CN102190413B - Method of integratedly utilizing sludge pretreatment and cement kiln, and system thereof - Google Patents

Method of integratedly utilizing sludge pretreatment and cement kiln, and system thereof Download PDF

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CN102190413B
CN102190413B CN2011100713274A CN201110071327A CN102190413B CN 102190413 B CN102190413 B CN 102190413B CN 2011100713274 A CN2011100713274 A CN 2011100713274A CN 201110071327 A CN201110071327 A CN 201110071327A CN 102190413 B CN102190413 B CN 102190413B
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mud
waste gas
foerderanlage
delivery port
kiln
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CN102190413A (en
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李叶青
王焕忠
王加军
胡贞武
张江
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HUAXIN ENVIRONMENTAL ENGINEERING Co Ltd
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HUAXIN ENVIRONMENTAL ENGINEERING Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/30Wastewater or sewage treatment systems using renewable energies
    • Y02W10/37Wastewater or sewage treatment systems using renewable energies using solar energy

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  • Treatment Of Sludge (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

The invention relates to a method of integratedly utilizing sludge pretreatment and a cement kiln, and a system thereof. The method includes the following steps: 1. crushing, blending and granulating the sludge by a granular system and then putting the sludge into a sludge dryer; 2. drying the sludge: drying the sludge through hot-blast air guided from a heat source by a first fan till the sludge contains, by weight, 0-30% of water so as to obtain dried sludge; 3. treating exhaust gases; 4. utilizing the cement kiln: after the dried sludge in a storage device is transported by a transporter to a weigher and is measured by the weigher, burning the dried sludge to produce cement clinker, wherein the dried sludge is transported by the transporter to a kiln head burner, a decomposing furnace or a precombustion chamber of a cement kiln system. According to the invention, the sludge can be used safely, innocuously and efficiently. Therefore, the purpose of energy conservation can be achieved.

Description

A kind of mud pre-treatment and cement kiln comprehensive utilization method and system thereof
Technical field
The present invention relates to a kind of mud pre-treatment and cement kiln comprehensive utilization method and system thereof.
Background technology
Trade effluent (waste water that comprises discharging such as printing and dyeing, papermaking, leather, chemical industry and various mechanical industries) and sewage after treatment; When sewage is purified; Account for the mud that gets into sewage work's sewage total amount about 1% with producing volume; This type mud also contains a large amount of pathogenic agent and various heavy element except containing spissated inorganic and organic contamination beyond the region of objective existence.Therefore; The mud that is produced in the sewage treatment process is carried out safety and disposal economically, is the important component part of Sewage treatment systems, if mud can not get dealing carefully with; Not only directly have influence on the normal operation of Sewage treatment systems, and can bring secondary pollution to environment.
At present, China throws aside or the method for landfill is handled to most employing of sludge of sewage treatment plants, have only indivisible carry out being used for making after the mummification mix fertile.Because the landfill yard standard implementation of China is later, old landfill yard is admitted mud, possibly cause a large amount of mud pollutents to get into deep layer with percolate from the face of land, even threatens underground water and rivers,lakes and seas.There is few part cement mill directly to spray into calcined by rotary kiln to mud; This method has realized safe, harmless, the disposal of resources of mud; But because 70-85% moisture need be accomplished evaporation in the mud in rotary kiln; Cost of disposal is high, processing power is little, and causes thermal technology of cement rotary kiln system and quality product fluctuation easily.The sludge fuel elelctrochemical power generation also has application, but this method finally also can produce ashes, needs further to dispose; And still need consume the moisture content in the great amount of heat energy dewatered sludge in the sludge fuel process, truly not accomplish " resource utilization, energy-conservationization " utilization.
Literature search through to prior art is found; The Chinese patent of application number 200910100117.6 disclose a kind of in manufacture of cement the method for cooperatively processing sludge; This method is to utilize existing new type nonaqueous cement clinker production line to produce cement clinker and cooperatively processing sludge; The paper mill sludge of water ratio >=70% is directly added Vertical Mill, mix with cement raw material, levigate, make cement slurry; But this invention is primarily aimed at paper mill sludge;
Application number is to disclose cement clinker and working method thereof that dewatered sludge ingredient makes in 200710045299 the Chinese patent; But this method utilizes kiln tail high-temp waste gas as the oven dry thermal source; Cause the NH3 in the mud in the drying course; The volatilization of materials such as H2S very easily causes the discharging in the cement production process to exceed standard.
A kind of method of utilizing cement mill smoke residual heat to dry sludge and firing sludge cement is disclosed in the Chinese patent of application number 200910102069; Mud and clay matter and the calcareous raw material that will pass through after the mummification are mixed into raw material, through milling, calcine, processing cement after the cooling, grinding.The problem of this method is: mud is gone into kiln as raw material, and the volatile matter in the mud just decomposes in preheating in rotary kiln device low-temperature zone, and then discharges with waste gas, is difficult to reach safe and harmlessization treatment requirement.
Summary of the invention
The objective of the invention is to overcome the deficiency of prior art, a kind of mud pre-treatment and cement kiln comprehensive utilization method and system thereof are provided, this method and system thereof can make mud obtain safe, harmless, resource utilization, energy-conservation disposal and utilization.
To achieve these goals, the technical scheme that the present invention taked is: a kind of mud pre-treatment and cement kiln comprehensive utilization method is characterized in that it comprises the steps:
1), mud (former raw sludge), premixing and pelletizing broken by granulation system, get into the mud dryer again;
2), mud oven dry: draw hot blast by first blower fan from thermal source and get into the mud dryer, the sludge water content oven dry to 0~30wt%, is obtained the mud after the mummification; Mud after the mummification is sent in the storing unit by e Foerderanlage and is stored; It is one of following 2 kinds that said thermal source has: 1. kiln hood waste gas [rotary kiln (being cement kiln) kiln hood waste gas], 2. kiln hood waste gas and kiln tail stack gas;
3), off gas treatment: 1. the waste gas of mud drying machine drying process generation is after the dust-removal system dedusting, and a part of waste gas is sent into the blower fan import of the cooling machine of rotary kiln (being cement kiln) system by second blower fan; Another part waste gas (unnecessary waste gas) is sent into waste gas cleaning system by second blower fan and is purified;
2. when the mud dryer did not move, cooling got into dust-removal system to kiln hood waste gas [rotary kiln (being cement kiln) kiln hood waste gas] through air-cooler, the dedusting discharging; The dust that dust-removal system is collected is sent in the storing unit by e Foerderanlage and is stored;
4), the utilization of cement kiln: after the mud after the mummification in the storing unit was sent into the weigher metering by e Foerderanlage, cement clinker was produced in kiln hood burner, decomposing furnace or the settling chamber that is delivered to rotary kiln (being cement kiln) system by the e Foerderanlage calcining that acts as a fuel.
Be provided with plate-and-frame filter press before the input terminus of described granulation system; After mud at first passes through the plate-and-frame filter press filter-press dehydration, broken by granulation system again, premixing and pelletizing.
Be provided with solar energy desiccation system (solar energy desiccation apparatus) before the input terminus of described granulation system; After mud at first passes through the mummification of solar energy desiccation system, broken by granulation system again, premixing and pelletizing.
Be provided with plate-and-frame filter press and solar energy desiccation system before the input terminus of described granulation system; After mud at first passes through the plate-and-frame filter press filter-press dehydration, again after the mummification of solar energy desiccation system, then by granulation system fragmentation, premixing and pelletizing.
Realize the system of a kind of mud pre-treatment and the cement kiln comprehensive utilization of aforesaid method, it is characterized in that it comprises granulation system, mud dryer, storing unit, first blower fan, air-cooler, weigher, e Foerderanlage, dust-removal system (as: sack cleaner), waste gas cleaning system; Be connected by e Foerderanlage between the input aperture of the delivery port of granulation system and mud dryer that [granulation system is made up of crusher and tablets press; The delivery port of crusher links to each other with the input aperture of tablets press; Be connected by e Foerderanlage between the input aperture of the delivery port of tablets press and mud dryer], the material delivery port of mud dryer is linked to each other with storing unit by e Foerderanlage; The input terminus of first blower fan is connected with one of following 2 kinds by pipeline: 1. kiln hood waste gas delivery port [rotary kiln (being cement kiln) kiln hood waste gas delivery port], 2. kiln hood waste gas and kiln tail stack gas delivery port; The output terminal of first blower fan is linked to each other with the hot blast input aperture of mud dryer by pipeline; The input terminus of air-cooler is linked to each other with kiln hood waste gas delivery port by pipeline; The output terminal of air-cooler is connected with the waste gas input aperture of dust-removal system by pipeline; The waste gas delivery port of mud dryer is connected with the waste gas input aperture of dust-removal system by pipeline, and the waste gas delivery port of dust-removal system is connected with the blower fan import of the cooling machine of rotary system, the waste gas input aperture of waste gas cleaning system respectively by pipeline (pipeline is provided with second blower fan); The dust delivery port of dust-removal system is linked to each other by the e Foerderanlage storing unit; Link to each other by e Foerderanlage between storing unit and the weigher, link to each other by e Foerderanlage between the input aperture of weigher and kiln hood burner, decomposing furnace or the settling chamber of rotary system (cement kiln system).
Be provided with plate-and-frame filter press before the input terminus of described granulation system; Link to each other by e Foerderanlage between the delivery port of plate-and-frame filter press and the input terminus of granulation system.
Be provided with the solar energy desiccation system before the input terminus of described granulation system; Link to each other by e Foerderanlage between the delivery port of solar energy desiccation system and the input terminus of granulation system.
Be provided with plate-and-frame filter press, solar energy desiccation system before the input terminus of described granulation system; Link to each other by e Foerderanlage between the input aperture of the delivery port of plate-and-frame filter press and solar energy desiccation system, link to each other by e Foerderanlage between the delivery port of solar energy desiccation system and the input terminus of granulation system.
Described mud be trade effluent and sewage after treatment, the mud that is produced.
The invention has the beneficial effects as follows:
1, adopt aforesaid method and system, safe, harmless, energy-conservation, can make mud obtain recycling treatment and utilization.
2, the mud after the mummification is gone into the kiln calcining as alternative fuel, realizes higher substitution rate.
3, make full use of cement kiln system waste gas oven dry sludge water content, do not increase extra energy consumption.
4, handle the grog cooling air medium of the waste gas major part of mud generation, go into the kiln calcining as combustion air behind the cooling grog, reduce the off gas treatment amount, reduce poisonous gas treatment facility specification, the minimizing initial cost as the cooling machine.With the off gas treatment of cement kiln system synthesis consideration kiln hood, save initial cost, reduce running cost.
Description of drawings
Fig. 1 is the structural representation of the system of mud pre-treatment of the present invention and cement kiln comprehensive utilization.
Embodiment
As shown in Figure 1, a kind of mud pre-treatment and cement kiln comprehensive utilization method, it comprises the steps:
1), mud (former raw sludge) through the plate-and-frame filter press filter-press dehydration or/and after solar energy desiccation system (solar energy desiccation apparatus) mummification (perhaps filter press without plate frame; There is not the solar energy desiccation system) yet;, premixing and pelletizing broken by granulation system get into the mud dryer again; Described granulation system is formed (broken earlier, back granulation) by crusher and tablets press;
2), mud oven dry: draw hot blast by first blower fan from thermal source and get into the mud dryer, (the best is 1~30wt%), obtains the mud after the mummification to 0~30wt% with the sludge water content oven dry; Mud after the mummification is sent in the storing unit by e Foerderanlage and is stored; It is one of following 2 kinds that said thermal source has: 1. kiln hood waste gas [rotary kiln (being cement kiln) kiln hood waste gas], 2. kiln hood waste gas and kiln tail stack gas;
3), off gas treatment: 1. the waste gas of mud drying machine drying process generation is after the dust-removal system dedusting, and a part of waste gas is sent into the blower fan import of the cooling machine of rotary kiln (being cement kiln) system by second blower fan; Another part waste gas (unnecessary waste gas) is sent into waste gas cleaning system by second blower fan and is purified;
2. when the mud dryer did not move, cooling got into dust-removal system (as: sack cleaner) to kiln hood waste gas [rotary kiln (being cement kiln) kiln hood waste gas] through air-cooler, the dedusting discharging; The dust that dust-removal system is collected is sent in the storing unit by e Foerderanlage and is stored;
4), the utilization of cement kiln: after the mud after the mummification in the storing unit was sent into the weigher metering by e Foerderanlage, cement clinker was produced in kiln hood burner, decomposing furnace or the settling chamber that is delivered to rotary kiln (being cement kiln) system by the e Foerderanlage calcining that acts as a fuel.
Be provided with plate-and-frame filter press before the input terminus of described granulation system; After mud (former raw sludge) at first passes through the plate-and-frame filter press filter-press dehydration, broken by granulation system again, premixing and pelletizing.
Be provided with solar energy desiccation system (solar energy desiccation apparatus) before the input terminus of described granulation system; After mud (former raw sludge) at first passes through solar energy desiccation system (solar energy desiccation apparatus) mummification, broken by granulation system again, premixing and pelletizing.
Be provided with plate-and-frame filter press and solar energy desiccation system (solar energy desiccation apparatus) before the input terminus of described granulation system; After mud (former raw sludge) at first passes through the plate-and-frame filter press filter-press dehydration, again after solar energy desiccation system (solar energy desiccation apparatus) mummification, then by granulation system fragmentation, premixing and pelletizing.
Realize the system of a kind of mud pre-treatment and the cement kiln comprehensive utilization of aforesaid method, it comprises granulation system, mud dryer, storing unit, first blower fan, air-cooler, weigher, e Foerderanlage, dust-removal system (as: sack cleaner), waste gas cleaning system; Be connected by e Foerderanlage between the input aperture of the delivery port of granulation system and mud dryer that [granulation system is made up of crusher and tablets press; The delivery port of crusher links to each other with the input aperture of tablets press; Be connected by e Foerderanlage between the input aperture of the delivery port of tablets press and mud dryer], the material delivery port of mud dryer is linked to each other with storing unit by e Foerderanlage; The input terminus of first blower fan is connected with one of following 2 kinds by pipeline: 1. kiln hood waste gas delivery port [rotary kiln (being cement kiln) kiln hood waste gas delivery port], 2. kiln hood waste gas and kiln tail stack gas delivery port; The output terminal of first blower fan is linked to each other with the hot blast input aperture of mud dryer by pipeline; The input terminus of air-cooler is linked to each other with kiln hood waste gas delivery port by pipeline; The output terminal of air-cooler is connected by the waste gas input aperture of pipeline with dust-removal system (as: sack cleaner); The waste gas delivery port of mud dryer is connected by the waste gas input aperture of pipeline with dust-removal system (as: sack cleaner), and the waste gas delivery port of dust-removal system (as: sack cleaner) is connected with the blower fan import of the cooling machine of rotary system, the waste gas input aperture of waste gas cleaning system respectively by pipeline (pipeline is provided with second blower fan); The dust delivery port of dust-removal system (as: sack cleaner) is linked to each other by the e Foerderanlage storing unit; Link to each other by e Foerderanlage between storing unit and the weigher, link to each other by e Foerderanlage between the input aperture of weigher and kiln hood burner, decomposing furnace or the settling chamber of rotary system (cement kiln system).
Be provided with plate-and-frame filter press before the input terminus of described granulation system; Link to each other by e Foerderanlage between the delivery port of plate-and-frame filter press and the input terminus of granulation system.
Also can adopt: be provided with solar energy desiccation system (solar energy desiccation apparatus) before the input terminus of described granulation system; Link to each other by e Foerderanlage between the delivery port of solar energy desiccation system (solar energy desiccation apparatus) and the input terminus of granulation system.Also can adopt: be provided with plate-and-frame filter press, solar energy desiccation system (solar energy desiccation apparatus) before the input terminus of described granulation system; Link to each other by e Foerderanlage between the input aperture of the delivery port of plate-and-frame filter press and solar energy desiccation system (solar energy desiccation apparatus), link to each other by e Foerderanlage between the delivery port of solar energy desiccation system (solar energy desiccation apparatus) and the input terminus of granulation system.

Claims (8)

1. mud pre-treatment and cement kiln comprehensive utilization method is characterized in that it comprises the steps:
1), mud, premixing and pelletizing broken by granulation system, get into the mud dryer again;
2), mud oven dry: draw hot blast by first blower fan from thermal source and get into the mud dryer, the sludge water content oven dry to 0~30wt%, is obtained the mud after the mummification; Mud after the mummification is sent in the storing unit by e Foerderanlage and is stored; It is one of following 2 kinds that said thermal source has: 1. kiln hood waste gas, 2. kiln hood waste gas and kiln tail stack gas;
3), off gas treatment: 1. the waste gas of mud drying machine drying process generation is after the dust-removal system dedusting, and a part of waste gas is sent into the blower fan import of the cooling machine of rotary system by second blower fan; Another part waste gas is sent into waste gas cleaning system by second blower fan and is purified;
2. when the mud dryer did not move, cooling got into dust-removal system to kiln hood waste gas through air-cooler, the dedusting discharging; The dust that dust-removal system is collected is sent in the storing unit by e Foerderanlage and is stored;
4), the utilization of cement kiln: after the mud after the mummification in the storing unit was sent into the weigher metering by e Foerderanlage, cement clinker was produced in kiln hood burner, decomposing furnace or the settling chamber that is delivered to rotary system by the e Foerderanlage calcining that acts as a fuel.
2. a kind of mud pre-treatment according to claim 1 and cement kiln comprehensive utilization method is characterized in that: be provided with plate-and-frame filter press before the input terminus of described granulation system; After mud at first passes through the plate-and-frame filter press filter-press dehydration, broken by granulation system again, premixing and pelletizing.
3. a kind of mud pre-treatment according to claim 1 and cement kiln comprehensive utilization method is characterized in that: be provided with the solar energy desiccation system before the input terminus of described granulation system; After mud at first passes through the mummification of solar energy desiccation system, broken by granulation system again, premixing and pelletizing.
4. a kind of mud pre-treatment according to claim 1 and cement kiln comprehensive utilization method is characterized in that: be provided with plate-and-frame filter press and solar energy desiccation system before the input terminus of described granulation system; After mud at first passes through the plate-and-frame filter press filter-press dehydration, again after the mummification of solar energy desiccation system, then by granulation system fragmentation, premixing and pelletizing.
5. a system that realizes the mud pre-treatment and the cement kiln comprehensive utilization of the said method of claim 1 is characterized in that it comprises granulation system, mud dryer, storing unit, first blower fan, air-cooler, weigher, e Foerderanlage, dust-removal system, waste gas cleaning system; Be connected by e Foerderanlage between the input aperture of the delivery port of granulation system and mud dryer, the material delivery port of mud dryer is linked to each other with storing unit by e Foerderanlage; The input terminus of first blower fan is connected with one of following 2 kinds by pipeline: 1. kiln hood waste gas delivery port, 2. kiln hood waste gas and kiln tail stack gas delivery port; The output terminal of first blower fan is linked to each other with the hot blast input aperture of mud dryer by pipeline; The input terminus of air-cooler is linked to each other with kiln hood waste gas delivery port by pipeline; The output terminal of air-cooler is connected with the waste gas input aperture of dust-removal system by pipeline; The waste gas delivery port of mud dryer is connected with the waste gas input aperture of dust-removal system by pipeline; The waste gas delivery port of dust-removal system links to each other with the second blower fan import, and second blower fan outlet is connected with the blower fan import of the cooling machine of rotary system, the waste gas input aperture of waste gas cleaning system respectively by pipeline; The dust delivery port of dust-removal system is linked to each other with storing unit by e Foerderanlage; Link to each other by e Foerderanlage between storing unit and the weigher, link to each other by e Foerderanlage between the input aperture of weigher and kiln hood burner, decomposing furnace or the settling chamber of rotary system.
6. the system of a kind of mud pre-treatment according to claim 5 and cement kiln comprehensive utilization is characterized in that: be provided with plate-and-frame filter press before the input terminus of described granulation system; Link to each other by e Foerderanlage between the delivery port of plate-and-frame filter press and the input terminus of granulation system.
7. the system of a kind of mud pre-treatment according to claim 5 and cement kiln comprehensive utilization is characterized in that: be provided with the solar energy desiccation system before the input terminus of described granulation system; Link to each other by e Foerderanlage between the delivery port of solar energy desiccation system and the input terminus of granulation system.
8. the system of a kind of mud pre-treatment according to claim 5 and cement kiln comprehensive utilization is characterized in that: be provided with plate-and-frame filter press, solar energy desiccation system before the input terminus of described granulation system; Link to each other by e Foerderanlage between the input aperture of the delivery port of plate-and-frame filter press and solar energy desiccation system, link to each other by e Foerderanlage between the delivery port of solar energy desiccation system and the input terminus of granulation system.
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