CN102198580A - Method and equipment for processing inner and outer conical surfaces of conical ring of synchronizer - Google Patents
Method and equipment for processing inner and outer conical surfaces of conical ring of synchronizer Download PDFInfo
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- CN102198580A CN102198580A CN 201110112364 CN201110112364A CN102198580A CN 102198580 A CN102198580 A CN 102198580A CN 201110112364 CN201110112364 CN 201110112364 CN 201110112364 A CN201110112364 A CN 201110112364A CN 102198580 A CN102198580 A CN 102198580A
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- compressing member
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- lead
- anchor clamps
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Abstract
The invention provides a method and equipment for processing inner and outer conical surfaces of a conical ring of a synchronizer. The processing method comprises the following steps of: 1) processing a long barrel-shaped rough blank into a single blank; 2) fixing the blank obtained in the step 1) on an inner conical surface clamp, and performing inner surface processing on the blank to obtain a crude product; and 3) fixing the crude product obtained in the step 2) on an outer conical surface clamp, and performing outer surface processing on the crude product to obtain a finished product. The processing equipment comprises the inner conical surface clamp and the outer conical surface clamp. The method and the equipment have the advantages that: the material is saved, the processing efficiency is improved, the equipment is saved, and the product quality is improved.
Description
Technical field
The invention belongs to synchronized auxiliary device processing technology and relevant device field, especially relate to inside and outside cone face process method of a kind of synchronization device cone ring and process equipment thereof.
Background technology
The double taper synchronizer conical ring of synchronized is a thin-wall part, very easily distortion in the processing, and also workpiece accuracy influence postorder and processes, and in order to guarantee its function work in-process requirement: inside and outside conical surface circularity should be less than 0.1mm.
Traditional processing technology: adopt the processing of cut-out form, bipyramid ring blank is a tubbiness, on whole barreled blank, process interior male cone (strobilus masculinus), then with cutting workpiece, need after the cut-out to guarantee that with grinding machine processing workpiece size requires and the depth of parallelism, mainly there is following shortcoming in this technology: 1, prolonged process time, working (machining) efficiency is low, and cuts off the back workpiece and fly out easily and cause workpiece oval and collide with; 2, workpiece circularity instability, and workpiece male cone (strobilus masculinus) is not easy to measure, and workpiece downcuts the back and detects, as can't reprocess when not meeting technological requirement, can only scrap, and easily produces waste product when changing cutter; 3, the waste 4 of cutter, stock utilization are too low, and the processing back above stub bar of remaining 10mm slatterns.
Summary of the invention
The purpose of this invention is to provide a kind ofly save material, improve working (machining) efficiency, saving equipment, the inside and outside cone face process method of synchronization device cone ring and the process equipment thereof that improve the quality of products.
Technical scheme of the present invention is:
The inside and outside cone face process method of synchronization device cone ring, this processing method comprises the steps:
1) the long barrel shape crude green body is processed into the single-piece blank;
2) step 1) gained blank is fixed on the inner conical surface anchor clamps, blank is carried out inner face processing, obtain semifinished product;
3) with step 2) the gained semifinished product is fixed on the male cone (strobilus masculinus) anchor clamps, and semifinished product is carried out outside processing, obtains finished product.
The inside and outside cone face process equipment of synchronization device cone ring comprises the inner conical surface anchor clamps,
Described inner conical surface anchor clamps are followed successively by base, connector, lead, compressing member, fixture from left to right,
Described base openings end is an annular, and openend is provided with step-like annular projection, and described base bottom is provided with the hole that is complementary with described compressing member,
Described compressing member one end is provided with external screw thread, and the other end is provided with stage body, this stage body cross-sectional area greater than the cross-sectional area of connector,
Described lead two ends are provided with external screw thread, and cylinder is provided with the extension boss vertical with described lead axial direction in the middle of the described lead,
Described connector center is provided with the hole that is complementary with described compressing member, and periphery is provided with the hole that is complementary with described lead,
Described fixture is a torus, and this torus inner surface is the inclined-plane, and this cylinder periphery is provided with the hole that is complementary with described lead,
Described lead is fixed on the hole of periphery of described connector, and described connector contacts with described base by described compressing member, and described fixture is fixed on the described lead,
Also comprise the male cone (strobilus masculinus) anchor clamps,
Described male cone (strobilus masculinus) anchor clamps are followed successively by base, compressing member and fixture from left to right,
Described base openings end is for being provided with toroidal cavity, and described base bottom is provided with the hole that is complementary with described compressing member,
Described clamping element is that ladder is cylindrical, and head has and has externally threaded cylinder, and the middle part is provided with the scrobicular ring plane, the cylinder of afterbody band rotation lock locking apparatus, and the side on described scrobicular ring plane is the inclined-plane,
Described fixture center is provided with the hole that the afterbody cylinder with described clamping element is complementary, and its side is the inclined-plane,
Described fixture is fixed on the described clamping element by the rotation lock locking apparatus on the described clamping element, and described clamping element inserts in the hole of described base, and contacts by the scrobicular ring plane on the described clamping element and the toroidal cavity of described base.
Advantage and good effect that the present invention has are:
1, saves material, adopt single-piece work, avoid the loss single-piece of the stub bar that causes because of cut-out to save 0.114 kilogram of stub bar, produce 600/class calculating, estimate month can save 4104 kilograms of materials by class.
2, improved working (machining) efficiency, the single-piece work time rises to 35 seconds/part by 1 fen 30 seconds/part.
3, lathe, cutter have been saved.Adopt new departure, can save more than cutting off tool 30 handle/skies, 6 slices/day of shaped profile turning cutters, reduce former use equipment: respectively one in numerical control car, grinding machine, one of operative employee.
4, improved product quality.By improving back process implementing, workpiece circularity＜0.06mm.
Description of drawings
Fig. 1 is inner conical surface clamp part figure of the present invention;
Fig. 2 is an inner conical surface anchor clamps assembly drawing of the present invention;
Fig. 3 is male cone (strobilus masculinus) clamp part figure of the present invention;
Fig. 4 is a male cone (strobilus masculinus) anchor clamps assembly drawing of the present invention.
Among the figure:
1, base 2, connector 3, lead
4, compressing member 5, fixture 6, blank
7, second base 8, second compressing member 9, second fixture
10, semifinished product
The specific embodiment
As shown in Figure 1 and Figure 2, the present invention includes the inner conical surface anchor clamps,
Described inner conical surface anchor clamps are followed successively by base 1, connector 2, lead 3, compressing member 4, fixture 5 from left to right,
Described base 1 openend is an annular, and openend is provided with step-like annular projection, and described base 1 bottom is provided with the hole that is complementary with described compressing member 4,
Described compressing member 4 one ends are provided with external screw thread, and the other end is provided with stage body, this stage body cross-sectional area greater than the cross-sectional area of connector 2,
Described lead 3 two ends are provided with external screw thread, and cylinder is provided with and the vertical extension boss of described lead 3 axial directions in the middle of the described lead 3,
Described connector 2 centers are provided with the hole that is complementary with described compressing member 4, and periphery is provided with the hole that is complementary with described lead 3,
Described fixture 5 is a torus, and this torus inner surface is the inclined-plane, and this cylinder periphery is provided with the hole that is complementary with described lead 3,
Described lead 3 is fixed on the hole of periphery of described connector 2, and described connector 2 contacts with described base 1 by described compressing member 4, and described fixture 5 is fixed on the described lead 3,
As shown in Figure 3, Figure 4, also comprise the male cone (strobilus masculinus) anchor clamps,
Described male cone (strobilus masculinus) anchor clamps are followed successively by second base 7, second compressing member 8 and second fixture 9 from left to right,
Described second base, 7 openends are for being provided with toroidal cavity, and described second base 7 bottoms are provided with the hole that is complementary with described second compressing member 8,
Described clamping element is that ladder is cylindrical, and head has and has externally threaded cylinder, and the middle part is provided with the scrobicular ring plane, the cylinder of afterbody band rotation lock locking apparatus, and the side on described scrobicular ring plane is the inclined-plane,
Described second fixture 9 centers are provided with the hole that the afterbody cylinder with described clamping element is complementary, and its side is the inclined-plane,
Described second fixture 9 is fixed on the described clamping element by the rotation lock locking apparatus on the described clamping element, and described clamping element inserts in the hole of described second base 7, and contacts by the scrobicular ring plane on the described clamping element and the toroidal cavity of described second base 7.
The course of work of this example: the inside and outside cone face process method of synchronization device cone ring, this processing method comprises the steps:
1) the long barrel shape crude green body is processed into the single-piece blank;
2) step 1) gained blank is fixed on the inner conical surface anchor clamps, blank 6 is carried out inner face processing, obtain semifinished product 9;
3) with step 2) gained semifinished product 9 is fixed on the male cone (strobilus masculinus) anchor clamps, and semifinished product 9 is carried out outside processing, obtains finished product.
More than one embodiment of the present of invention are had been described in detail, but described content only is preferred embodiment of the present invention, can not be considered to be used to limit practical range of the present invention.All equalizations of doing according to the present patent application scope change and improve etc., all should still belong within the patent covering scope of the present invention.
Claims (2)
1. the inside and outside cone face process method of synchronization device cone ring is characterized in that this processing method comprises the steps:
1) the long barrel shape crude green body is processed into the single-piece blank;
2) step 1) gained blank is fixed on the inner conical surface anchor clamps, blank is carried out inner face processing, obtain semifinished product;
3) with step 2) the gained semifinished product is fixed on the male cone (strobilus masculinus) anchor clamps, and semifinished product is carried out outside processing, obtains finished product.
2. the inside and outside cone face process equipment of synchronization device cone ring is characterized in that, comprises the inner conical surface anchor clamps,
Described inner conical surface anchor clamps are followed successively by base, connector, lead, compressing member, fixture from left to right,
Described base openings end is an annular, and openend is provided with step-like annular projection, and described base bottom is provided with the hole that is complementary with described compressing member,
Described compressing member one end is provided with external screw thread, and the other end is provided with stage body, this stage body cross-sectional area greater than the cross-sectional area of connector,
Described lead two ends are provided with external screw thread, and cylinder is provided with the extension boss vertical with described lead axial direction in the middle of the described lead,
Described connector center is provided with the hole that is complementary with described compressing member, and periphery is provided with the hole that is complementary with described lead,
Described fixture is a torus, and this torus inner surface is the inclined-plane, and this cylinder periphery is provided with the hole that is complementary with described lead,
Described lead is fixed on the hole of periphery of described connector, and described connector contacts with described base by described compressing member, and described fixture is fixed on the described lead,
Also comprise the male cone (strobilus masculinus) anchor clamps,
Described male cone (strobilus masculinus) anchor clamps are followed successively by base, compressing member and fixture from left to right,
Described base openings end is for being provided with toroidal cavity, and described base bottom is provided with the hole that is complementary with described compressing member,
Described clamping element is that ladder is cylindrical, and head has and has externally threaded cylinder, and the middle part is provided with the scrobicular ring plane, the cylinder of afterbody band rotation lock locking apparatus, and the side on described scrobicular ring plane is the inclined-plane,
Described fixture center is provided with the hole that the afterbody cylinder with described clamping element is complementary, and its side is the inclined-plane,
Described fixture is fixed on the described clamping element by the rotation lock locking apparatus on the described clamping element, and described clamping element inserts in the hole of described base, and contacts by the scrobicular ring plane on the described clamping element and the toroidal cavity of described base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110112364 CN102198580A (en) | 2011-05-03 | 2011-05-03 | Method and equipment for processing inner and outer conical surfaces of conical ring of synchronizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110112364 CN102198580A (en) | 2011-05-03 | 2011-05-03 | Method and equipment for processing inner and outer conical surfaces of conical ring of synchronizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102198580A true CN102198580A (en) | 2011-09-28 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110112364 Pending CN102198580A (en) | 2011-05-03 | 2011-05-03 | Method and equipment for processing inner and outer conical surfaces of conical ring of synchronizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102198580A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104139284A (en) * | 2014-07-04 | 2014-11-12 | 镇江飞亚轴承有限责任公司 | Method and equipment for processing middle cone ring of synchronizer |
| CN106362910A (en) * | 2016-09-29 | 2017-02-01 | 宝鸡法士特齿轮有限责任公司 | Manual gluing clamp |
| CN107791062A (en) * | 2017-10-27 | 2018-03-13 | 西安法士特汽车传动有限公司 | A kind of bipyramid expander clamp for machining and handling method |
| CN108971999A (en) * | 2018-07-13 | 2018-12-11 | 沈阳鼓风机集团核电泵业有限公司 | The ramps eccentric processing unit (plant) and processing method of slip ring |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04176512A (en) * | 1990-11-09 | 1992-06-24 | Hitachi Constr Mach Co Ltd | Work mounting jig for internal tooth cutting |
| CN101172328A (en) * | 2007-10-19 | 2008-05-07 | 大连机床集团有限责任公司 | Self-alignment cramping arrangement for processing disk cover parts |
| CN101774111A (en) * | 2010-02-08 | 2010-07-14 | 马鞍山方圆回转支承股份有限公司 | Processing method of ultra-thin annular pieces |
-
2011
- 2011-05-03 CN CN 201110112364 patent/CN102198580A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04176512A (en) * | 1990-11-09 | 1992-06-24 | Hitachi Constr Mach Co Ltd | Work mounting jig for internal tooth cutting |
| CN101172328A (en) * | 2007-10-19 | 2008-05-07 | 大连机床集团有限责任公司 | Self-alignment cramping arrangement for processing disk cover parts |
| CN101774111A (en) * | 2010-02-08 | 2010-07-14 | 马鞍山方圆回转支承股份有限公司 | Processing method of ultra-thin annular pieces |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104139284A (en) * | 2014-07-04 | 2014-11-12 | 镇江飞亚轴承有限责任公司 | Method and equipment for processing middle cone ring of synchronizer |
| CN106362910A (en) * | 2016-09-29 | 2017-02-01 | 宝鸡法士特齿轮有限责任公司 | Manual gluing clamp |
| CN106362910B (en) * | 2016-09-29 | 2018-10-12 | 宝鸡法士特齿轮有限责任公司 | A kind of craft coating glue clamp |
| CN107791062A (en) * | 2017-10-27 | 2018-03-13 | 西安法士特汽车传动有限公司 | A kind of bipyramid expander clamp for machining and handling method |
| CN108971999A (en) * | 2018-07-13 | 2018-12-11 | 沈阳鼓风机集团核电泵业有限公司 | The ramps eccentric processing unit (plant) and processing method of slip ring |
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Effective date of abandoning: 20110928 |
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