CN102145906A - Method for preparing low-iron aluminum chloride crystals by using fly ash as raw material - Google Patents

Method for preparing low-iron aluminum chloride crystals by using fly ash as raw material Download PDF

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Publication number
CN102145906A
CN102145906A CN 201110103754 CN201110103754A CN102145906A CN 102145906 A CN102145906 A CN 102145906A CN 201110103754 CN201110103754 CN 201110103754 CN 201110103754 A CN201110103754 A CN 201110103754A CN 102145906 A CN102145906 A CN 102145906A
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aluminum chloride
iron
preferred
crystal aluminum
solid
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CN102145906B (en
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凌文
池君洲
郭昭华
杨殿范
徐少南
张建民
孙延彬
李文清
王丹妮
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China Shenhua Energy Co Ltd
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China Shenhua Energy Co Ltd
Shenhua Zhungeer Energy Co Ltd
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Abstract

The invention provides a method for preparing low-iron aluminium chloride crystals by using fly ash as a raw material, which comprises the following steps of: (1) grinding the fly ash and carrying out wet magnetic separation to remove iron; (2) performing a reaction on the fly ash subjected to iron removal and hydrochloric acid to obtain pickle liquor; (3) carrying out decompressing concentration on the pickle liquor, and cooling and crystallizing the obtained pickle liquor to obtain slurry of aluminium chloride crystals; and (4) carrying out solid-liquid separation on the slurry of the aluminium chloride crystals, leaching with leacheate and carrying out solid-liquid separation and drying to obtain low-iron aluminium chloride crystal products. The method has the advantages of wide raw material resources, low cost, simple operation steps, easily controlled production process, stable production quality and the like. The content of iron (Fe) in the aluminium chloride crystal products obtained by the method is not higher than 0.025 percent by weight.

Description

A kind of is the method for the low iron crystal aluminum chloride of feedstock production with flyash
Technical field
The present invention relates to a kind of method for preparing crystal aluminum chloride, especially a kind of is the method for the low iron crystal aluminum chloride of feedstock production with flyash.
Background technology
Flyash is the waste that the coal-burning power plant discharges, China is to be the country of main energy sources with coal, annual flyash from power plant emission is up to more than one hundred million tons, a large amount of soils are are not only occupied in the discharging of flyash, and serious environment pollution, how to handle and utilize flyash to become an important problems.On the other hand, contain multiple utilizable component in the flyash, studies show that, usually the aluminium (in aluminum oxide) that contains 30-50% in the circulating fluid bed coal ash, in resource deficient day by day today, extract aluminium from flyash, the preparation crystal aluminum chloride is the effective way that makes flyash turn waste into wealth, fully utilize, and has good social benefit and economic benefit.
At present, the preparation method of low iron crystal aluminum chloride normally to be raw material through aluminium hydroxide or aluminum oxide after the deironing, makes with hydrochloric acid reaction, and its raw material sources are single, the production cost height.And with flyash be raw material directly the crystal aluminum chloride of preparation contain impurity such as iron usually, be difficult to remove with general method.
It is the method for feedstock production crystal aluminum chloride with the circulating fluid bed coal ash that CN200710055504.3 discloses a kind of, this method adopts directly, and the molten technology of acid makes liquor alumini chloridi from circulating fluid bed coal ash, slag liquid is separated obtain supernatant liquor, after the supernatant concentration crystallization, further make solid crystal aluminum chloride product through spraying drying again.Because the iron in the flyash very easily is dissolved in acid, and in the method, therefore the measure of the deironing that there is no need can cause the iron-holder height in the product crystal aluminum chloride, and the existence meeting of iron has a negative impact to the physics and the chemical property of crystal aluminum chloride product.
Still flyash direct production of no use is hanged down the method for iron crystal aluminum chloride at present, and therefore, being necessary to design a kind of is the method for the low iron crystal aluminum chloride of feedstock production with flyash, so that overcome above-mentioned defective.
Summary of the invention
The objective of the invention is to provide a kind of at above-mentioned the deficiencies in the prior art is the method for the low iron crystal aluminum chloride of feedstock production with flyash.
Provided by the present invention is the method for the low iron crystal aluminum chloride of feedstock production with flyash, may further comprise the steps:
(1) flyash is crushed to below 100 orders, adds water and be made into the slurry that solid content is 20-40wt%, after wet magnetic separation deironing and solid-liquid separation, obtain filter cake;
(2) it is molten adding hydrochloric acid in step (1) the gained filter cake to be carried out acid, obtains pickling liquor again after solid-liquid separation and washing;
(3) concentrating under reduced pressure is carried out in the gained pickling liquor to step (2), and the liquid after concentrating obtains the crystal aluminum chloride slurries through cooling crystallization;
(4) step (3) gained crystal aluminum chloride slurries are carried out solid-liquid separation, use leacheate drip washing, after solid-liquid separation and drying, obtain low iron crystal aluminum chloride product again.
Further describe method provided by the present invention below, but therefore the present invention is not subjected to any restriction.
Step (1): flyash is crushed to below 100 orders, adding water, to be made into solid content be 20-40wt%, the slurry of preferred 30-35wt%, carrying out magnetic separation to the iron oxide content (in ferric oxide) in the flyash by magnetic separator is reduced to below the 1.0wt%, obtaining solid content through solid-liquid separation is 25-50wt%, the filter cake of preferred 30-45wt%.
Described magnetic separator can be selected the various magnetic plants that are suitable for the opaque Material deironing commonly used for use.Preferably, described magnetic separator is the disclosed vertical-ring magnetic separator that is used for deferrization of pulverized coal ash in No. 201010112520.3, the Chinese patent application, this magnetic separator comprises: change, induction medium, upper yoke, lower yoke, magnet coil, opening for feed, mine tailing bucket and flushometer, induction medium is installed in the change, magnet coil is arranged on around upper yoke and the lower yoke, so that upper yoke and lower yoke become a pair of generation vertical direction field pole, described upper yoke and lower yoke are separately positioned in the ring of change below, encircle outer both sides, wherein, described induction medium is the Composite Steel expanded metals, every layer of expanded metal lath weaved into by the silk stalk, the edge of described silk stalk has rib shape wedge angle, described upper yoke is connected with opening for feed, and described lower yoke is connected with the mine tailing bucket that is used for discharging, and described flushometer is positioned at the change top.
The magnetic separation condition of described vertical-ring magnetic separator is: field intensity 1.0-2.0 ten thousand GS, preferred 1.5-1.75 ten thousand GS, electric current 30-40A.
Described magnetic separation process can repeat 2-4 time, preferred 2-3 time.
Step (2): with adding concentration in step (1) the gained filter cake is 20-37wt%, it is molten that the hydrochloric acid of preferred 20-30wt% carries out acid, in the hydrochloric acid in HCl and the flyash mol ratio of aluminum oxide be 4: 1-9: 1, preferred 4.5: 1-6: 1, stripping temperature is 100-200 ℃, preferred 130-150 ℃, stripping pressure are 0.1-2.5MPa, and preferred 0.3-1.0MPa, dissolution time are 0.5-4.0h, preferred 1.5-2.5h, through solid-liquid separation and washing, obtain pickling liquor again.
Described pickling liquor pH value is preferably 1-3.
Described solid-liquid separation can adopt any solid-liquid separating method commonly used, for example, uses sedimentation, filtration under diminished pressure, and pressure filtration all can.
Conventional washing methods is adopted in described washing, and water washs sour molten slag.Described washing process can repeat more than 2 or 2 times, for example 2-4 time, to sour molten slag near neutrality till, for example, the pH value of sour molten slag is about 5-6.
Step (3): concentrating under reduced pressure is carried out in the gained pickling liquor to step (2), concentrating pressure is-0.03--0.07MPa, and preferred-0.04--0.06MPa, thickening temperature is 50-110 ℃, preferred 70-80 ℃, liquid after concentrating is separated out crystal aluminum chloride through cooling, obtains the crystal aluminum chloride slurries.
Described step (3) is in when cooling, the crystal weight that control is separated out account for the former weight of aluminum chloride liquid 40% to 65% between, make most of aluminum chloride crystallization separate out, and impurity such as a small amount of iron(ic) chloride are still stayed in the middle of the solution because concentration is lower.
Step (4): step (3) gained crystal aluminum chloride slurries are carried out solid-liquid separation, after removing most of moisture content, carry out the impurity such as iron(ic) chloride that the crystal aluminum chloride surface adhesion is removed in drip washing with leacheate, carry out solid-liquid separation once more, obtain low iron crystal aluminum chloride product after drying.Residue mother liquor after the solid-liquid separation returns step (3) condensing crystal again.
The compound method of leacheate is in the described step (4): will hang down the iron crystal aluminum chloride and at room temperature be dissolved in the water, and be mixed with saturated liquor alumini chloridi.Described low iron crystal aluminum chloride is preferably the low iron crystal aluminum chloride for preparing by the inventive method.
Described step (4) is when drip washing, and the consumption of leacheate is a 50-300 milliliter per kilogram crystal aluminum chloride, preferred 100-200 milliliter per kilogram crystal aluminum chloride.
Described solid-liquid separation and drying can adopt the routine operation method, use centrifugation or vacuum belt filter, and drying temperature is preferably 70-100 ℃.
Compared with prior art, the beneficial effect that the present invention had is:
1, adopting circulating fluid bed coal ash is the feedstock production crystal aluminum chloride, and raw material sources are extensive, and cost is low.From this trade waste of flyash, extract crystal aluminum chloride product, have good economic benefits and social benefit with high added value.
2, the molten method of temperature (100-200 ℃) acid is extracted aluminium in the employing from flyash, and the extraction yield height to aluminium reaches more than 80%, the raw material availability height, and the level of residue of generation is little.
3, the method that adopts magnetic separation, crystallization, drip washing to combine realizes the removal of iron, and this method operation steps is simple, and production process is easy to control, good iron removal effect.
4, the resulting crystal aluminum chloride product of the present invention, its iron (Fe) content is not higher than 0.025wt%.
Embodiment
Further describe method provided by the present invention below by embodiment, but therefore the present invention is not subjected to any restriction.
Raw material adopts the circulating fluid bed coal ash of certain heat power plant's output, and its chemical ingredients is as shown in table 1.
Table 1 circulating fluid bed coal ash chemical ingredients (wt%)
SiO 2 Al 2O 3 TiO 2 CaO MgO Fe 2O 3 FeO K 2O Na 2O LOS SO 3 Summation
34.70 46.28 1.48 3.61 0.21 1.54 0.22 0.39 0.17 7.17 1.32 95.77
Embodiment 1
(1) gets the fluid bed powder coal ash and be crushed to 200 orders, add water and make the slurry that solid content is 33wt%, use in No. 201010112520.3, the Chinese patent application magnetic separation 3 times under 1.2 ten thousand GS of the disclosed vertical-ring magnetic separator that is used for deferrization of pulverized coal ash, iron oxide content in the flyash is reduced to 0.8wt%, with plate basket pressure filter (Henan Yu Zhou pressure filter factory, model: BAS320) obtain the filter cake that solid content is 37.5wt% after the press filtration;
(2) filter cake is put into acid-resistant reacting kettle, adding concentration is that the technical hydrochloric acid of 28wt% carries out sour molten reaction, in the hydrochloric acid in HCl and the flyash mol ratio of aluminum oxide be 4.5: 1,150 ℃ of stripping temperature, stripping pressure 1.0MPa, dissolution time 2h, reaction product obtains pH value and is 1.5 pickling liquor after the press filtration of above-mentioned plate basket pressure filter, washing;
(3) concentrating under reduced pressure is carried out in pickling liquor, concentrating pressure is-0.05MPa, 90 ℃ of thickening temperatures, and the liquid after concentrating at room temperature naturally cooling is separated out crystal aluminum chloride, obtain the aluminum chloride slurries, the crystal weight that control is separated out accounts for 40% of the former weight of aluminum chloride liquid.
(4) the aluminum chloride slurries are carried out vacuum filtration after, carry out drip washing by the per kilogram crystal aluminum chloride with 150 milliliters leacheate, and carry out vacuum filtration once more rapidly, after 70 ℃ of dryings, obtain low iron crystal aluminum chloride product.
After measured, the content of iron (Fe) is 0.023wt% in the crystal aluminum chloride product.
Embodiment 2
Except that step (1), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in the step (1) is adjusted into:
(1) gets the fluid bed powder coal ash and be crushed to 300 orders, add water and make the slurry that solid content is 35wt%, use in No. 201010112520.3, the Chinese patent application magnetic separation 4 times under 1.75 ten thousand GS of the disclosed vertical-ring magnetic separator that is used for deferrization of pulverized coal ash, iron oxide content in the flyash is reduced to 0.5wt%, with plate basket pressure filter (Henan Yu Zhou pressure filter factory, model: BAS320) obtain the filter cake that solid content is 38wt% after the press filtration;
After measured, the content of iron (Fe) is 0.020wt% in the crystal aluminum chloride product.
Embodiment 3
Except that step (1), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in the step (1) is adjusted into:
(1) gets the fluid bed powder coal ash and be crushed to 200 orders, add water and make the slurry that solid content is 30wt%, use in No. 201010112520.3, the Chinese patent application magnetic separation 2 times under 2.0 ten thousand GS of the disclosed vertical-ring magnetic separator that is used for deferrization of pulverized coal ash, iron oxide content in the flyash is reduced to 0.7wt%, with plate basket pressure filter (Henan Yu Zhou pressure filter factory, model: BAS320) obtain the filter cake that solid content is 35wt% after the press filtration;
After measured, the content of iron (Fe) is 0.022wt% in the crystal aluminum chloride product.
Embodiment 4
Except that step (2), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in the step (2) is adjusted into:
(2) filter cake is put into acid-resistant reacting kettle, adding concentration is that the technical hydrochloric acid of 36wt% carries out sour molten reaction, the mol ratio of aluminum oxide is 5: 1 in hydrochloric acid and the flyash, 200 ℃ of stripping temperature, stripping pressure 2.1MPa, dissolution time 2h, reaction product obtains pH value and is 1.5 pickling liquor after the press filtration of above-mentioned plate basket pressure filter, washing;
After measured, the content of iron (Fe) is 0.021wt% in the crystal aluminum chloride product.
Embodiment 5
Except that step (2) and (3), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in step (2) and (3) is adjusted into respectively:
(2) filter cake is put into acid-resistant reacting kettle, adding concentration is that the technical hydrochloric acid of 22wt% carries out sour molten reaction, the mol ratio of aluminum oxide is 6: 1 in hydrochloric acid and the flyash, 110 ℃ of stripping temperature, stripping pressure 0.2MPa, dissolution time 2h, reaction product obtains pH value and is 1.4 pickling liquor after the press filtration of above-mentioned plate basket pressure filter, washing;
(3) concentrating under reduced pressure is carried out in pickling liquor, concentrating pressure is-0.03MPa, 75 ℃ of thickening temperatures, and the liquid after concentrating at room temperature naturally cooling is separated out crystal aluminum chloride, obtain the crystal aluminum chloride slurries, the crystal that control is separated out accounts for 65% of the former weight of aluminum chloride liquid.
After measured, the content of iron (Fe) is 0.025wt% in the crystal aluminum chloride product.
Embodiment 6
Except that step (3), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in the step (3) is adjusted into:
(3) pickling liquor is sent into carried out evaporation concentration in the glass lining concentration tank, pressure-0.04MPa when concentrating, 70 ℃ of thickening temperatures, the liquid after concentrating is naturally cooling at room temperature, obtain rough crystal aluminum chloride slurries, the crystal that control is separated out accounts for 50% of the former weight of aluminum chloride liquid.
After measured, the content of iron (Fe) is 0.024wt% in the crystal aluminum chloride product.
Embodiment 7
Except that step (4), other operating procedure conditions are all identical with embodiment 1.Operating procedure condition in the step (4) is adjusted into:
(4) the aluminum chloride slurries are carried out vacuum filtration after, carry out drip washing by the per kilogram crystal aluminum chloride with 300 milliliters leacheate, and carry out vacuum filtration once more rapidly, after 70 ℃ of dryings, obtain low iron crystal aluminum chloride product.
After measured, the content of iron (Fe) is 0.019wt% in the crystal aluminum chloride product.
Contrast experiment's example 1
Omit step (1), other operating procedure condition is all identical with embodiment 1, and directly acid is molten without magnetic separation to be about to flyash, the preparation crystal aluminum chloride.
After measured, the content of iron (Fe) is 0.041wt% in the crystal aluminum chloride product.
Contrast experiment's example 2
Omit the lessivation in the step (4), other operating procedure condition is all identical with embodiment 1, and promptly the operating procedure condition in the step (4) is adjusted into:
(4) the aluminum chloride slurries are directly carried out vacuum filtration after, after 70 ℃ of dryings, obtain low iron crystal aluminum chloride product.
After measured, the content of iron (Fe) is 0.037wt% in the crystal aluminum chloride product.

Claims (10)

1. one kind is the method for the low iron crystal aluminum chloride of feedstock production with flyash, may further comprise the steps:
(1) flyash is crushed to below 100 orders, adds water and be made into the slurry that solid content is 20-40wt%, after iron removal by magnetic separation and solid-liquid separation, obtain filter cake;
(2) it is molten adding hydrochloric acid in step (1) the gained filter cake to be carried out acid, obtains pickling liquor again after solid-liquid separation and washing;
(3) concentrating under reduced pressure is carried out in the gained pickling liquor to step (2), and the liquid after concentrating obtains the crystal aluminum chloride slurries through cooling crystallization;
(4) step (3) gained crystal aluminum chloride slurries are carried out solid-liquid separation, use leacheate drip washing, after solid-liquid separation and drying, obtain low iron crystal aluminum chloride product again.
2. method according to claim 1, it is characterized in that, described step (1) is carried out magnetic separation to the iron oxide content in the flyash by magnetic separator and is reduced to below the 1.0wt%, and obtaining solid content through solid-liquid separation is 25-50wt%, the filter cake of preferred 30-45wt%.
3. method according to claim 2, it is characterized in that, described magnetic separator is a vertical-ring magnetic separator, comprise: change, induction medium, upper yoke, lower yoke, magnet coil, opening for feed, mine tailing bucket and flushometer, induction medium is installed in the change, magnet coil is arranged on around upper yoke and the lower yoke, so that upper yoke and lower yoke become a pair of generation vertical direction field pole, described upper yoke and lower yoke are separately positioned in the ring of change below, encircle outer both sides, wherein, described induction medium is the Composite Steel expanded metals, every layer of expanded metal lath weaved into by the silk stalk, and the edge of described silk stalk has rib shape wedge angle, and described upper yoke is connected with opening for feed, described lower yoke is connected with the mine tailing bucket that is used for discharging, and described flushometer is positioned at the change top.
4. method according to claim 3 is characterized in that, the magnetic separation condition of described vertical-ring magnetic separator is: field intensity 1.0-2.0 ten thousand GS, preferred 1.5-1.75 ten thousand GS.
5. according to claim 1 or 4 described methods, it is characterized in that, adding concentration in the described step (2) is 20-37wt%, it is molten that the hydrochloric acid of preferred 20-30wt% carries out acid, in the hydrochloric acid in HCl and the flyash mol ratio of aluminum oxide be 4: 1-9: 1, preferred 4.5: 1-6: 1, stripping temperature is 100-200 ℃, and preferred 130-150 ℃, stripping pressure are 0.1-2.5MPa, preferred 0.3-1.0MPa, dissolution time are 0.5-4.0h, preferred 1.5-2.5h.
6. method according to claim 5 is characterized in that, obtains the pickling liquor that pH value is 1-3 in the described step (2).
7. according to claim 1 or 6 described methods, it is characterized in that concentrating pressure in the described step (3) is-0.03--0.07MPa that preferred-0.04--0.06MPa, thickening temperature is 50-110 ℃, preferred 70-80 ℃.
8. method according to claim 7 is characterized in that, described step (3) is in when cooling, the crystal weight that control is separated out account for the former weight of aluminum chloride liquid 40% to 65% between.
9. according to claim 1 or 8 described methods, it is characterized in that the compound method of leacheate is in the described step (4): will hang down the iron crystal aluminum chloride and at room temperature be dissolved in the water, and be mixed with saturated liquor alumini chloridi.
10. according to each described method among the claim 1-4,6 or 8, it is characterized in that the consumption of leacheate is a 50-300 milliliter per kilogram crystal aluminum chloride in the described step (4), preferred 100-200 milliliter per kilogram crystal aluminum chloride.
CN2011101037546A 2010-04-27 2011-04-25 Method for preparing low-iron aluminum chloride crystals by using fly ash as raw material Active CN102145906B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113292088A (en) * 2021-05-19 2021-08-24 神华准能资源综合开发有限公司 Method for producing low-magnesium and low-calcium alumina from crystalline aluminum chloride
CN115007321A (en) * 2022-03-31 2022-09-06 神华准能资源综合开发有限公司 Method for recovering carbon from gangue acid leaching residue

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CN103738990B (en) * 2013-12-17 2015-09-09 中国神华能源股份有限公司 A kind of method utilizing crystal aluminum chloride to produce aluminum oxide
CN103803617B (en) * 2013-12-30 2016-03-16 中国神华能源股份有限公司 A kind of flyash acid system produces the method for aluminum oxide
CN105347380A (en) * 2015-10-29 2016-02-24 长安大学 Spraying method for removing iron
CN105540632A (en) * 2015-12-21 2016-05-04 华东理工常熟研究院有限公司 Method for purifying crystalline aluminum chloride

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Publication number Priority date Publication date Assignee Title
CN113292088A (en) * 2021-05-19 2021-08-24 神华准能资源综合开发有限公司 Method for producing low-magnesium and low-calcium alumina from crystalline aluminum chloride
CN115007321A (en) * 2022-03-31 2022-09-06 神华准能资源综合开发有限公司 Method for recovering carbon from gangue acid leaching residue

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