of different meshes that skeleton is coated according to the needs of filtering accuracy and play filter effect, as shown in Figure 1.The drawback of this kind method is the silk screen insufficient strength, damaged easily, in addition, because the obstruction of passive punching steel plate and punching tubing itself also greatly reduces the penetrating rate of sieves, make it easy obstruction, non-easy cleaning, life cycle weak point, need often to change.
Second method: existing market is used wears the bar screen pack, as shown in Figure 2.Wear the bar screen pack every one metal wire is used punch press compression moulding V-type bar earlier, get a circular hole every an intersegmental distance, be used for the perforating branches stay, a considerable amount of V-type bars are closely arranged, bottom circular hole being aligned, pass fixingly again with bonding jumper, the net sheet that will fix at last is placed on the grinding machine, grinds according to the needed filtration of V-type bar feature slit.Screen pack intensity height, the penetrating rate height of the processing of this kind method, but consumption worker consuming time processed; In addition, the drawing of V-type bar is inhomogeneous, and series connection is yielding after being shaped, and the time of filtration that grinds is also inhomogeneous, does not reach the requirement of gap precision unanimity.
Summary of the invention
An object of the present invention is to provide a kind of intensity height, even, the penetrating rate height of time of filtration, sieves manufacture method that production efficiency is high.
For achieving the above object, the technical solution used in the present invention is:
A kind of manufacture method of sieves, described sieves comprise the many ribs of setting spacings, are fixedly welded on many wires on the described rib outer wall, and described manufacture method comprises the steps:
(1), with many described rib stationary distribution on the same face of cylinder, will fix the back many described ribs be considered as a rib integral body;
(2), with described rib integral body around the rotation of its axial line, the bearing of trend along its axial line moves simultaneously, its length distance stretches;
(3), described wire is delivered to described rib on the whole, and suit the place at described rib on the whole with described welded wire at both;
(4), spiral twines wire on the outer wall of described rib integral body, and make and leave the fixed interval (FI) between the described wire of two adjacent rings;
(5), twine wiry simultaneously at described rib on the whole and do steadily axially operation with described welded wire, limit operation side weld connects, to form the tubular sieves;
(6), the tubular sieves is opened leveling, cut into the size that needs.
Preferably, in described step (1), many described ribs are evenly distributed on the same face of cylinder, and the spacing of described rib quantity, adjacent two described ribs can be determined according to the required intensity of screen pack.
Another object of the present invention provides a kind of manufacturing installation of realizing above-mentioned manufacture method.
For achieving the above object, the technical solution used in the present invention is:
A kind of manufacturing installation of sieves, comprise: frame, be arranged on clamping device, wire feeder and welding mechanism on the described frame, described clamping device comprises chuck, the tensile part that is connected with described chuck, offer a plurality of folder holes on the described chuck, a plurality of described folder holes are along same circle distribution, and described chuck can be rotated around its axial line, and described tensile part can move along the axial line bearing of trend of described chuck.
Preferably, described frame is provided with a rotary body, offers on the described rotary body and the corresponding through hole of described folder hole.
Preferably, this device includes the control assembly that is used to control described clamping device, wire feeder and welding mechanism action.
Preferably, described folder hole evenly distributes along same circumference.
Because the technique scheme utilization, the present invention compared with prior art has following advantage and effect:
Sieves of the present invention forms by twine welded wire on many ribs, and the intensity of screen cloth can change by the quantity or the size of adding rib, without any need for support frame; Simultaneously, can effectively control size, the specification that the distance between the two adjacent rings wire is regulated the sieves gap.This manufacture method step is simple, makes the efficient height, reduces the manufacturing cost of conventional screen greatly.
Description of drawings
Accompanying drawing 1 is the structural representation of filter core in the prior art;
Accompanying drawing 2 is for wearing the structural representation of bar screen cloth in the prior art;
Accompanying drawing 3 is the structural representation of sieves of the present invention;
Accompanying drawing 4 is the part enlarged drawing of sieves of the present invention;
Accompanying drawing 5 is the front view of sieves of the present invention;
Accompanying drawing 6 is the cross-sectional schematic of sieves of the present invention;
Accompanying drawing 7 is the schematic diagram of manufacturing installation of the present invention.
Wherein: 100, sieves; 1, rib; 2, wire; 3, gap; 200, device; 11, frame; 12, tensile part; 13, chuck; 14, rotary body; 15, welding copper wheel.
The specific embodiment
Below in conjunction with embodiment shown in the drawings the present invention is further described:
A kind of device 200 of making this sieves as shown in Figure 7, it comprises frame 11, is arranged on clamping device, wire feeder and welding mechanism on the frame 11.Wherein: clamping device comprises the chuck 13 that is used for fixing rib 1, the tensile part 12 that is connected with chuck 13, offer a plurality of folder hole (not shown)s on the chuck 13, a plurality of folder holes distribute uniformly along same circumference, simultaneously, chuck 13 can be rotated around its axial line itself, and tensile part 12 can move along the axial line bearing of trend of chuck 13 with pulling chuck 13 and move.
In addition, this device 200 also includes the control assembly that is used to control described clamping device, wire feeder and welding mechanism action, and control assembly comprises stepper motor, encoder.
Following mask body is set forth the manufacturing process of this sieves:
Specifically comprise the steps:
(1), determine the quantity of rib 1, the spacing of adjacent two ribs 1, an end of the rib 1 of quantification is fixed on the chuck 13, rotates chuck 13 and drive ribs 1 and rotate according to the needed intensity of screen pack;
(2), through hole on the rotary body 14 is passed in the other end of rib 1, simultaneously, rotary body 14 rotates synchronously with chuck 13, and tensile part 12 moves, the length of the rib that progressively stretches;
(3), wire 2 is delivered on the rib 1, and suit the place at both and wire 2 and rib 1 are welded together by the welding copper wheel 15 on the welding mechanism by wire feeder;
(4), along with the rotation and the stretching of rib 1, wire 2 is spirally wound on the outer wall of rib 1, and makes and leave fixed interval (FI) 3 between the two adjacent rings wire 2, the width in this gap 3 is accurately controlled by stepper motor and encoder;
(5), when twining wire 2, welding copper wheel 15 welds both several points, twine on the limit, side weld connects the sieves 100 that forms tubular;
(6), the sieves 100 of tubular is opened leveling, cut into the size that needs.
The foregoing description only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the personage who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.All equivalences that spirit essence is done according to the present invention change or modify, and all should be encompassed within protection scope of the present invention.
Claims (6)
1. the manufacture method of a sieves, described sieves comprise the many ribs of setting spacings, are fixedly welded on many wires on the described rib outer wall, and it is characterized in that: described manufacture method comprises the steps:
(1), with many described rib stationary distribution on the same face of cylinder, will fix the back many described ribs be considered as a rib integral body;
(2), with described rib integral body around the rotation of its axial line, the bearing of trend along its axial line moves simultaneously, its length distance stretches;
(3), described wire is delivered to described rib on the whole, and suit the place at described rib on the whole with described welded wire at both;
(4), spiral twines wire on the outer wall of described rib integral body, and make and leave the fixed interval (FI) between the described wire of two adjacent rings;
(5), twine wiry simultaneously at described rib on the whole and do steadily axially operation with described welded wire, limit operation side weld connects, to form the tubular sieves;
(6), the tubular sieves is opened leveling, cut into the size that needs.
2. manufacture method according to claim 1, it is characterized in that: in described step (1), many described ribs are evenly distributed on the same face of cylinder, and the spacing of described rib quantity, adjacent two described ribs can be determined according to the required intensity of screen pack.
3. manufacturing installation of realizing manufacture method as claimed in claim 1, it is characterized in that: comprising: frame, be arranged on clamping device, wire feeder and welding mechanism on the described frame, described clamping device comprises chuck, the tensile part that is connected with described chuck, offer a plurality of folder holes on the described chuck, a plurality of described folder holes are along same circle distribution, and described chuck can be rotated around its axial line, and described tensile part can move along the axial line bearing of trend of described chuck.
4. manufacturing installation according to claim 3 is characterized in that: described frame is provided with a rotary body, offers on the described rotary body and the corresponding through hole of described folder hole.
5. manufacturing installation according to claim 3 is characterized in that: this device includes the control assembly that is used to control described clamping device, wire feeder and welding mechanism action.
6. manufacturing installation according to claim 3 is characterized in that: described folder hole evenly distributes along same circumference.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100009604A CN102211244A (en) | 2011-01-05 | 2011-01-05 | Method and device for manufacturing filter sieve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100009604A CN102211244A (en) | 2011-01-05 | 2011-01-05 | Method and device for manufacturing filter sieve |
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| CN102211244A true CN102211244A (en) | 2011-10-12 |
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| CN2011100009604A Pending CN102211244A (en) | 2011-01-05 | 2011-01-05 | Method and device for manufacturing filter sieve |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831586A (en) * | 2013-11-30 | 2014-06-04 | 湖北侨光石化机械有限责任公司 | New process for manufacturing screen drum by utilizing strip-shaped screen |
| CN108672926A (en) * | 2018-04-27 | 2018-10-19 | 张家港市联通化机有限公司 | Vision welding tracking method and welding procedure |
| CN109349906A (en) * | 2018-11-16 | 2019-02-19 | 湖北科技学院 | A kind of use of juice extractor and its cleaning method |
| CN109386257A (en) * | 2017-08-02 | 2019-02-26 | 陕西汇丰悦石油科技开发有限公司 | A kind of underground sand prevention device |
| CN109693053A (en) * | 2019-01-23 | 2019-04-30 | 张家港市联通化机有限公司 | A kind of cylindrical filter core process units |
| CN109693052A (en) * | 2019-01-23 | 2019-04-30 | 张家港市联通化机有限公司 | A kind of conical filter core process units |
| CN110193653A (en) * | 2018-06-26 | 2019-09-03 | 浙江核芯泵业有限公司 | Welder in petrochemical industry residual oil filter core production equipment |
| CN111386169A (en) * | 2017-09-28 | 2020-07-07 | 阿奎塞腾斯集团有限公司 | System for manufacturing wire-based mesh filters and related method |
| CN113649501A (en) * | 2021-08-03 | 2021-11-16 | 张家港市联通化机有限公司 | Production process of bidirectional arc-shaped sieve plate |
| CN117020378A (en) * | 2023-09-04 | 2023-11-10 | 石家庄天诚特种设备有限公司 | Resistance welding net machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN1232743A (en) * | 1999-04-16 | 1999-10-27 | 东泰(成都)工业有限公司 | Manufacture process and equipment for steel skeleton reinforced composite plastic pipe |
| CN101716639A (en) * | 2009-11-18 | 2010-06-02 | 湖北侨光石化机械有限责任公司 | Full-automatic strip-shaped screen welding machine |
| CN101875151A (en) * | 2010-06-18 | 2010-11-03 | 无锡威华电焊机制造有限公司 | Feeding mechanism of mesh reinforcement welding forming machine |
| CN101879654A (en) * | 2010-06-18 | 2010-11-10 | 无锡威华电焊机制造有限公司 | Transverse rib automatic feeding mechanism of reinforcing mesh press welder |
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2011
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| CN1232743A (en) * | 1999-04-16 | 1999-10-27 | 东泰(成都)工业有限公司 | Manufacture process and equipment for steel skeleton reinforced composite plastic pipe |
| CN101716639A (en) * | 2009-11-18 | 2010-06-02 | 湖北侨光石化机械有限责任公司 | Full-automatic strip-shaped screen welding machine |
| CN101875151A (en) * | 2010-06-18 | 2010-11-03 | 无锡威华电焊机制造有限公司 | Feeding mechanism of mesh reinforcement welding forming machine |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831586A (en) * | 2013-11-30 | 2014-06-04 | 湖北侨光石化机械有限责任公司 | New process for manufacturing screen drum by utilizing strip-shaped screen |
| CN109386257A (en) * | 2017-08-02 | 2019-02-26 | 陕西汇丰悦石油科技开发有限公司 | A kind of underground sand prevention device |
| EP3687728A4 (en) * | 2017-09-28 | 2021-10-13 | Aqseptence Group, Inc. | System and related methods for fabrication of wire based screen filters |
| CN111386169A (en) * | 2017-09-28 | 2020-07-07 | 阿奎塞腾斯集团有限公司 | System for manufacturing wire-based mesh filters and related method |
| CN108672926A (en) * | 2018-04-27 | 2018-10-19 | 张家港市联通化机有限公司 | Vision welding tracking method and welding procedure |
| CN110193653A (en) * | 2018-06-26 | 2019-09-03 | 浙江核芯泵业有限公司 | Welder in petrochemical industry residual oil filter core production equipment |
| CN110193653B (en) * | 2018-06-26 | 2022-05-03 | 浙江核芯流体装备有限公司 | Welding device in production equipment of petrochemical residual oil filtering core |
| CN109349906A (en) * | 2018-11-16 | 2019-02-19 | 湖北科技学院 | A kind of use of juice extractor and its cleaning method |
| CN109693052A (en) * | 2019-01-23 | 2019-04-30 | 张家港市联通化机有限公司 | A kind of conical filter core process units |
| CN109693053A (en) * | 2019-01-23 | 2019-04-30 | 张家港市联通化机有限公司 | A kind of cylindrical filter core process units |
| CN113649501A (en) * | 2021-08-03 | 2021-11-16 | 张家港市联通化机有限公司 | Production process of bidirectional arc-shaped sieve plate |
| CN113649501B (en) * | 2021-08-03 | 2023-04-28 | 张家港市联通化机有限公司 | Production process of bidirectional arc-shaped sieve plate |
| CN117020378A (en) * | 2023-09-04 | 2023-11-10 | 石家庄天诚特种设备有限公司 | Resistance welding net machine |
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Application publication date: 20111012 |