CN102198684A - Oriented chipboard and processing technology - Google Patents

Oriented chipboard and processing technology Download PDF

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Publication number
CN102198684A
CN102198684A CN2011100846401A CN201110084640A CN102198684A CN 102198684 A CN102198684 A CN 102198684A CN 2011100846401 A CN2011100846401 A CN 2011100846401A CN 201110084640 A CN201110084640 A CN 201110084640A CN 102198684 A CN102198684 A CN 102198684A
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wood shavings
parts
wood
glue
chipboard
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CN102198684B (en
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钟笃章
国智武
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SHOUGUANG LULI WOOD CO., LTD.
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LULI GROUP CO Ltd
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  • Veneer Processing And Manufacture Of Plywood (AREA)
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Abstract

The invention discloses an oriented chipboard and a processing technology. The chipboard is composed of three layers including two surface layers and one intermediate core layer, which are adhered together by adhesives; the processing technology uses rotary cut veneer wastes remained in a plywood production process as raw materials to substitute small-diameter standard materials, so that a large volume of wood is saved, and production cost is saved; and simultaneously, the length of the oriented chipboard can be increased by using the method, consequently, inherent mechanical property indexes of the oriented chipboard can be improved, and the oriented chipboard has higher carrying capacity; the oriented chipboard and the processing technology provided by the invention have the advantages that the rotary cut veneer wastes can be used as the raw materials, so that the large volume of wood is saved, the production cost is saved, the static bending strength and the elastic modulus of the produced oriented chipboard are synchronously increased, and the carrying capacity of the oriented chipboard is greatly improved.

Description

A kind of oriented wood chipboard and preparation technology
Technical field
The present invention relates to a kind of particieboard, specifically a kind of oriented wood chipboard and preparation technology belong to the production and processing field of wood-base fibre and particle panel material.
Background technology
Oriented wood chipboard (OSB) belongs to new varieties of structural particleboard, is with long narrow flat big wood shavings, and the vertical mutually and orienting spreading of watch core layer forms through hot pressing after the glue mixing.
The required big wood shavings of oriented wood chipboard are with the path dimension stock mostly, make through the chipper planing in the prior art, have wasted timber so virtually, and have increased workload., Pan Yiqing gentle according to Hua Yukun, Zhou Dingguo, golden aster introduces in " the wood shavings size is to the directional structure board Effect on Performance " literary composition: " directed wood shavings length has appreciable impact to MOR and elastic modelling quantity; increase wood shavings length; can improve the ratio of parallel and vertical both direction MOR of directional structure board and bullet modulus, and can obviously increase the summation of both direction MOR ".Yet owing to be subjected to the restriction of machining equipment chipper to the timber process, wood shavings length is confined in the 145mm scope.Therefore, its MOR and elastic modelling quantity desired value also have certain limitation.
Summary of the invention
In order to address the above problem, the present invention has designed a kind of oriented wood chipboard and preparation technology, and this particieboard is a raw material with remaining rotary cut venner leftover bits and pieces in the plywood production process, replaces the path dimension stock, thereby has saved a large amount of timber, the production cost of reduction; Simultaneously,, thereby improve the mechanical performance index of oriented wood chipboard inherence, make it have stronger bearing capacity, and then have purposes and use value widely by can the extend length of directed wood shavings of this method.
Technical scheme of the present invention is:
A kind of oriented wood chipboard, described particieboard are that glued board is processed remaining rotary cut venner leftover pieces by the three-decker that adhesive is bonded together, and comprise two top layers and middle sandwich layer up and down; The top layer wood shavings length of described particieboard is 40~170mm, and top layer wood shavings width is 5~40mm, and sandwich layer wood shavings length is 3~39mm, and sandwich layer wood shavings width is 3~4mm.
A kind of technology for preparing above-mentioned oriented wood chipboard may further comprise the steps:
(1) get the raw materials ready: select glued board to process remaining doing/wet rotary cut venner leftover pieces, thickness is at 0.4~0.9mm; The moisture content of wet veneer is 30%~50%, and the moisture content of dried veneer is 15%~20%;
(2) hand hay cutter is cut: respectively wet veneer and dried veneer are cut up with a hay cutter with cutting machine and cut wood shavings length≤170mm that hand hay cutter is cut.
(3) fragmentation: crusher in crushing, control wood shavings width≤40mm, length≤170mm; After length was separated greater than the wood shavings of 40mm greater than 170mm, width, it was broken once more to return disintegrating machine;
(4) carry: the wood shavings after will screening by conveyer belt are delivered to the wet feed storehouse;
(5) drying: the wet wood shavings in the wet feed storehouse are carried out drying by drying machine, and the drying machine outlet temperature is 120~150 ℃, and the moisture content of dry back wood shavings is 3~5%;
(6) selection by winnowing: the dried wood shavings and other foreign material that thickness are surpassed 0.9mm separate;
(7) screening: dried wood shavings are separated according to size, reject the wood shavings of length and width less than 3mm, as the top layer wood shavings, remaining wood shavings are as the sandwich layer wood shavings with the wood shavings of length 〉=40mm, width 〉=5mm;
(8) glue compounding and applying: the adhesive that modulates is sprayed at the surface of the wood shavings after the screening, and sandwich layer wood shavings moisture content is 8~12% after the applying glue, and top layer wood shavings moisture content is 10~15%;
Contain modified cyanurotriamide resin glue or phenolic resin glue in the described adhesive; In wood shavings spray modified cyanurotriamide resin glue, add paraffin wax emulsion, can improve the protection against the tide and the water resistance of oriented wood chipboard, add curing agent simultaneously, curing agent adopts composite curing agent, the consisting of of the composite curing agent aqueous solution: 16 parts in water, 3 parts of phosphoric acid, 2 parts of ammonium chlorides; Phenolic resin glue itself has protection against the tide and water resistance.
When containing modified cyanurotriamide resin glue in the adhesive, the top layer sticks with glue consisting of of agent: 100 parts in modified cyanurotriamide resin glue, 6 parts of paraffin wax emulsions, 2~3 parts of the composite curing agent aqueous solution; Sandwich layer sticks with glue consisting of of agent: 100 parts in modified cyanurotriamide resin glue, 3 parts of paraffin wax emulsions, 3~5 parts of the composite curing agent aqueous solution;
When containing phenolic resin glue in the adhesive, the top layer sticks with glue consisting of of agent: 100 parts of phenolic resin glues, 15 parts in water; Sandwich layer sticks with glue consisting of of agent: 100 parts of phenolic resin glues, 10 parts in water;
Above-described part is weight portion;
Resin added is 65~90kg/m 3
Sandwich layer wood shavings moisture content is 8~12% after the applying glue, and top layer wood shavings moisture content is 10~15%.Moisture content is crossed when hanging down, but processing industry water is adjusted;
(9) mat formation: the slab density after spreading machine becomes slab with the wood shavings orienting spreading, mats formation is 570~630kg/m 3
(10) hot pressing:
Hot pressing temperature: the slab hot pressing temperature that adopts the adhesive contain modified cyanurotriamide resin glue to make is 185~200 ℃, and the slab hot pressing temperature that adopts the adhesive that contains phenolic resin glue to make is 175~185 ℃; Hot pressing time: according to every millimeter of production board thickness 13~18 seconds; Unit pressure: 3.0~3.3MPa;
(11) saw limit: slab cools off after hot pressing, saws the limit again and makes oriented wood chipboard.
The invention has the advantages that:
1, the existing used raw material of oriented structure chipboard are the path dimension stock, and the used raw material of oriented structure chipboard of the present invention are the rotary cut venner leftover bits and pieces, thereby have saved timber resources, have reduced production cost; Because the increase of wood shavings length has reduced wood shavings end face gum consumption, when having saved resource, reduced production cost simultaneously; At current price calculate the present invention 300 yuan/m that can reduce production costs 3About.
2, by the method for the present invention length of directed wood shavings that extends, thereby the MOR of oriented wood chipboard and elastic modelling quantity are increased synchronously, its bearing capacity significantly improves.
Description of drawings
Accompanying drawing is the result schematic diagram of the oriented wood chipboard of the embodiment of the invention.
The specific embodiment
Below the preferred embodiments of the present invention are described, should be appreciated that preferred embodiment described herein only is used for description and interpretation the present invention, and be not used in qualification the present invention.
Embodiment 1
Raw material: glued board processing is remaining to be done/wet rotary cut venner leftover pieces
Equipment: cutting machine, disintegrating machine, conveyer belt, drying machine, winnowing machine, hot press, spreading machine.
Reagent: modified cyanurotriamide resin glue (prestige adhesive difficult to understand Co., Ltd in Zibo produces), wax emulsion waterproofing agent (production of Shanghai Jiao Er chemical products Co., Ltd), industrial phosphoric acid (mass percentage concentration 85%, Shifang Hongyu Chemical Industry Co., Ltd.'s production), industrial ammonium chloride (mass percentage concentration 99.5%, Shandong Kang Tewei industry chemical industry Co., Ltd produces), water (water for industrial use).
Step:
(1) gets the raw materials ready
Raw material: glued board processing is remaining to be done/wet rotary cut venner leftover pieces, thickness is at 0.4~0.9mm;
The moisture content of wet veneer is 30%~50%, and the moisture content of dried veneer is 15%~20%.
(2) hand hay cutter is cut
Respectively wet veneer and dried veneer are cut up with a hay cutter with cutting machine and to cut, wood shavings length≤170mm that hand hay cutter is cut avoids cross-feed simultaneously as far as possible.
(3) fragmentation
Use crusher in crushing, make wood shavings width≤40mm, length≤170mm separates greater than 170mm, width length greater than the wood shavings of 40mm, and it is broken once more to return disintegrating machine again.
(4) carry
Wood shavings after will screening by conveyer belt are delivered to the wet feed storehouse.
(5) drying
Wet wood shavings in the wet feed storehouse are carried out drying by drying machine, and the drying machine outlet temperature is 120~150 ℃, and the moisture content of dry back wood shavings is 3~5%.
(6) selection by winnowing
The dried wood shavings and other foreign material (as sandstone, metal) that thickness are surpassed 0.9mm separate.
(7) screening
Dried wood shavings are separated according to size, reject the wood shavings of length and width less than 3mm, as the top layer wood shavings, all the other distinguish warehousing as the sandwich layer wood shavings with the wood shavings of length 〉=40mm, width 〉=5mm.
(8) glue compounding and applying
The adhesive that modulates is sprayed at the surface of the wood shavings after the screening; The slab resin added is 65~90kg/m 3Sandwich layer wood shavings moisture content is 8~12% after the applying glue, and top layer wood shavings moisture content is 10~15%; Moisture content is crossed when hanging down, but processing industry water is adjusted;
Used adhesive contains modified cyanurotriamide resin glue, adds curing agent simultaneously, adds the paraffin wax emulsion waterproofing agent in wood shavings spray glue, can improve the protection against the tide and the water resistance of oriented wood chipboard.
Curing agent adopts composite curing agent, the consisting of of the composite curing agent aqueous solution: 16 parts in water, 3 parts of phosphoric acid solutions, 2 parts of ammonium chlorides;
The top layer consists of with glue: 100 parts in modified cyanurotriamide resin glue, 6 parts of paraffin wax emulsions, 2~3 parts of the composite curing agent aqueous solution; Be 200~240 seconds hardening time; Sandwich layer consists of with glue: 100 parts in modified cyanurotriamide resin glue, 3 parts of paraffin wax emulsions, 3~5 parts of the composite curing agent aqueous solution; Be 180~220 seconds hardening time;
Above-mentioned part is mass parts.
(9) mat formation
Plate blank paving density is 570~630kg/m 3, even to density in length and breadth.
The material of lacking phenomenon can not be arranged when mating formation slab, and slab can not have the limit of collapsing phenomenon in course of conveying.
(10) hot pressing
Hot pressing temperature: 185~200 ℃; Unit pressure: 3.0~3.3MPa;
Hot pressing time (press dwell time): according to every millimeter of production board thickness 13~18 seconds;
(11) saw limit
Plank behind the saw limit is wanted straight Founder, intact limit unfilled corner and paste limit phenomenon;
Be of a size of long 2440mm, wide 1220mm, length and width tolerance are ± 3mm; The diagonal difference is no more than 5mm; The edge nonstraightness is no more than 1.5mm/m.
(12) check
According to the size of stipulating in LY/T1580-2000 " oriented wood chipboard " standard and tolerance and inspection rule with the method for inspection is tested and record.
Product specification: 2440 * 1220 * 15 (mm), as shown in drawings, 1 is upper epidermis, and 2 is sandwich layer, and 3 are following top layer.
MOR, elastic modelling quantity and internal bond strength to the said goods detect in Shandong Province's quality supervision and test research institute, and the result is:
MOR (parallel): 55MPa (national standard 20MPa), MOR (vertically): 21MPa (national standard 10MPa);
Elastic modelling quantity (parallel): 7730MPa (national standard 3500MPa), elastic modelling quantity (vertically): 2240MPa (national standard 1400MPa);
Internal bond strength: 0.67MPa (national standard 0.32MPa).
Embodiment 2
Raw material: glued board processing is remaining to be done/wet rotary cut venner leftover pieces
Equipment: cutting machine, disintegrating machine, conveyer belt, drying machine, winnowing machine, hot press, spreading machine.
Reagent: phenolic resin glue (smart Witter, Qingdao chemical industry Co., Ltd produces), water.
Step:
(1) gets the raw materials ready
Raw material: glued board processing is remaining to be done/wet rotary cut venner leftover pieces, thickness is at 0.4~0.9mm;
The moisture content of wet veneer is 30%~50%, and the moisture content of dried veneer is 15%~20%.
(2) hand hay cutter is cut
Respectively wet veneer and dried veneer are cut up with a hay cutter with cutting machine and to cut, wood shavings length≤170mm that hand hay cutter is cut avoids cross-feed simultaneously as far as possible.
(3) fragmentation
Use crusher in crushing, make wood shavings width≤40mm, length≤170mm separates greater than 170mm, width length greater than the wood shavings of 40mm, and it is broken once more to return disintegrating machine again.
(4) carry
Wood shavings after will screening by conveyer belt are delivered to the wet feed storehouse.
(5) drying
Wet wood shavings in the wet feed storehouse are carried out drying by drying machine, and the drying machine outlet temperature is 120~150 ℃, and the moisture content of dry back wood shavings is 3~5%.
(6) selection by winnowing
The dried wood shavings and other foreign material (as sandstone, metal) that thickness are surpassed 0.9mm separate.
(7) screening
Dried wood shavings are separated according to size, reject the wood shavings of length and width less than 3mm, as the top layer wood shavings, all the other distinguish warehousing as the sandwich layer wood shavings with the wood shavings of length 〉=40mm, width 〉=5mm.
(8) glue compounding and applying
Adhesive is sprayed at the surface of wood shavings; The slab resin added is 65~90kg/m 3
Used adhesive contains phenolic resin glue, and the top layer consists of with glue: 100 parts of phenolic resin glues, 15 parts in water; Sandwich layer consists of with glue: 100 parts of phenolic resin glues, 10 parts in water, and described part is weight portion;
Sandwich layer wood shavings moisture content is 8~12% after the applying glue, and top layer wood shavings moisture content is 10~15%.Moisture content is crossed when hanging down, but processing industry water is adjusted.
(9) mat formation
Plate blank paving density is 570~630kg/m 3, even to density in length and breadth.
The material of lacking phenomenon can not be arranged when mating formation slab, and slab can not have the limit of collapsing phenomenon in course of conveying.
(10) hot pressing
Hot pressing temperature: 175~185 ℃; Unit pressure: 3.0~3.3MPa;
Hot pressing time (press dwell time): according to every millimeter of production board thickness 13~18 seconds.
(11) saw limit
Plank behind the saw limit is wanted straight Founder, intact limit unfilled corner and paste limit phenomenon;
Be of a size of long 2440mm, wide 1220mm, length and width tolerance are ± 3mm; The diagonal difference is no more than 5mm; The edge nonstraightness is no more than 1.5mm/m.
(12) check
According to the size of stipulating in LY/T1580-2000 " oriented wood chipboard " standard and tolerance and inspection rule with the method for inspection is tested and record.
Product specification: 2440 * 1220 * 15 (mm), as shown in drawings, 1 is upper epidermis, and 2 is sandwich layer, and 3 are following top layer.
MOR, elastic modelling quantity and internal bond strength to the said goods detect at national wood-based plate and Bamboo and wood product quality supervision and test center, and the result is:
MOR (parallel): 38.8MPa (national standard 20MPa), MOR (vertically): 23.4MPa (national standard 10MPa);
Elastic modelling quantity (parallel): 5770MPa (national standard 3500MPa), elastic modelling quantity (vertically): 2400MPa (national standard 1400MPa);
Internal bond strength: 0.38MPa (national standard 0.32MPa).
Used raw material are in the production of this area and use always in the various embodiments described above, all can obtain from market, and can not exert an influence for the production result; The equipment of using in each operation all adopts currently used conventional equipment, there is no special feature, also can the result not exerted an influence because of the difference of producer and model.
It should be noted that at last: the above only is the preferred embodiments of the present invention, be not limited to the present invention, although the present invention is had been described in detail with reference to previous embodiment, for a person skilled in the art, it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement.Within the spirit and principles in the present invention all, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (8)

1. oriented wood chipboard, it is characterized in that: described particieboard is that glued board is processed remaining rotary cut venner leftover pieces by the three-decker that adhesive is bonded together, and comprises two top layers and middle sandwich layer up and down; The top layer wood shavings length of described particieboard is 40~170mm, and top layer wood shavings width is 5~40mm, and sandwich layer wood shavings length is 3~39mm, and sandwich layer wood shavings width is 3~4mm.
2. technology for preparing the described a kind of oriented wood chipboard of claim 1 is characterized in that: may further comprise the steps:
(1) get the raw materials ready: select glued board to process remaining doing/wet rotary cut venner leftover pieces, thickness is at 0.4~0.9mm; The moisture content of wet veneer is 30%~50%, and the moisture content of dried veneer is 15%~20%;
(2) hand hay cutter is cut: respectively wet veneer and dried veneer are cut up with a hay cutter with cutting machine and cut wood shavings length≤170mm that hand hay cutter is cut;
(3) fragmentation: crusher in crushing, control wood shavings width≤40mm, length≤170mm;
(4) carry: the wood shavings after will screening by conveyer belt are delivered to the wet feed storehouse;
(5) drying: the wet wood shavings in the wet feed storehouse are carried out drying by drying machine, and the drying machine outlet temperature is 120~150 ℃, and the moisture content of dry back wood shavings is 3~5%;
(6) selection by winnowing: the dried wood shavings and other foreign material that thickness are surpassed 0.9mm separate;
(7) screening: dried wood shavings are separated according to size, reject the wood shavings of length and width less than 3mm, as the top layer wood shavings, remaining wood shavings are as the sandwich layer wood shavings with the wood shavings of length 〉=40mm, width 〉=5mm;
(8) glue compounding and applying: adhesive is sprayed at the surface of the wood shavings after the screening, and sandwich layer wood shavings moisture content is 8~12% after the applying glue, and top layer wood shavings moisture content is 10~15%;
(9) mat formation: the slab density after spreading machine becomes slab with the wood shavings orienting spreading, mats formation is 570~630kg/m 3
(10) hot pressing:
Hot pressing temperature: the control board briquette is at 175~200 ℃; Unit pressure: 3.0~3.3MPa; Hot pressing time: according to every millimeter of production board thickness 13~18 seconds;
(11) saw limit: slab cools off after hot pressing, saws the limit again and makes oriented wood chipboard.
3. the preparation technology of a kind of oriented wood chipboard according to claim 2 is characterized in that: in described step (8) glue compounding and applying:
The top layer sticks with glue agent and consists of by weight: 100 parts in modified cyanurotriamide resin glue, 6 parts of paraffin wax emulsions, 2~3 parts of the composite curing agent aqueous solution;
Sandwich layer sticks with glue agent and consists of by weight: 100 parts in modified cyanurotriamide resin glue, 3 parts of paraffin wax emulsions, 3~5 parts of the composite curing agent aqueous solution;
The described composite curing agent aqueous solution consists of by weight: 16 parts in water, 3 parts of phosphoric acid, 2 parts of ammonium chlorides.
4. the preparation technology of a kind of oriented wood chipboard according to claim 3, it is characterized in that: described phosphoric acid is industrial phosphoric acid mass percentage concentration 85%; Described ammonium chloride is industrial ammonium chloride, mass percentage concentration 99.5%.
5. the preparation technology of a kind of oriented wood chipboard according to claim 2 is characterized in that: in described step (8) glue compounding and applying:
The top layer sticks with glue agent and consists of by weight: 100 parts of phenolic resin glues, 15 parts in water;
Sandwich layer sticks with glue agent and consists of by weight: 100 parts of phenolic resin glues, 10 parts in water.
6. according to the preparation technology of any described a kind of oriented wood chipboard among the claim 2-5, it is characterized in that: in described step (8) glue compounding and applying: resin added is 65~90kg/m 3
7. according to the preparation technology of claim 3 or 4 described a kind of oriented wood chipboards, it is characterized in that: the hot pressing temperature of the slab behind the described glue compounding and applying is 185~200 ℃.
8. the preparation technology of a kind of oriented wood chipboard according to claim 5, it is characterized in that: the hot pressing temperature of the slab behind the described glue compounding and applying is 175~185 ℃.
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