Summary of the invention
Technical matters to be solved by this invention provides a kind of simple in structure, accuracy of detection and the higher cam contour of efficient and detects and use digital control system.
For solving the problems of the technologies described above, the invention provides a kind of cam contour and detect and use digital control system, comprising: be used for driving cam around guide rail that numerical control rotating platform, the level of the vertical coaxial rotation of axle level are located at numerical control rotating platform one side synchronously with assembly, be located at this guide rail synchronously with assembly synchronously with on and in the laser ranging head of cam one side, be used to measure the horizontal displacement of described laser ranging head the grating rule displacement sensor, be used to detect the scrambler and the industrial computer of the anglec of rotation of cam; Described industrial computer controls described numerical control rotating platform and guide rail is with the assembly action synchronously, and goes out the outline data of cam according to the data computation that described laser ranging head, grating rule displacement sensor and scrambler record.
Particularly, described laser ranging head is located at guide rail synchronously with on the guide rail in the assembly by a slide block, and slide block and described synchronous band are fixedly linked; The two ends of described guide rail are provided with belt wheel, and described synchronous band is located at this on the belt wheel, and one of them belt wheel links to each other with a stepper motor transmission, and described numerical control rotating platform links to each other with a turntable motor transmission; Industrial computer comprises: the motion control card that is used for controlling in real time described numerical control rotating platform and stepper motor action, the laser displacement sensor capture card that is used for real-time detection laser range finding head and the spacing of the outline of cam that links to each other with described laser ranging head, the encoder to count card that links to each other with scrambler with described grating rule displacement sensor, and the CPU element that links to each other with described motion control card, laser displacement sensor capture card and encoder to count card by system bus; Described motion control card passes through the action of a turntable motor driver control turntable motor, and then controls described numerical control rotating platform action; Motion control card is simultaneously by a stepper motor driver control step motor action.
The anglec of rotation at described cam is θ
iThe time, the spacing of the outline of the cam that records and laser ranging head i.e. first pitch measurements is
Simultaneously, the grating rule displacement sensor measure described slide block in the horizontal direction with the hard zero-bit of grating rule displacement sensor
Spacing promptly second pitch measurements be
, i=1,2,3 ... n; I detects described first, second pitch measurements in the process that rotates a circle of cam simultaneously
,
Number of times, 0 °≤θ
i<360 °.
The detection method that described cam contour detects with digital control system comprises:
A), with i.e. first spacing of the spacing of the cylindrical of laser ranging head and axle
Be controlled in the range of laser ranging head, detect and write down described first spacing then
, detect simultaneously and write down described slide block in the horizontal direction with described hard zero-bit
I.e. second spacing of spacing
(, therefore only need to detect described first spacing owing to the processing and the installation accuracy of described axle ensures easily
)
B), cam is not had the gap be matched with on the described axle, if the outline data of known cam
, then when beginning to control cam and rotating a circle, the outline of the relative cam of control laser ranging head according to
+
Orbiting motion; Simultaneously, control described first pitch measurements
All the time be in the range of laser ranging head, and obtain anglec of rotation θ with cam
iCorresponding described first, second pitch measurements
,
C), by axle diameter d and described
,
,
,
, calculate the utmost point footpath measured value of cam
:
D), with described utmost point footpath measured value
With described outline data
Compare, draw the outline mismachining tolerance of cam.
The another kind of detection method that described cam contour detects with digital control system comprises:
A), with i.e. first spacing of the spacing of the cylindrical of laser ranging head and axle
Be controlled in the range of laser ranging head, detect and write down described first spacing then
, detect simultaneously and write down described slide block in the horizontal direction with described hard zero-bit
I.e. second spacing of spacing
B), cam do not had the gap be matched with on the described axle, if the outline data of unknown cam, then when beginning to control cam and rotating a circle, control described slide block and be according to described first pitch measurements that the laser ranging head records
Size do near or away from the straight-line displacement of cam, to control described first pitch measurements
All the time be in the range of laser ranging head, and obtain anglec of rotation θ with cam
iCorresponding described first, second pitch measurements
,
C), by axle diameter d and described
,
,
,
, calculate the utmost point footpath measured value of cam
:
The present invention has positive effect: (1) cam contour of the present invention detects and adopts non-contact measurement method with digital control system, the motion of laser ranging head is with assembly driving carrying out horizontal linear displacement synchronously by guide rail, the laser ranging head does not have the machinery wearing and tearing in the measuring process, compare with the existing contact measuring method, have characteristics such as speed is fast, precision is high, precision stability is good.The laser ranging head of selected range scope little (range starting point~range terminal point), under the constant condition of its linearity, measuring error is less.The detection of a laser ranging horizontal displacement is finished by the grating rule displacement sensor, directly changes under the bigger situation at the utmost point of cam, still can obtain higher measuring accuracy, so the cost performance of native system is higher; (2) in order to guarantee that the laser ranging head can measure all the time in range ability, the distance that promptly guarantees laser ranging head and cam contour is between range starting point and range terminal point, to guarantee measuring accuracy, the present invention adopts the numerical control interpolating method, cam is rotatablely moved and a laser ranging horizontal direction rectilinear motion links.The anglec of rotation of cam is detected by the scrambler that links to each other with axle, and axle was determined by the zero pulse of scrambler at the zero point of circumferencial direction.
?
Embodiment
(embodiment 1)
See Fig. 1-2, the cam contour of present embodiment detects and comprises with digital control system: be used to drive guide rail that cam 10 is located at numerical control rotating platform 1 one sides around numerical control rotating platform 1, the level of the vertical coaxial rotation of axle 1-1 level synchronously with assembly 3, be located at that this guide rail is gone up with the synchronous band 3-1 of assembly 3 synchronously and in the laser ranging of cam 10 1 sides 2, be used to measure the horizontal displacement of described laser ranging 2 grating rule displacement sensor 4, be used to detect the scrambler 5 and the industrial computer of the anglec of rotation of cam 10; Described industrial computer is controlled described numerical control rotating platform 1 and guide rail and is with assembly 3 actions synchronously, and draws the outline data of cam 10 according to the data that described laser ranging 2, grating rule displacement sensor 4 and scrambler 5 record.
As the embodiment of optimum, the laser of the center line of described guide rail 3-2 and laser ranging 2 outputs respectively with the intersect vertical axis of described axle 1-1.
Described industrial computer comprises: the motion control card that is used for controlling in real time described numerical control rotating platform 1 and stepper motor 7 actions, the laser displacement sensor capture card that is used for real-time detection laser range finding 2 and the spacing of the outline of cam 10 that links to each other with described laser ranging 2, the encoder to count card that links to each other with scrambler 5 with described grating rule displacement sensor 4, by system bus and described motion control card, the CPU element that the laser displacement sensor capture card links to each other with the encoder to count card, and the LCD that is used to show and contrast the outline data of cam 10 that links to each other with described system bus through video card.
Described numerical control rotating platform 1 links to each other with a turntable motor 6 transmissions, and motion control card passes through the action of a turntable motor driver control turntable motor 6, and then controls the action of described numerical control rotating platform 1; Motion control card is simultaneously by 7 actions of stepper motor driver control step motor.
The anglec of rotation at described
cam 10 is θ
iThe time, the spacing of the outline of the
cam 10 that records and laser ranging 2 i.e. first pitch measurements is
Simultaneously, grating rule displacement sensor 4 measure described
slide block 8 in the horizontal direction with the hard zero-bit of grating rule displacement sensor 4
Spacing promptly second pitch measurements be
, i=1,2,3 ... n; I detects described first, second pitch measurements in the process that rotates a circle of
cam 10 simultaneously
,
Number of times, n can determine according to the cam gap size that takes measurement of an angle, for example: 180,360,720 etc., n is big more, the outline data of the
cam 10 that records are accurate more; 0 °≤θ
i<360 °, θ
I+1-θ
i=θ
i-θ
I-1
For improving accuracy of detection to the higher position of cam requirement on machining accuracy (as the outline data of the lug boss of cam), guarantee detection efficiency simultaneously as far as possible, can be arranged on when detecting this position, reduce θ
I+1And θ
iDifference.
If the outline data of
known cam 10
, the detection method that then described cam contour detects with digital control system comprises:
A, with i.e. first spacing of the spacing of laser ranging 2 and the cylindrical of axle 1-1
Be controlled at that (best embodiment is: first spacing in the range of laser ranging 2
Be controlled near the range mid point of laser ranging 2, because near the measuring accuracy the range mid point is the highest), detect and write down described first spacing then
, detect simultaneously and write down described
slide block 8 in the horizontal direction with described hard zero-bit
I.e. second spacing of spacing
B,
cam 10 no gaps are matched with on the described axle 1-1, when beginning to control
cam 10 and rotating a circle, the outline of control laser ranging 2 a
relative cam 10 according to
+
Orbiting motion; Simultaneously, control described first pitch measurements
All the time be in that (best embodiment is: first spacing in the range of laser ranging 2
Be controlled near the range mid point of laser ranging 2, because near the measuring accuracy the range mid point is the highest; ), and obtain anglec of rotation θ with
cam 10
iCorresponding described first, second pitch measurements
,
C, by axle diameter d and described
,
,
,
, calculate the utmost point footpath measured value of cam 10
:
D, with described utmost point footpath measured value
With described outline data
Compare, draw the outline mismachining tolerance of
cam 10.
If the outline data of
unknown cam 10
, the detection method that then described cam contour detects with digital control system comprises:
A, with i.e. first spacing of the spacing of laser ranging 2 and the cylindrical of axle 1-1
Be controlled in the range of laser ranging 2, detect and write down described first spacing then
, detect simultaneously and write down described
slide block 8 in the horizontal direction with described hard zero-bit
I.e. second spacing of spacing
B,
cam 10 no gaps are matched with on the described axle 1-1, when beginning to control
cam 10 and rotating a circle, control described
slide block 8 and be according to laser ranging 2 described first pitch measurements that record
Size do near or away from the straight-line displacement of
cam 10, to control described first pitch measurements
All the time be in the range of laser ranging 2, and obtain anglec of rotation θ with
cam 10
iCorresponding described first, second pitch measurements
,
C, by axle diameter d and described
,
,
,
, calculate the outline data of
cam 10, also be utmost point footpath measured value
:
Above-mentioned laser ranging 2 can be selected the high-precision laser displacement transducer of the PRIMUS 1000-2 type of Germany based on PC, and its main performance index is: range 2mm, range starting point 16mm, range terminal point 20mm, range mid point 18mm; The linearity 1 μ m, resolution 0.2 μ m; Spot diameter 35 μ m.
Described encoder to count card is used to write down the pulse number that grating rule displacement sensor 4, scrambler 5 produce, and then calculates guide rail synchronously with nut displacement, the cam anglec of rotation of assembly.Motion control card control cam and guide rail move by given trace with the nut of assembly synchronously.
A hard zero-bit is installed on the right side of grating chi 4-2 in the grating rule displacement sensor 4, as the starting point of grating rule displacement sensor 4 measuring distances tolerance.A grating reading 4-1 is located on the described slide block 8.
(embodiment 2)
On the basis of embodiment 1, present embodiment has following distortion:
For eliminating processing or the alignment error of axle 1-1, to the influence of cam contour accuracy of detection, the detection method of described cam contour pick-up unit comprises:
A, detect the outer rim data of axle 1-1: when axle 1-1 begins to rotate a circle, with i.e. first spacing of the spacing of
laser measuring head 2 and the cylindrical of axle 1-1
All the time be controlled in the range of
laser measuring head 2, detect simultaneously and record and the described anglec of rotation are θ
iCorresponding first spacing
, and described mover 3-1 in the horizontal direction with described hard zero-bit
I.e. second spacing of spacing
B,
cam 10 no gaps are matched with on the described axle 1-1, if the outline data of known
cam 10
, then when beginning to control
cam 10 and rotating a circle, the outline of control
laser measuring head 2
relative cams 10 according to
+
Orbiting motion; Simultaneously, control described first pitch measurements
All the time be in the range of
laser measuring head 2, and obtain anglec of rotation θ with
cam 10
iCorresponding described first, second pitch measurements
,
C, by axle diameter d and described
,
,
,
, calculate the utmost point footpath measured value of
cam 10
D, with described utmost point footpath measured value
With described outline data
Compare, draw the outline mismachining tolerance of
cam 10.
If the outline data of
unknown cam 10
, the detection method of then described cam contour pick-up unit comprises:
A, detect the outer rim data of axle 1-1: when axle 1-1 begins to rotate a circle, with i.e. first spacing of the spacing of
laser measuring head 2 and the cylindrical of axle 1-1
All the time be controlled in the range of
laser measuring head 2, detect simultaneously and record and the described anglec of rotation are θ
iCorresponding first spacing
, and described mover 3-1 in the horizontal direction with described hard zero-bit
I.e. second spacing of spacing
B,
cam 10 no gaps are matched with on the described axle 1-1, if the outline data of
unknown cam 10, then when beginning to control
cam 10 and rotating a circle, the mover 3-1 of control linear
electric motors 3 according to described first pitch measurements that
laser measuring head 2 records is
Size do near or away from the straight-line displacement of
cam 10, to control described first pitch measurements
All the time be in the range of
laser measuring head 2, and obtain anglec of rotation θ with
cam 10
iCorresponding described first, second pitch measurements
,
C, by axle diameter d and described
,
,
,
, calculate the utmost point footpath measured value of
cam 10
Obviously, the above embodiment of the present invention only is for example of the present invention clearly is described, and is not to be qualification to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here need not also can't give exhaustive to all embodiments.And these belong to conspicuous variation or the change that spirit of the present invention extended out and still are among protection scope of the present invention.