Electromechanical integrated six-degree-of-freedom teaching machine tool
Technical field
The present invention relates to a kind of lathe and Machine Tool Circuit, electrically, especially a kind of safe and practical electromechanical integrated six-degree-of-freedom teaching machine tool being particularly suitable for student's real training.
Background technology
At present, the lathe that student's real training uses, be common end mill, sleeping milling machine first, that processes is limited in scope; Second be the end mill of Digit Control Machine Tool, sleeping milling machine, the scope of processing is also limited.Three is if use the digital controlled processing central machine tool of multiaxis, though the scope of the subject of knowledge and the object of knowledge processing adds, but this lathe is expensive, used circuit, electric method, be all with the model of lathe be placed in the circuit of lathe, regulator cubicle side puts on show, teaching result is undesirable, also dangerous, and the function of real training is perfect not.
Summary of the invention
The object of the present invention is to provide a kind of electromechanical integrated six-degree-of-freedom teaching machine tool, this mechatronics multi-functional teaching machine tool circuit, electrically carry out specialized designs safely for lathe real training, and the electric skills practice training of comprehensive PLC machine bed can be carried out, the real training of PLC maintenance electrician technical ability real training, PLC appliance circuit.
Technical scheme of the present invention is:
Electromechanical integrated six-degree-of-freedom teaching machine tool, comprise: lathe base, vertical shaft, horizontal axis, PLC circuit controller, lathe base 1 is provided with sleeping milling cutter column 7, self-powered platform column 3, M1 stepper motor 5, M2 stepper motor 2, machine pillar 21, sleeping milling cutter rail head 19, auxiliary strut 8; Sleeping milling cutter column 7 is provided with horizontal milling cutter craspedodrome knife rest 14 and sleeping milling cutter 36, on horizontal milling cutter craspedodrome knife rest 14, M6 stepper motor 15 is installed, on horizontal milling cutter craspedodrome knife rest 14, sleeping milling cutter rail head 19, M8 stepper motor 20, M7 motor 17 and horizontal broach shell worm and gear rotating disk system 18 are also installed; The inner ring of the broach shell of horizontal broach shell worm and gear rotating disk system 18 is taper sheaths, can the cutter such as brill, ream, hinge, milling, boring of mounting strap taper shank, and with pull bar tension, the outer ring of broach shell is worm screw, drives broach shell to rotate by being with the M7 motor 17 of worm gear.M7 motor 17, broach shell are all arranged in the horizontal broach shell worm and gear rotating disk system 18 that cylindrical is worm gear, and horizontal broach shell worm and gear rotating disk system 18 is connected with M8 stepper motor 20.
Machine pillar 21 is provided with middle cross beam swivelling tool-holder 24, vertical worm and gear broach shell rotating disk system 34 is arranged on middle cross beam swivelling tool-holder 24, and vertical worm and gear broach shell rotating disk system 34 is made up of vertical worm and gear broach shell, M11 slotting cutter motor 31, M10 stepper motor 25, slotting cutter index dial 30; Middle cross beam swivelling tool-holder is connected with left crossbeam 22, right crossbeam 32.
The top of machine pillar 21 is also provided with back timber 27, back timber 27 is provided with M13 stepper motor 28, M14 stepper motor 29 and two lifting screws 26, M14 stepper motor 29, M13 stepper motor 28 are connected with two lifting screw 26 one end respectively, lifting screw 26 other end is connected with left crossbeam 22, another lifting screw 26 other end is connected with right crossbeam 32, and drive slotting cutter index dial 30, slotting cutter 35 moves up and down.
Self-powered platform column 3 is provided with self-powered platform 6, self-powered platform 6 is provided with M2 stepper motor 2, M3 stepper motor 4, M4 stepper motor 10, M5 stepper motor 12, M2 stepper motor 2 is connected with self-powered platform 6, M2 stepper motor 2 drives self-powered platform column 3 to rotate, and makes workbench along Z axis rise and fall.
The PLC circuit controller of electromechanical integrated six-degree-of-freedom teaching machine tool of the present invention includes main frame, control panel, computer display.
The electromechanical integrated six-degree-of-freedom teaching machine tool course of work of the present invention is:
M1 stepper motor 5 drives sleeping milling cutter column 7 to rotate, and makes horizontal milling cutter craspedodrome knife rest 14, rises or declines; M6 stepper motor 15 forward or reverse, makes horizontal milling cutter craspedodrome knife rest 14, advances or retreats; M7 motor 17 drives horizontal broach shell to rotate; M8 stepper motor 20, by worm and gear rotary system, makes horizontal broach shell do gyration;
By the rotation of M9 stepper motor 23, slotting cutter index dial 30 is moved left and right, by the rotation of M12 stepper motor 33, slotting cutter index dial 30 is rotated around X-axis, M11 slotting cutter motor 31 rotates, drive milling cutter cover rotates, and M10 stepper motor 25 rotates, and slotting cutter index dial 30 is rotated.
By the rotation of M2 stepper motor 2, self-powered platform column 3 is driven to rotate, self-powered platform 6 is moved up and down, by the rotation of M3 stepper motor 4, drive horizontal work level 6 to move left and right, by the rotation of M4 stepper motor 10, drive longitudinal workbench 11 to move forward and backward, logical M5 crosses the rotation of stepper motor 12, and driven rotary workbench 13 rotates.
The rotation of M13 stepper motor 28, M14 stepper motor 29, makes lifting screw 26 rotate, and left crossbeam 22, slotting cutter middle cross beam 24, right crossbeam 32 are moved up and down, and namely drive slotting cutter index dial 30, slotting cutter 35 move up and down.
Electromechanical integrated six-degree-of-freedom teaching machine tool operation principle of the present invention is as shown in Figure 2:
(1) vertical broach shell presses Z-direction liter by screw rod 26 and M13, M14 stepper motor;
(2) the M11 stepper motor with worm gear drives vertical broach shell to scratch Z axis rotation;
(3) middle cross beam drives vertical knife cover revolution disc systems 34 to scratch X-axis rotation;
(4) M9 stepper motor drives vertical broach shell along X-axis moving linearly;
(5) M10 stepper motor drives vertical broach shell to scratch Y-axis rotation;
(6) M7 stepper motor drives horizontal broach shell to scratch X-axis rotation;
(7) M6 stepper motor drives horizontal broach shell along X-axis moving linearly;
(8) M8 stepper motor drives horizontal broach shell to scratch Y-axis rotation;
(9) M1 stepper motor drives horizontal broach shell along Z axis moving linearly;
(10) M2 stepper motor drives column to make workbench along Z axis moving linearly;
(11) M3 stepper motor drives workbench along X-axis moving linearly;
(12) M4 stepper motor drives workbench along Y-axis moving linearly;
(13) M5 stepper motor drives workbench to scratch Z axis and revolve.
Electromechanical integrated six-degree-of-freedom teaching machine tool of the present invention, it is multifunction teaching lathe, circuit, electrically carry out specialized designs safely for lathe real training, and the electric skills practice training of comprehensive PLC machine bed can be carried out, the real training of PLC maintenance electrician technical ability real training, PLC appliance circuit.Teaching result of the present invention is desirable, perfect in shape and function is a kind of safe and practical electromechanical integrated six-degree-of-freedom teaching machine tool being particularly suitable for student's real training.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention
Fig. 2 is fundamental diagram of the present invention.
In accompanying drawing 1: lathe base 1, M2 stepper motor 2, self-powered platform column 3, M3 stepper motor 4, M1 stepper motor 5, self-powered platform 6, sleeping milling cutter column 7, auxiliary strut 8, horizontal work level 9, M4 stepper motor 10, longitudinal workbench 11, M5 stepper motor 12, rotary table 13, 14. horizontal milling cutter craspedodrome knife rests 14, M6 stepper motor 15, sleeping milling index dial 16, M7 motor 17, horizontal broach shell worm and gear rotating disk system 18, sleeping milling cutter rail head 19, M8 stepper motor 20, machine pillar 21, left crossbeam 22, M9 stepper motor 23, middle cross beam swivelling tool-holder 24, M10 stepper motor 25, lifting screw 26, back timber 27, M13 stepper motor 28, M14 stepper motor 29, slotting cutter index dial 30, M11 slotting cutter motor 31, right crossbeam 32, M12 stepper motor 33, vertical milling knife bar 34, slotting cutter 35, sleeping milling cutter 36.
Detailed description of the invention
Embodiments of the invention are as shown in Figure 1: electromechanical integrated six-degree-of-freedom teaching machine tool of the present invention comprises: vertical shaft, horizontal axis, can install drill bit, reamer, send out the cutters such as cutter, boring cutter, milling cutter.Circuit, electrically by PLC control circui.Embodiments of the invention are as shown in Figure 1: electromechanical integrated six-degree-of-freedom teaching machine tool of the present invention comprises: vertical shaft, horizontal axis, can install drill bit, reamer, send out the cutters such as cutter, boring cutter, milling cutter.Circuit, electrically by PLC control circui.
Lathe base 1 is provided with sleeping milling cutter column 7, self-powered platform column 3, M1 stepper motor 5, M2 stepper motor 2, machine pillar 21, sleeping milling cutter rail head 19, auxiliary strut 8; Sleeping milling cutter column 7 is provided with horizontal milling cutter craspedodrome knife rest 14 and sleeping milling cutter 36, horizontal milling cutter craspedodrome knife rest 14 is provided with M6 stepper motor 15, sleeping milling cutter rail head 19, M8 stepper motor 20, M7 motor 17 and horizontal broach shell worm and gear rotating disk system 18; The inner ring of the broach shell of horizontal broach shell worm and gear rotating disk system 18 is taper sheaths, can the cutter such as brill, ream, hinge, milling, boring of mounting strap taper shank, and with pull bar tension, the outer ring of broach shell is worm screw, drives broach shell to rotate by being with the M7 motor 17 of worm gear.M7 motor 17, broach shell are all arranged in the horizontal broach shell worm and gear rotating disk system 18 that cylindrical is worm gear, and horizontal broach shell worm and gear rotating disk system 18 is connected with M8 stepper motor 20.
Machine pillar 21 is provided with middle cross beam swivelling tool-holder 24, vertical worm and gear broach shell rotating disk system 34 is arranged on middle cross beam swivelling tool-holder 24, vertical worm and gear broach shell rotating disk system 34 is made up of vertical worm and gear broach shell, M11 slotting cutter motor 31, M10 stepper motor 25, slotting cutter index dial 30; Middle cross beam swivelling tool-holder is connected with left crossbeam 22, right crossbeam 32.
The top of machine pillar 21 is also provided with back timber 27, back timber 27 is provided with M13 stepper motor 28, M14 stepper motor 29 and two lifting screws 26, M14 stepper motor 29, M13 stepper motor 28 are connected with two lifting screw 26 one end respectively, lifting screw 26 other end is connected with left crossbeam 22, another lifting screw 26 other end is connected with right crossbeam 32, and drive slotting cutter index dial 30, slotting cutter 35 moves up and down.
Self-powered platform column 3 is provided with self-powered platform 6, self-powered platform 6 is provided with M2 stepper motor 2, M3 stepper motor 4, M4 stepper motor 10, M5 stepper motor 12, M2 stepper motor 2 is connected with self-powered platform 6, M2 stepper motor 2 drives self-powered platform column 3 to rotate, and makes workbench along Z axis rise and fall.M3 stepper motor rotates and makes workbench moving linearly in X direction, and M4 stepper motor rotates and makes workbench along Y-direction moving linearly, and M5 stepper motor rotates and makes workbench scratch Z axis to revolve.
Horizontal milling cutter craspedodrome knife rest 14 is driven when M1 stepper motor 5 positive and negative rotation, it is oscilaltion campaign that sleeping milling cutter 36 does, on horizontal milling cutter craspedodrome knife rest 14, M6 stepper motor 15 is installed, horizontal milling cutter craspedodrome knife rest 14 is driven to do length feed motion during stepper motor M6 positive and negative rotation, on horizontal milling cutter craspedodrome knife rest 14, sleeping milling cutter rail head 19 is also installed, M8 stepper motor 20, M7 motor 17 and horizontal broach shell worm and gear rotating disk system 18, the inner ring of the broach shell of horizontal broach shell worm and gear rotating disk system 18 is taper sheaths, can the brill of mounting strap taper shank, ream, hinge, milling, the cutters such as boring, and strain with pull bar, the outer ring of broach shell is worm screw, broach shell is driven to rotate by being with the M7 motor 17 of worm gear.Therefore, horizontal broach shell worm and gear rotating disk system 18, can make broach shell under the control of M8 stepper motor 20, can in the clockwise direction or counter rotation.
Vertical worm and gear broach shell rotating disk system 34 is made up of the rotating disk, M10 stepper motor 25 etc. of vertical worm and gear broach shell, M11 slotting cutter motor 31, band worm gear; The operation principle of vertical worm and gear broach shell rotating disk system 34 is identical with horizontal broach shell worm and gear rotating disk system 18 operation principle.Simultaneously vertical worm and gear broach shell rotating disk system 34 to be arranged on middle cross beam swivelling tool-holder 24; Middle cross beam swivelling tool-holder is connected with left crossbeam 22, right crossbeam 32 again, and left crossbeam 22, right crossbeam 32 are connected with lifting screw 26 again.