Low molecule Processes and apparatus is taken off in the secondary flash distillation
Technical field
The present invention relates to methyl ethylene high temperature silicon rubber production technology, low molecule Processes and apparatus is taken off in particularly a kind of secondary flash distillation.
Background technology
Along with the sharp increase of the market requirement, for the unit ability of producing methyl ethylene high temperature silicon rubber, also along with increasing.So also will increase thereupon to all production units.It is an important process link of producing methyl ethylene high temperature silicon rubber process that low molecule is taken off in flash distillation, and flash distillation is taken off to hang down and divided subset to make an exception certainly.For flash evaporation technology, must guarantee good heat transfer effect and enough heat transfer areas.Be exactly that material stops time enough in addition in flasher.According to the method for routine, strengthen the diameter of flasher exactly, improve the height of flasher, can also strengthen a little the aperture of flowing through of card certainly.But the consequent has been brought a lot of problems.At first the difficulty of processing of equipment has obviously improved, and along with the enlarged diameter of unit, for also corresponding raising of requirement of strength of material, so the manufacturing expense of equipment will rise significantly; It is two because the increase of the diameter of equipment, and perhaps the height of integral device improves, and the cost expense of the factory building that is bound to directly have influence on also can rise for the structural requirement of factory building thereupon.
Consider from vacuum system, should guarantee good vacuum tightness, must improve free air delivery, the technical difficulty that can satisfy stand-alone device is tangible.
Summary of the invention
In view of the consideration of above-mentioned disadvantage, the invention provides a kind of secondary flash distillation and take off low molecule Processes and apparatus.
Low molecule technology is taken off in secondary flash distillation of the present invention, and its concrete steps are as follows:
2) in proportion methyl ethylene high-molecular weight silicon rubber, catalyzer and in polymerization process fully the polymeric cyclosiloxane mix as material;
2) with high-pressure inert gas material is sent into first flasher thermal degradation in inert gas atmosphere, enter in the flasher of high vacuum with unusual multifibres strip, increase its surface-area suddenly, isolate low molecule through card;
3) under the severe condition of high temperature and high vacuum, in time becoming the lower catalyst decomposes thing of boiling point and a part of unreacted methyl cyclosiloxane extraction, the byproduct of extraction is collected in the low molecule container through condensation and cooling, reenter low molecule storage tank, continue to recycle;
4) material through single flash enters storage tank period of stop;
5) material in the storage tank is under the propelling of rare gas element, enter second flasher, in inert gas atmosphere, low molecule is further discharged under high vacuum and pyritous condition once more, obtain stablely at last, fugitive constituent meets the methyl ethylene high temperature vulcanizing silicone rubber product of ministerial standard fully.
Described catalyzer is the alkaline organic bases oxyhydroxide of band amido or the organic bases oxyhydroxide of band phosphorus base.
The low subset that divides is taken off in secondary flash distillation of the present invention, comprise flasher and storage tank, wherein: described flasher is two, be respectively first flasher and second flasher, first flasher is connected two storage tanks respectively by pipeline and valve, two storage tanks are connected to second flasher by pipeline and valve again, and first flasher respectively is connected a low molecule collector with second flasher.
Described flasher is provided with feeding mouth, well heater, card, flashing chamber, low subexit and the discharge port of dividing, and well heater is last, and flashing chamber is following, card is arranged between the two, feeding mouth is located at the heating chamber top, and the low subexit that divides is located at flashing chamber by the card height, and discharge port is in the bottom of flashing chamber.
Low molecule Processes and apparatus is taken off in secondary flash distillation of the present invention: guaranteed that methyl ethylene high temperature vulcanizing silicone rubber is after polymerization 1., fully the resolvent of catalyzer is removed totally, owing to be that two flashers are placed in-line, guaranteed that fully the material after the polymerization is under the condition of high temperature and high vacuum, stop time enough, make unreacted methyl ring body in enough distances of flowing through with being enough to, in methyl vinyl silicone rubber, overflow, collect in the low molecule receiver through condensation and cooling, recirculation is used; 2. the area and the equivalent length of heat exchange have been improved effectively; 3. reduced the technical difficulty during plant machinery is made; 4. the requirement for equipment material has also obviously reduced; 5. also can alleviate burden and requirement to vacuum system.
Description of drawings
Fig. 1 is the synoptic diagram that low molecule Processes and apparatus is taken off in secondary flash distillation of the present invention.
Embodiment
Below in conjunction with embodiment low molecule Processes and apparatus is taken off in secondary flash distillation of the present invention and do detailed explanation.
Fig. 1 is the synoptic diagram that low molecule Processes and apparatus is taken off in secondary flash distillation of the present invention.
The low subset that divides is taken off in secondary flash distillation of the present invention, is made up of following three parts.The top is first flasher 1, below first flasher two storage tanks arranged side by side 3, be used to receive the product after the flash distillation for the first time, orlop is second flasher 2, be connected with valve 5 by pipeline 4 respectively between two flashers and the storage tank, first flasher 1 respectively is connected a low molecule collector 6 with second flasher 2.
First flasher and the second flasher structure are basic identical, be respectively equipped with feeding mouth 1a, well heater 1b, card 1c, flashing chamber 1d, the low subexit 1e of branch and discharge port 1f, well heater 1b is last, flashing chamber 1d is following, card 1c is arranged between the two, feeding mouth 1a is located at heating chamber 1b top, and the low subexit 1e that divides is located at flashing chamber 1d side by card 1c height, and discharge port 1e is in the bottom of flashing chamber 1d.
The material that low molecule technology is taken off in secondary flash distillation of the present invention is by methyl ethylene high-molecular weight silicon rubber, improves the catalyzer of speed of response, and in polymerization process polymeric cyclosiloxane (low molecule) composition fully.
Catalyzer mainly is the alkaline organic bases oxyhydroxide that the band amido is arranged, perhaps with the organic bases oxyhydroxide of phosphorus base.The compound of this class can the ring-opening polymerization of catalysis cyclosiloxane under lower temperature, and after temperature raises, and just can be decomposed into catalysis and degrade all not act on new compound.The organic bases of amido at high temperature resolves into the alkylamine of low-carbon (LC) and the alcohol of low-carbon (LC).Can from polymkeric substance, discharge by heating and vacuum.And the compound of organophosphorus remains in the polymkeric substance with regard to the trialkylphosphine oxide that becomes organophosphorus behind high temperature.
Described material is at first heating in first flasher, allows catalyzer under the pyritous condition, resolves into next step harmless product.Under the pressure of controlled rare gas element, through card, the specific surface area of material is suddenly amplified.Enter in the flashing chamber of high vacuum with unusual multifibres strip, under the severe condition of high temperature and high vacuum, in time becoming the lower catalyst decomposes thing of boiling point and a part of unreacted methyl cyclosiloxane extraction, the byproduct of extraction is through condensation and cooling.Collect in the low molecule receiver.Reenter low molecule storage tank.Continue to recycle.
Product after the flash distillation for the first time enters process tank.Process tank is also shown two, can switch use.Each process tank all has the valve of vacuum and rare gas element.Can be used alternatingly arbitrarily according to the needs of processing condition.
The material of process tank is under the pressure of rare gas element, material is pushed in the partial flasher, low molecule at rare gas element is further discharged under high vacuum and pyritous condition once more, obtain stablely at last, fugitive constituent meets the methyl ethylene high temperature vulcanizing silicone rubber product of ministerial standard fully.