A kind of flyash acid system is produced the recycle method of acid in the alumina process
Technical field
The present invention relates to a kind of flyash acid system and produce sour cyclic utilization method in the alumina process.
Background technology
China is big coal country, with coal as the basic fuel of electrical production.The stable development of energy industry in recent years, the rapid increase that has brought the flyash quantity discharged causes huge pressure to Chinese national economy construction and ecotope.Owing to contain valuable mineral resources such as aluminum oxide in the flyash, therefore the fine coal ashes being fully utilized, turns waste into wealth has become extensive studies focus content.Flyash extracts in the method for alumina, and acid system or using acid and alkali combination method just day by day are widely adopted because of it extracts digesting efficiency of alumina height and technology characteristic of simple.Wherein the hydrochloric acid that technical process is produced carries out reusable edible research very high using value, can promote economic cycle development, realizes the efficient utilization of resource.
Acid system or using acid and alkali combination method prepare the recovery problem that unavoidably has hydrochloric acid in the alumina technology and exist from flyash.
CN1792802A discloses " a kind of method of alumina of extracting " from flyash, flyash and the sulfuric acid reaction of this method after with roasting, filter, concentrate generation crystalline sulfuric acid aluminium, again generation aluminum oxide and sulfur trioxide gas are decomposed in the high-temperature calcination of crystalline sulfuric acid aluminium.
CN101234774A discloses " a kind of prepare method of alumina by coal series kaolin rock or coal gangue ", this method is calcining and activating behind fragmentation, grinding with coal series kaolin rock or coal gangue, generate liquor alumini chloridi with hydrochloric acid reaction then, by salting-out process crystal aluminum chloride is settled out and separates, the crystal aluminum chloride calcining and decomposing generates aluminum oxide and hydrogen chloride gas.
CN1065255A discloses a kind of " technique for production of alumina by chlorhydric acid-soda method ", is dissolution medium with hydrochloric acid in the technology, and ore Cheng Fenhou in small, broken bits through high-temperature roasting, with salt and hcl reaction, generates alkaline aluminium salt, through separating desiliconization in the high pressure enamel reaction still.Alkaline aluminium salt evaporation concentration, roasting decomposition are made γ shape aluminum oxide and hydrogen chloride gas.Above patent is not all launched further experimental study to the acid recovery aspect, just simple the introduction.
Summary of the invention
The purpose of this invention is to provide sour cyclic utilization method in a kind of circulating fluid bed coal ash acid system production metallurgy grade aluminum oxide process.Method of the present invention may further comprise the steps:
1, magnetically separating and removing ion from fly ash: the fluid bed powder coal ash is looked its granularity, reach below 100 orders through pulverizing, adding water, to be made into solid content be that 20~40wt%, preferable range are the slurry of 30~35wt%, on upright ring type magnetic separator, carry out magnetic separation, magnetic separation field intensity 1.0~2.0 ten thousand GS, preferable range are 1.5~1.75 ten thousand GS, according to the difference of iron level in the flyash, this process can repeat, and the iron oxide content in ash is reduced to (in ferric oxide) below the 1.0wt%.Slurry after the magnetic separation obtains solid content after solid-liquid separation be that 25~50wt%, preferable range are the filter cake of 30~45wt%.
2, acid is molten: it is molten to place acid-resistant reacting kettle to carry out hydrochloric acid acid the filter cake after the magnetic separation, concentration of hydrochloric acid is 20~30wt%, in the hydrochloric acid in HCl and the flyash mol ratio of aluminum oxide be that 4: 1~9: 1, preferable range are 4.5: 1~6: 1, the stripping temperature is that 100 ℃~200 ℃, preferable range are 130 ℃~150 ℃, stripping pressure 0.1~2.5MPa, preferable range are 0.3~1.0MPa, and dissolution time is that 0.5h~4h, preferable range are 1.5h~2.5h; Acid is molten after solid-liquid separation obtains liquor alumini chloridi.
3, resin absorption: the liquor alumini chloridi feeding is equipped with in the resin column of macroporous type resin cation (R.C.), utilizes resin that the adsorptive power of iron is carried out deironing, obtain refined crystalline aluminium chloride liquid.Treatment temp is that room temperature~90 ℃, preferable range are 60 ℃~80 ℃ during absorption, the liquor alumini chloridi flow velocity be 1~4 times of resin volume/hour, preferable range be 2~3 times of resin volumes/hour.Resin column can adopt the mode of single-column or twin columns polyphone.Resin is preferably D001,732,742,7020H, 7120H, JK008 or SPC-1 resin etc.
4, condensing crystal: refined crystalline aluminium chloride liquid is-0.03 at pressure~-0.07MPa, preferable range be-0.04~-0.06MPa, temperature is that 50~110 ℃, preferable range are condensing crystal under 70~80 ℃ the condition, obtain the crystal aluminum chloride crystal, the crystal weight that concentrated time control makes accounts for 40~65% of former refined crystalline aluminium chloride liquid weight.
5, calcining: crystal aluminum chloride calcine the preparation aluminum oxide in having the High Temperature Furnaces Heating Apparatus of gas concentration unit: crystal aluminum chloride is 950~1100 ℃ at 900~1200 ℃, preferable range calcined 1~4 hour, or earlier with crystal aluminum chloride 300~500 ℃ of thermal degradation 1~2 hour, be warming up to 900~1200 ℃ of calcinings 1~3 hour then, obtain alumina product after the thermolysis and produce hydrogen chloride gas.
6, hydrogen chloride gas is cooled to below 100 ℃ by cooling tower, enter in the acid absorption column, water flow jet speed is 100~120L/min in the control acid absorption column, carries out acid gas and tentatively reclaims.
7, the acid gas that does not absorb fully in the absorption tower is imported in the vacuum cycle acid storage tank, control its vacuum tightness and be-0.05~-0.07KPa carries out the secondary recovery of hydrochloric acid.
8, emit absorbing acid in absorption tower and the acid storage tank, add the concentrated hydrochloric acid that entry or concentration are 37wt% in proportion, regulating its concentration is 20~30wt%, returns the sour molten step in the 2nd step.
As preferred implementation, the upright ring type magnetic separator that the inventive method is used number is a disclosed upright ring type magnetic separator in 201010112520.3 as Chinese patent application, and the structure of upright ring type magnetic separator comprises: change, induction medium, upper yoke, lower yoke, magnet coil, opening for feed, mine tailing bucket and flushometer.Wherein, induction medium is installed in the change, magnet coil is arranged on around upper yoke and the lower yoke, so that upper yoke and lower yoke become a pair of generation vertical direction field pole, described upper yoke and lower yoke are separately positioned on interior, the outer both sides of ring of ring of change below, wherein, described induction medium is the Composite Steel expanded metals, every layer of expanded metal lath weaved into by the silk stalk, the edge of described silk stalk has rib shape wedge angle, described upper yoke is connected with opening for feed, and described lower yoke is connected with the mine tailing bucket that is used for discharging, and described flushometer is positioned at the change top.
Usefulness of the present invention is that technology is simple, and production process is easy to control, production cost is low, the hydrogenchloride product reusable edible of absorption.By method of the present invention, the cyclic utilization rate of hydrogenchloride can reach more than 99.5%.
Description of drawings
Fig. 1 is the process flow sheet of the inventive method.
The upright ring type magnetic separator structural representation that Fig. 2 uses for the present invention.
Embodiment
Raw material adopts certain heat power plant's output circulating fluid bed coal ash, and its chemical ingredients is as shown in table 1.
Table 1: circulating fluid bed coal ash chemical ingredients (wt%)
SiO
2 |
Al
2O
3 |
TiO
2 |
CaO |
MgO |
TFe
2O
3 |
FeO |
K
2O
|
Na
2O
|
LOS |
SO
3 |
Summation |
34.5 |
47.28 |
1.5 |
3.59 |
0.25 |
1.57 |
0.24 |
0.41 |
0.19 |
6.77 |
1.32 |
96.3 |
The structure of upright ring type magnetic separator used in the present invention comprises: change 101, induction medium 102, upper yoke 103, lower yoke 104, magnet coil 105, opening for feed 106, mine tailing bucket 107 and flushometer 108.Wherein, induction medium 102 is installed in the change 101, magnet coil 105 is arranged on around upper yoke 103 and the lower yoke 104, so that upper yoke 103 and lower yoke 104 become a pair of generation vertical direction field pole, described upper yoke 103 and lower yoke 104 are separately positioned in the ring of change 101 belows, encircle outer both sides, wherein, described induction medium 102 is the Composite Steel expanded metals, every layer of expanded metal lath weaved into by the silk stalk, the edge of described silk stalk has rib shape wedge angle, described upper yoke 103 is connected with opening for feed 106, and described lower yoke 104 is connected with the mine tailing bucket 107 that is used for discharging, and described flushometer 108 is positioned at change 101 tops.
Embodiment 1
Get the fluid bed powder coal ash and reach 150 orders, add water and make the slurry that contains admittedly for 30wt% through pulverizing, magnetic separation on upright ring type magnetic separator, magnetic separation field intensity 1.5 ten thousand Gs, magnetic separation three times, iron oxide content is 0.8wt% in flyash.With the filter cake that is contained admittedly after the press filtration of plate basket pressure filter for 34.5wt%.Filter cake is put into acid-resistant reacting kettle, and it is molten that the hydrochloric acid that adds 22wt% carries out acid, in the hydrochloric acid in HCl and the ash mol ratio of aluminum oxide be 5: 1,150 ℃ of temperature of reaction, in 2 hours reaction times, reaction pressure is 1.0MPa.Will the acid molten liquor alumini chloridi that obtains feeds in the resin column and carries out deironing, and resin column is in the single-column mode, and the resin of employing is D001 (Wan Dong chemical plant, Anhui), and treatment temp is 60 ℃, the liquor alumini chloridi flow velocity be 3 times of resin volumes/hour.The refined crystalline aluminium chloride liquid that generates sent into carry out evaporation concentration in the concentration tank, concentrate pressure-0.05MPa, 80 ℃ of thickening temperatures, control crystalline weight accounts for 50% of former refined crystalline aluminium chloride liquid weight, obtains crystal aluminum chloride.Crystal aluminum chloride is decomposed into aluminum oxide at 400 ℃, 2 hours resolving times, change High Temperature Furnaces Heating Apparatus then over to, and calcine down at 1100 ℃ and obtained alumina product in 2 hours.
The hydrogen chloride gas that calcining generates cools to 98 ℃ by cooling tower, enters in the acid absorption column.Water flow jet speed is 100L/min in the control acid absorption column, carries out acid gas and tentatively reclaims.The acid gas that does not absorb fully in the absorption tower is imported in the vacuum cycle acid storage tank, control its vacuum tightness and carry out the secondary recovery of hydrochloric acid for-0.05KPa.Acid is absorbed liquid weigh and chemical analysis, obtaining concentration of hydrochloric acid is 23.5wt%, and the recovery of hydrogen chloride rate is 99.65%.Emit absorbing acid in absorption tower and the acid storage tank at last, adding water, to regulate its concentration be 22wt%, returns sour molten step.
Embodiment 2
Prepare the main technique condition of metallurgical-grade aluminum oxide with embodiment 1 with the circulating fluidized bed ash.It is 26.5wt% that wherein sour molten step adds concentration of hydrochloric acid.
The hydrogen chloride gas that calcining generates cools to 90 ℃ by cooling tower, enters in the acid absorption column, and water flow jet speed is that 120L/min carries out acid gas and tentatively reclaims in the control acid absorption column.The acid gas that does not absorb fully in the absorption tower is imported in the vacuum cycle acid storage tank, control its vacuum tightness and carry out the secondary recovery of hydrochloric acid for-0.07KPa.Acid is absorbed liquid weigh and chemical analysis, obtaining concentration of hydrochloric acid is 26.9wt%, and the recovery of hydrogen chloride rate is 99.75%.At last, emit absorbing acid in absorption tower and the acid storage tank, adding water, to regulate its concentration be 26.5wt%, returns sour molten step.
Embodiment 3
With embodiment 1, it is 30wt% that wherein sour molten step adds concentration of hydrochloric acid with the grey main technique condition for preparing aluminum oxide of circulating fluidized bed.
The hydrogen chloride gas that calcining generates cools to 94 ℃ by cooling tower, enters in the acid absorption column, and water flow jet speed is that 110L/min carries out acid gas and tentatively reclaims in the control acid absorption column.The acid gas that does not absorb fully in the absorption tower is imported in the vacuum cycle acid storage tank, control its vacuum tightness and carry out the secondary recovery of hydrochloric acid for-0.06KPa.Acid is absorbed liquid weigh and chemical analysis, obtaining concentration of hydrochloric acid is 25.4wt%, and the recovery of hydrogen chloride rate is 99.69%.At last, emit absorbing acid in absorption tower and the acid storage tank, it is 30wt% that the hydrochloric acid that adds concentration and be 37wt% is regulated its concentration, returns sour molten step.