CN102205551A - Rotary three-station bidirectional building material pressing machine - Google Patents
Rotary three-station bidirectional building material pressing machine Download PDFInfo
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- CN102205551A CN102205551A CN2010101453617A CN201010145361A CN102205551A CN 102205551 A CN102205551 A CN 102205551A CN 2010101453617 A CN2010101453617 A CN 2010101453617A CN 201010145361 A CN201010145361 A CN 201010145361A CN 102205551 A CN102205551 A CN 102205551A
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Abstract
The invention discloses a rotary three-station bidirectional building material pressing machine. A three-station rotating disk rotates around a circle center; three groups of die frames are uniformly distributed on the three-station rotating disk at intervals; a lower die capable of moving in a longitudinal direction is positioned at the lower end of each group of die frame; a demoulding and stacking system comprises a demoulding and stacking device and a brick output conveyor; the demoulding and stacking device is used for demoulding a pressed building material and automatically stacking the building material onto the conveyor tidily to be conveyed; the initial state of the three-station rotating disk is static; in the initial state, a material inlet of a feeding machine is opposite to one group of die frame, and the other group of die frame is positioned in a pressing region of the bidirectional pressing machine; the demoulding and stacking device of the demoulding and stacking system is opposite to the third group of die frame; and the rotating direction of the three-station rotating disk is from the feeding machine to the bidirectional pressing machine, and the single rotating angle is 120 degrees. With the rotation of the three-station rotating disk, the feeding machine, the bidirectional pressing machine and the demoulding and stacking system perform feeding, pressing, demoulding, stacking and transmission on the three groups of die frames in real time, so the production speed is increased greatly.
Description
Technical field
The present invention relates to a kind of building walling hydrostatic profile equipment, the walling former of especially a kind of multistation, multi-cavity, two-way compacting.
Background technology
The a large amount of building walling formers that use of existing market have static pressure type and the formula former that jolt-squeezes.Because the static pressure type former can be suppressed highdensity product, its technological process adapts to the requirement of mass industrialized production, and constant product quality is being subjected to increasing application.
Above-mentioned hydrostatic profile equipment, the drawback that the ubiquity rhythm of production is slow, production efficiency is low, with respect to high equipment investment, manufacturer's input-output ratio is low, and economic benefit is low.This has directly restricted the progress of China's walling reform.
Summary of the invention
In order to overcome above-mentioned defective, the invention provides the two-way building materials press of a kind of revolution three stations, this press can increase under few situation in equipment investment, significantly improves pressing speed, improves the input-output ratio that detects press.
The present invention for the technical scheme that solves its technical problem and adopt is:
The two-way building materials press of a kind of revolution three stations, comprise two-way press, three station rotating disks, feeder and demoulding palletizing system, described three station rotating disks are and are horizontally disposed with, this three stations rotating disk can be around its center of circle rotation, on the circumferential area at its same distance place, center of circle, be evenly distributed with three groups framed (promptly forming three stations) at interval in this three stations rotating disk, every group is provided with at least two die cavitys in framed, described respectively organize framed lower end all correspondence be positioned with a counterdie, but this counterdie longitudinal register be active in framed in (can move up and down), described two-way press, the fixed-site of feeder and demoulding palletizing system, described demoulding palletizing system comprises demoulding palletizing apparatus and brick output conveyer, the building materials of having suppressed are carried out the demoulding to this demoulding palletizing apparatus and automatic block pattern row pattern transmits on the brick output conveyer, be provided with main compressing cylinder in the described two-way press, patrix and back-pressure oil cylinder, the nip region of described two-way press is defined by patrix lower end and back-pressure oil cylinder upper end and forms, patrix is driven by main compressing cylinder and vertically moves, during the framed nip region that is arranged in described two-way press, patrix be positioned at framed above, the patrix bottom is movable to debouch in the framed die cavity, and the back-pressure oil cylinder is positioned at the counterdie below and only pushes up described counterdie and moves up and down.
The original state of this three stations rotating disk is static, when three station rotating disks are in original state, the charging aperture of described feeder is framed over against one group, another organizes the framed nip region that is arranged in described two-way press, and the demoulding palletizing apparatus of described demoulding palletizing system is framed over against last group, the direction of rotation of described three station rotating disks is to rotate to two-way press direction from feeder, and the single anglec of rotation of this three stations rotating disk is 120 °.
During concrete work, rotation by three station rotating disks, to the replacement that circulates of three stations, three stations substitute the back three station rotating disk transfixions that put in place, by feeder, two-way press and demoulding palletizing system are respectively to three groups of framed material loadings that carry out simultaneously, compacting and demoulding piling transmission action, after three stations are all finished the work flow process, three station rotating disks are rotated counterclockwise 120 °, each die cavity enters next station, because the direction of rotation of three station rotating disks is rotated 120 ° from feeder to two-way press direction rotation and its single, its single working cycles process is: framed behind the feeder material loading goes in the nip region of two-way press and by after the two-way press compacting, go to the demoulding palletizing apparatus workspace of demoulding palletizing system again, by demoulding palletizing apparatus to the building materials of compression moulding carry out the demoulding and automatically block pattern row pattern on the brick output conveyer, transmit, finally building materials are carried out natural curing or steam-cured curing; Three stations are worked simultaneously and can be increased productivity to greatest extent, and under the same situation of die cavity number, its productivity is 2～3 times of single station unit; The present invention can significantly reduce machine kludge power, helps reducing carbon emission; And the present invention has improved the system power dissipation balance, compare with single station unit, single station unit is in a working cycles, required power consumption differs greatly, and its time system of 2/3rds is all worked under the superfluous situation of power, and adjustment brings difficulty to system, after adopting the present invention, the time of each station 70 to 80 percent, system was easy to adjust, helps operation stability of equipment in efficient operation.
As a further improvement on the present invention, the described die cavity of respectively organizing in framed can be scattered in 1～3 row, and every row's die cavity is established 2～20 caves.
As a further improvement on the present invention, described patrix drives the structure that vertically moves by main compressing cylinder and is: described patrix upper end is fixed with moved cross beam, the main compressing cylinder lower end moved cross beam that is connected.
As a further improvement on the present invention, described main compressing cylinder and back-pressure oil cylinder are respectively one or many oil cylinders arranged side by side, and exerting oneself of this main compressing cylinder and back-pressure oil cylinder is equal.As a further improvement on the present invention, all be arranged at intervals with the floating type stem stem of some air pressure in the described die cavity of respectively organizing in framed, be provided with an air pressure mechanism, the floating type stem stem vertical floating of the described air pressure of this air pressure mechanism controls can be made hollow brick with this.
As a further improvement on the present invention, when described three station rotating disks are in original state, the charging aperture of feeder over against one group of framed structure is: described feeder is provided with and adds feed bin, when three station rotating disks are in original state, this add feed bin be fixed in described framed directly over, the charging aperture of this feeder is over against the described charge door that adds feed bin.
As a further improvement on the present invention, be provided with measurement charging device in the described feeder, pressure size during according to last mold pressing system is determined increase, the minimizing or constant of the feeding quantity of this mould, guarantee the material unanimity of annotating in each film chamber, and reach specified volume or weight, guarantee the product size unanimity of producing, density is even.
The invention has the beneficial effects as follows: by the rotation of three station rotating disks, respectively three groups of framed material loading, compacting and demoulding pilings of carrying out are in real time transmitted by feeder, two-way press and demoulding palletizing system, can increase productivity to greatest extent, significantly reduce machine kludge power and improve the system power dissipation balance, significantly improved the production economic benefit.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a positional structure schematic diagram of the present invention.
The specific embodiment
Embodiment: the two-way building materials press of a kind of revolution three stations, comprise two-way press 1, three station rotating disks 2, feeder 3 and demoulding palletizing system, described three station rotating disks 2 are and are horizontally disposed with, this three stations rotating disk 2 can be around its center of circle rotation, on the circumferential area at its same distance place, center of circle, be evenly distributed with three groups of framed 20 (promptly forming three stations) at interval in this three stations rotating disk 2, be provided with at least two die cavitys 21 in every group framed 20, described respectively organize framed 20 lower end all correspondence be positioned with a counterdie 10, but these counterdie 10 longitudinal registers are active in framed 20 and (can move up and down), described two-way press 1, the fixed-site of feeder 3 and demoulding palletizing system, described demoulding palletizing system comprises demoulding palletizing apparatus and brick output conveyer 4, the building materials of having suppressed 5 are carried out the demoulding to this demoulding palletizing apparatus and automatic block pattern row pattern transmits on brick output conveyer 4, be provided with main compressing cylinder 7 in the described two-way press 1, patrix 6 and back-pressure oil cylinder 11, the nip region of described two-way press 1 is defined by patrix 6 lower ends and back-pressure oil cylinder 11 upper ends and forms, patrix 6 is driven by main compressing cylinder 7 and vertically moves, framed 20 when being arranged in the nip region of described two-way press 1, patrix 6 is positioned at above framed 20, patrix 6 bottoms are movable to debouch in framed 20 the die cavity 21, and back-pressure oil cylinder 11 is positioned at counterdie 10 belows and only pushes up described counterdie 10 and moves up and down.
The original state of this three stations rotating disk 2 is static, when three station rotating disks 2 are in original state, the charging aperture of described feeder 3 is over against one group framed 20, another organizes framed 20 nip region that are arranged in described two-way press 1, and the demoulding palletizing apparatus of described demoulding palletizing system is over against last group framed 20, the direction of rotation of described three station rotating disks 2 is for rotating (in the accompanying drawing for being rotated counterclockwise to two-way press 1 direction from feeder 3, see direction arrow among the figure), and the single anglec of rotation of this three stations rotating disk 2 is 120 °.
During concrete work, rotation by three station rotating disks 2, to the replacement that circulates of three stations, three stations substitute back three station rotating disks, 2 transfixions that put in place, by feeder 3, two-way press 1 and demoulding palletizing system carry out material loading simultaneously to three groups framed 20 respectively, compacting and demoulding piling transmission action, after three stations are all finished the work flow process, three station rotating disks 2 are rotated counterclockwise 120 °, each die cavity enters next station, because the direction of rotation of three station rotating disks 2 is rotated 120 ° from feeder 3 to two-way press 1 direction rotation and its single, its single working cycles process is: framed 20 go in the nip region of two-way press 1 and by after two-way press 1 compacting behind feeder 3 material loadings, go to the demoulding palletizing apparatus workspace of demoulding palletizing system again, by demoulding palletizing apparatus to the building materials 5 of compression moulding carry out the demoulding and automatically block pattern row pattern on brick output conveyer 4, transmit, finally building materials 5 are carried out natural curing or steam-cured curing; Three stations are worked simultaneously and can be increased productivity to greatest extent, and under the same situation of die cavity number, its productivity is 2～3 times of single station unit; The present invention can significantly reduce machine kludge power, helps reducing carbon emission; And the present invention has improved the system power dissipation balance, compare with single station unit, single station unit is in a working cycles, required power consumption differs greatly, and its time system of 2/3rds is all worked under the superfluous situation of power, and adjustment brings difficulty to system, after adopting the present invention, the time of each station 70 to 80 percent, system was easy to adjust, helps operation stability of equipment in efficient operation.
The described die cavity of respectively organizing in framed 20 21 can be scattered in 1～3 row, and every row's die cavity 21 is established 2～20 caves.
Described patrix 6 drives the structure that vertically moves by main compressing cylinder 7: described patrix 6 upper ends are fixed with moved cross beam, the main compressing cylinder 7 lower ends moved cross beam that is connected.
Described main compressing cylinder 7 and back-pressure oil cylinder 11 are respectively one or many oil cylinders arranged side by side, and exerting oneself of this main compressing cylinder 7 and back-pressure oil cylinder 11 is equal.
All be arranged at intervals with the floating type stem stem of some air pressure in the described die cavity of respectively organizing in framed 20 21, be provided with an air pressure mechanism, the floating type stem stem vertical floating of the described air pressure of this air pressure mechanism controls can be made hollow brick with this.When described three station rotating disks 2 are in original state, the charging aperture of feeder 3 over against one group framed 20 structure is: described feeder 3 is provided with and adds feed bin 8, when three station rotating disks 2 are in original state, this adds feed bin 8 and is fixed in directly over described framed 20, and the charging aperture of this feeder 3 is over against the described charge door that adds feed bin 8.
Be provided with measurement charging device in the described feeder 3, pressure size during according to last mold pressing system is determined increase, the minimizing or constant of the feeding quantity of this mould, guarantees the material unanimity of annotating in each film chamber, and reaches specified volume or weight, guarantee the product size unanimity of producing, density is even.
The production cycle that the present invention produces according to Test Application has shortened 2/3rds, and promptly output reaches three times of single station press, and power consumption and total energy consumption reduce greatly, have significantly improved the production economic benefit.
Be illustrated in figure 2 as the single 4 chamber building materials compact systems of one or three stations, the pressure of press is 160 tons, supporting power 28KW.Replace the double 12 chamber brick press of original single station, 480 tons of supporting power 92KW of unit pressure, production capacity 4 moulds/minute.Adopted three station technology now, the unit production cycle shortens to 5 seconds, promptly 12 moulds/minute.Productivity is the same with the single station machine in 12 chambeies, and supporting power has only 1/3rd of 12 chamber units, and the unit cost of investment is 2/3rds of 12 chamber machines, and the power consumption during the user uses reduces half.
Claims (7)
1. one kind is turned round the two-way building materials press of three stations, it is characterized in that: comprise two-way press (1), three station rotating disks (2), feeder (3) and demoulding palletizing system, described three station rotating disks (2) are and are horizontally disposed with, this three stations rotating disk (2) can be around its center of circle rotation, on the circumferential area at its same distance place, center of circle, be evenly distributed with three groups framed (20) at interval in this three stations rotating disk (2), be provided with at least two die cavitys (21) in every group framed (20), the described lower end of respectively organizing framed (20) all correspondence is positioned with a counterdie (10), this counterdie (10) but during longitudinal register is active in framed (20) (can move up and down), described two-way press (1), the fixed-site of feeder (3) and demoulding palletizing system, described demoulding palletizing system comprises demoulding palletizing apparatus and brick output conveyer (4), the building materials of having suppressed (5) are carried out the demoulding to this demoulding palletizing apparatus and automatic block pattern row pattern transmits on brick output conveyer (4), be provided with main compressing cylinder (7) in the described two-way press (1), patrix (6) and back-pressure oil cylinder (11), the nip region of described two-way press (1) is defined by patrix (6) lower end and back-pressure oil cylinder (11) upper end and forms, patrix (6) is driven by main compressing cylinder (7) and vertically moves, when framed (20) are arranged in the nip region of described two-way press (1), patrix (6) is positioned at above framed (20), patrix (6) bottom is movable to debouch in the die cavity (21) of framed (20), and back-pressure oil cylinder (11) is positioned at counterdie (10) below and only pushes up described counterdie (10) and moves up and down.
The original state of this three stations rotating disk (2) is static, three station rotating disks (2) are when being in original state, the charging aperture of described feeder (3) is over against one group framed (20), another group framed (20) is arranged in the nip region of described two-way press (1), and the demoulding palletizing apparatus of described demoulding palletizing system is over against last group framed (20), the direction of rotation of described three station rotating disks (2) is to rotate to two-way press (1) direction from feeder (3), and the single anglec of rotation of this three stations rotating disk (2) is 120 °.
2. the two-way building materials press of revolution three stations according to claim 1 is characterized in that: the described die cavity of respectively organizing in framed (20) (21) can be scattered in 1～3 row, and every row's die cavity (21) is established 2～20 caves.
3. the two-way building materials press of revolution three stations according to claim 1, it is characterized in that: described patrix (6) drives the structure vertically move by main compressing cylinder (7) and is: described patrix (6) upper end is fixed with moved cross beam, main compressing cylinder (7) the lower end moved cross beam that is connected.
4. according to claim 1 or the two-way building materials press of 3 described revolution three stations, it is characterized in that: described main compressing cylinder (7) and back-pressure oil cylinder (11) are respectively one or many oil cylinders arranged side by side, and exerting oneself of this main compressing cylinder (7) and back-pressure oil cylinder (11) is equal.
5. the two-way building materials press of revolution three stations according to claim 1, it is characterized in that: all be arranged at intervals with the floating type stem stem of some air pressure in the described die cavity of respectively organizing in framed (20) (21), be provided with an air pressure mechanism, the floating type stem stem vertical floating of the described air pressure of this air pressure mechanism controls.
6. the two-way building materials press of revolution three stations according to claim 1, it is characterized in that: described three station rotating disks (2) are when being in original state, the charging aperture of feeder (3) over against the structure of a group framed (20) is: described feeder (3) is provided with and adds feed bin (8), three station rotating disks (2) are when being in original state, this adds feed bin (8) and is fixed in directly over described framed (20), and the charging aperture of this feeder (3) is over against the described charge door that adds feed bin (8).
7. the two-way building materials press of revolution three stations according to claim 1, it is characterized in that: described feeder is provided with measurement charging device in (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010145361 CN102205551B (en) | 2010-03-30 | 2010-03-30 | Rotary three-station bidirectional building material pressing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010145361 CN102205551B (en) | 2010-03-30 | 2010-03-30 | Rotary three-station bidirectional building material pressing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102205551A true CN102205551A (en) | 2011-10-05 |
| CN102205551B CN102205551B (en) | 2013-08-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010145361 Expired - Fee Related CN102205551B (en) | 2010-03-30 | 2010-03-30 | Rotary three-station bidirectional building material pressing machine |
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| CN (1) | CN102205551B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873752A (en) * | 2012-09-17 | 2013-01-16 | 山东工业陶瓷研究设计院有限公司 | Automatic moulding and demoulding equipment for tubular products |
| CN104987989A (en) * | 2015-07-22 | 2015-10-21 | 江西省农业机械研究所 | Rotating disc type multi-station distiller's yeast block pressing machine and pressing method |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5145692A (en) * | 1991-01-02 | 1992-09-08 | Hereford Judson A | Brick making apparatus |
| CN200957632Y (en) * | 2006-06-05 | 2007-10-10 | 文同山 | Automatic hydraulic brick maker |
| CN200995445Y (en) * | 2006-11-21 | 2007-12-26 | 郭瑛 | Exhausting air-pressurizing brick and blank distributer |
| CN201002298Y (en) * | 2006-11-17 | 2008-01-09 | 初丹 | Turntable type vacuum material distributing brick press |
| CN201800111U (en) * | 2010-03-30 | 2011-04-20 | 昆山市升达机械制造有限公司 | Rotary three-station bidirectional building material pressing machine |
-
2010
- 2010-03-30 CN CN 201010145361 patent/CN102205551B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5145692A (en) * | 1991-01-02 | 1992-09-08 | Hereford Judson A | Brick making apparatus |
| CN200957632Y (en) * | 2006-06-05 | 2007-10-10 | 文同山 | Automatic hydraulic brick maker |
| CN201002298Y (en) * | 2006-11-17 | 2008-01-09 | 初丹 | Turntable type vacuum material distributing brick press |
| CN200995445Y (en) * | 2006-11-21 | 2007-12-26 | 郭瑛 | Exhausting air-pressurizing brick and blank distributer |
| CN201800111U (en) * | 2010-03-30 | 2011-04-20 | 昆山市升达机械制造有限公司 | Rotary three-station bidirectional building material pressing machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873752A (en) * | 2012-09-17 | 2013-01-16 | 山东工业陶瓷研究设计院有限公司 | Automatic moulding and demoulding equipment for tubular products |
| CN104987989A (en) * | 2015-07-22 | 2015-10-21 | 江西省农业机械研究所 | Rotating disc type multi-station distiller's yeast block pressing machine and pressing method |
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| Publication number | Publication date |
|---|---|
| CN102205551B (en) | 2013-08-21 |
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Effective date of registration: 20161219 Address after: 410000 Hunan province Changsha Datuo town Italy two city road No. 139 Patentee after: HUNAN SIWEI TECHNOLOGY DEVELOPMENT CO.,LTD. Address before: 215331 Jiangsu city of Kunshan Province Lu Jia Zhen Feng Dong Lu Patentee before: Kunshan Shengda Machinery Manufacture Co.,Ltd. |
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