CN102198699A - Method for processing square hole of stone tabletop board by using chain saw - Google Patents
Method for processing square hole of stone tabletop board by using chain saw Download PDFInfo
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- CN102198699A CN102198699A CN2011101198586A CN201110119858A CN102198699A CN 102198699 A CN102198699 A CN 102198699A CN 2011101198586 A CN2011101198586 A CN 2011101198586A CN 201110119858 A CN201110119858 A CN 201110119858A CN 102198699 A CN102198699 A CN 102198699A
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- chain
- saw
- chain saw
- deck plate
- square hole
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Abstract
The invention provides a method for processing a square hole of a stone tabletop board by using a chain saw, which comprises the following steps of: (1) designing and producing the chain saw; (2) mounting the chain saw produced in the step (1) in a taper hole of a motorized spindle in a combined machining center for a special stone product with a cutter indexing function and at least four numeric control shafts and clamping the chain saw, placing and fixing the tabletop board on a worktable of the combined machining center of the special stone product; and (3) starting the combined machining center for the special stone product, enabling the chain saw arranged on the motorized spindle to feed according to the requirement for the square hole of the tabletop board and finishing processing the square hole of the tabletop board. According to the method, the square hole of the tabletop board is processed through the designed and produced chain saw, a cut is smooth, the reserved machining allowance is smaller when a subsequent flexible wire is formed, and raw materials are saved; the produced tabletop product has high quality; a sideline is smooth; and the method has high processing efficiency and advantages which cannot be finished by a general processing technique.
Description
Technical field
The present invention relates to a kind of method, belong to special-shaped stone goods manufacture field by square opening on the chain saw processing stone material deck plate.
Background technology
Along with science and technology development reaches and people's advocating the Nature, stone product has obtained using widely at building decorating industry with its natural magnificent color and physical property, become the trend of building decorating industry development, all embody the function and the aesthetic effect of lithotome goods everywhere, the stone material deck plate especially with its extremely strong resistant, acidproofly, corrosion-resistant, wear-resisting undermine good self-cleaning property, add the quality noble quality, elegant appearance, demand enlarges year by year.The design feature of deck plate is that peripheral curve, centre hollow out, and the key problem of processing is exactly the processing of outer edge shape line.For the roughing of larger-size peripheral curve or hollow space, finger cutter commonly used at present or saw blade excision forming.Adopt finger cutter processing peripheral curve or dig endoporus, low to the functions of the equipments requirement, only need two-axle interlocking, the endoporus joint-cutting is neat, and it is little that following process is removed surplus, but the speed of mainshaft is higher, and tool wear is bigger, and efficient is low, is not suitable for producing in batches.When saw blade cut peripheral curve or digs endoporus, because the saw blade linear velocity is big, clearance significantly promoted, and cutter life improves.But saw blade is when the processing square opening, because the influence of special-shaped stone goods Compositions of metal-working machines common saw blade power transmission shaft ring flange and saw blade profile, square opening sideline end the saw kerf degree of depth inevitably can occur and become the saw blade circular shape to distribute, cut incomplete problem, follow-up molding cutter adds that to remove surplus man-hour bigger, even causes bursting apart of deck plate corner.
Summary of the invention
The present invention is directed to the deficiency that the square opening process technology exists on the existing stone material deck plate, provide a kind of stable performance, reliable quality to use the method for chain saw processing stone material deck plate square opening.
The method of application chain saw processing stone material deck plate square opening of the present invention may further comprise the steps:
(1) designs and produces a kind of chain saw, this chain saw comprises handle of a knife, casing, transmission mechanism, chain transmission and saw chain, transmission mechanism is installed in the casing, the power shaft of transmission mechanism is connected with handle of a knife, output shaft is connected with drive sprocket in the chain transmission, being installed in by movable sprocket on the saw chain guide plate that is connected with casing in the chain transmission, saw chain be connected in the chain transmission drive sprocket and by between the movable sprocket;
(2) chain saw with step (1) made is installed in the taper hole with special-shaped stone goods Compositions of metal-working machines electricity main shaft cutter calibration function and that possess at least four radical control axles and clamping by handle of a knife, by vacuum fixture workpiece is laid to be fixed on the special-shaped stone goods Compositions of metal-working machines workbench;
(3) start special-shaped stone goods Compositions of metal-working machines, make the chain saw that is installed on the electric main shaft, finish the processing of deck plate square opening along the track feed that the deck plate square opening requires.
The present invention finishes processing to the deck plate square opening by the chain saw that designs and produces, otch is smooth, and follow-up yarn when being shaped institute's allowance that stays less, save raw material, the working (machining) efficiency height, the desk product quality height of being produced, the place, sideline is smooth, has the advantage that common process technology can't be finished.
Description of drawings
Fig. 1 is the structural representation of the chain saw that designs and produces of the present invention.
Fig. 2 is the cutaway view of Fig. 1.
Fig. 3 is a process schematic diagram of the present invention.
Wherein: 1, pull bar, 2, handle of a knife, 3, casing, 4, power transmission shaft, 5, profile of tooth sprocket wheel initiatively, 6, protective cover, 7, the saw chain guide plate, 8, the saw chain guide groove, 9, passive profile of tooth sprocket wheel, 10, bevel gear, 11, bevel gear, 12, power transmission shaft, 13, chain saw, 14, deck plate.
The specific embodiment
The method of application chain saw processing stone material deck plate square opening of the present invention at first is to design and produce chain saw, and the structure of this chain saw comprises handle of a knife 2, casing 3, transmission mechanism and saw chain as depicted in figs. 1 and 2.Handle of a knife 2 places casing 3, at the top of handle of a knife 2 pull bar 1 is arranged.Casing 3 is positioned on the electric main shaft shell by alignment pin, makes itself and electric main shaft shell relative fixed.The lower end of casing 3 is connected with saw chain guide plate 7, and passive profile of tooth sprocket wheel 9 is installed on the saw chain guide plate 7.Casing 3 inside are equipped with transmission mechanism, power transmission shaft 4 and power transmission shaft 12 are respectively the power shaft and the output shafts of transmission mechanism, and power transmission shaft 4 is connected with the bottom of handle of a knife 2, and the lower end of power transmission shaft 4 is equipped with bevel gear 10, bevel gear 11 is installed, bevel gear 10 and bevel gear 11 engagements on the power transmission shaft 12.The end of power transmission shaft 12 is equipped with initiatively profile of tooth sprocket wheel 5, and initiatively profile of tooth sprocket wheel 5 links to each other by the profile of tooth saw chain with passive profile of tooth sprocket wheel 9, and the profile of tooth saw chain is arranged in the saw chain guide groove 8 on the saw chain guide plate 7.The outside of casing 3 is provided with protective cover 6.
Handle of a knife 2 is the general SK type of a machining center handle of a knife, the pull bar 1 that the clamp of machining center main shaft is clamped handle of a knife 2 tops upwards draws, draw in the machining center electricity spindle taper hole handle of a knife 2 and clamping handle of a knife 2, handle of a knife 2 is along with electric main axis rotation, successively power is passed to power transmission shaft 4, bevel gear 10, bevel gear 11, power transmission shaft 12, thereby drive initiatively profile of tooth sprocket wheel 5 rotations, initiatively profile of tooth sprocket wheel 5 drives profile of tooth saw chain and passive profile of tooth sprocket wheel 9 high-speed motions, realizes the main motion of diamond saw chain.Saw chain adopts and studs with diamond particles cutter head profile of tooth saw chain, is applicable to the processing of hard brittle materials such as stone material, glass.
Add man-hour at the square opening that carries out deck plate, be installed in the taper hole with special-shaped stone goods Compositions of metal-working machines electricity main shaft cutter calibration function and that possess at least four radical control axles by handle of a knife 2 the above-mentioned chain saw of making 13 and clamping.The staff enters workbench from the front of machining center, and the vacuum fixture position is reasonably put and emplacing platform panel 14, by vacuum fixture deck plate 14 is laid to be fixed on the special-shaped stone goods Compositions of metal-working machines workbench.After preparation is carried out, withdraw from machining center, close the door.As shown in Figure 3, select suitable processing point of penetration, under the control of program, any three-shaft linkage of the between centers such as X-Y-Z-C by special-shaped stone goods Compositions of metal-working machines, be installed in the track feed that the chain saw 13 on the electric main shaft requires along the deck plate square opening, finish the square opening processing of deck plate, allowance is less.
The present invention utilizes the multi-shaft interlocked advantage of special-shaped stone goods Compositions of metal-working machines, finishes deck plate square opening and yarn shaping processing.The desk product main body can be marble, granite etc., and the hand washing sink deck plate is shaped to be needed through digging endoporus, yarn shaping and polishing three process.
Claims (1)
1. a method of using chain saw processing stone material deck plate square opening is characterized in that, may further comprise the steps:
(1) designs and produces a kind of chain saw, this chain saw comprises handle of a knife, casing, transmission mechanism, chain transmission and saw chain, transmission mechanism is installed in the casing, the power shaft of transmission mechanism is connected with handle of a knife, output shaft is connected with drive sprocket in the chain transmission, being installed in by movable sprocket on the saw chain guide plate that is connected with casing in the chain transmission, saw chain be connected in the chain transmission drive sprocket and by between the movable sprocket;
(2) chain saw with step (1) made is installed in the taper hole with special-shaped stone goods Compositions of metal-working machines electricity main shaft cutter calibration function and that possess at least four radical control axles and clamping by handle of a knife, by vacuum fixture deck plate is laid to be fixed on the special-shaped stone goods Compositions of metal-working machines workbench;
(3) start special-shaped stone goods Compositions of metal-working machines, make the chain saw that is installed on the electric main shaft, finish the processing of deck plate square opening along the track feed that the deck plate square opening requires.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011101198586A CN102198699A (en) | 2011-05-10 | 2011-05-10 | Method for processing square hole of stone tabletop board by using chain saw |
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CN2011101198586A CN102198699A (en) | 2011-05-10 | 2011-05-10 | Method for processing square hole of stone tabletop board by using chain saw |
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CN102198699A true CN102198699A (en) | 2011-09-28 |
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CN2011101198586A Pending CN102198699A (en) | 2011-05-10 | 2011-05-10 | Method for processing square hole of stone tabletop board by using chain saw |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104923857A (en) * | 2015-06-10 | 2015-09-23 | 王转巧 | Application method of square hole drilling tool device |
CN107160566A (en) * | 2017-06-26 | 2017-09-15 | 达秦智能科技(上海)股份有限公司 | Intelligent spider formula robot ambulation machining center |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS6215424U (en) * | 1985-07-15 | 1987-01-29 | ||
US5078119A (en) * | 1988-05-06 | 1992-01-07 | Cushion Cut, Inc. | Chain saw cutting assembly |
US6408730B1 (en) * | 1998-08-15 | 2002-06-25 | Trumpf Gmbh & Company | Separating device with cutting chain for processing sandwich panels |
CN201264305Y (en) * | 2008-08-05 | 2009-07-01 | 山东大学 | Composite power head of composite processing center for stone special-shaped product |
CN201264304Y (en) * | 2008-08-05 | 2009-07-01 | 山东大学 | Composite processing center for stone special-shaped product |
CN101700682A (en) * | 2009-10-26 | 2010-05-05 | 山东大学 | Machining process of special-shaped stone desk product with inner hole |
-
2011
- 2011-05-10 CN CN2011101198586A patent/CN102198699A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6215424U (en) * | 1985-07-15 | 1987-01-29 | ||
US5078119A (en) * | 1988-05-06 | 1992-01-07 | Cushion Cut, Inc. | Chain saw cutting assembly |
US6408730B1 (en) * | 1998-08-15 | 2002-06-25 | Trumpf Gmbh & Company | Separating device with cutting chain for processing sandwich panels |
CN201264305Y (en) * | 2008-08-05 | 2009-07-01 | 山东大学 | Composite power head of composite processing center for stone special-shaped product |
CN201264304Y (en) * | 2008-08-05 | 2009-07-01 | 山东大学 | Composite processing center for stone special-shaped product |
CN101700682A (en) * | 2009-10-26 | 2010-05-05 | 山东大学 | Machining process of special-shaped stone desk product with inner hole |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104923857A (en) * | 2015-06-10 | 2015-09-23 | 王转巧 | Application method of square hole drilling tool device |
CN104923857B (en) * | 2015-06-10 | 2017-09-22 | 王转巧 | A kind of application method of square hole drilling rig |
CN107160566A (en) * | 2017-06-26 | 2017-09-15 | 达秦智能科技(上海)股份有限公司 | Intelligent spider formula robot ambulation machining center |
CN107160566B (en) * | 2017-06-26 | 2019-05-21 | 达秦智能科技(上海)股份有限公司 | Intelligent spider formula robot ambulation machining center |
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Application publication date: 20110928 |