CN102190408B - Technology for processing comprehensive waste water from acrylonitrile and acrylic fibers production - Google Patents

Technology for processing comprehensive waste water from acrylonitrile and acrylic fibers production Download PDF

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CN102190408B
CN102190408B CN2011100964732A CN201110096473A CN102190408B CN 102190408 B CN102190408 B CN 102190408B CN 2011100964732 A CN2011100964732 A CN 2011100964732A CN 201110096473 A CN201110096473 A CN 201110096473A CN 102190408 B CN102190408 B CN 102190408B
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waste water
aerobic
pond
nitrification
preaeration
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CN102190408A (en
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严月根
叶国祥
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BORUIDE (NANJING) PURIFICATION TECHNOLOGY CO.,LTD.
Puritek Environment Group Co ltd
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Nanjing Institute of Geography and Limnology of CAS
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Abstract

The invention relates to a technology for processing comprehensive chemical waste water from acrylonitrile and acrylic fibers production and is directed to the field of environment engineering technology. According to the invention, an aeration reaction, a biology hydrolysis acidification, a denitrification nitrogen removal and an aerobic biological treatment are adopted. The waste water is classified into C, N and S grade. The toxicity problem for microbes caused by the waste water is solved; the biological treatment capability and waste water processing effect are improved. The technology is characterized by simple and reasonable process flow. The operation cost is reduced. The technology is suited for industrial application and biology processing of high sulfur high nitrogen organic waste water of the same kind.

Description

Vinyl cyanide, acrylic fiber production process comprehensive effluent disposal technology
Technical field
The present invention relates to a kind of vinyl cyanide, acrylic fiber production process comprehensive effluent disposal technology, belong to field of environment engineering technology.Method of the present invention comprises biological treatments such as grid filtration, preaeration, acidication desulfurization, anaerobism decarburization and aerobic denitrogenation, is applicable to the biological treatment of similar waste water such as handling high-sulfur, high nitrogen and high COD.
Background technology
Acrylic fiber production process mainly contains Sodium Thiocyanate 99 single stage method, Sodium Thiocyanate 99 two step method, wet method and four kinds of production technique of dry method in China's prior art, but monomer whose is vinyl cyanide, obtains vinyl cyanide with propylene ammmoxidation process production usually.Solvent for use mainly contains Sodium Thiocyanate 99 (NaSCN), N (DMF), N,N-DIMETHYLACETAMIDE (DMAC), DMSO 99.8MIN. (DMSO), acetone, NSC 11801 (EC), nitric acid (HNO in the above-mentioned technology 3) and zinc chloride (ZnCl 2) etc.Wherein dry technology for production is to be main raw material with vinyl cyanide, methyl acrylate, SSS, and aqueous suspension polymerization is a solvent with the N, the dry-spinning process of hot nitrogen heating carrier.Wet processing then is to be that solvent is produced with the N,N-DIMETHYLACETAMIDE.No matter adopt the sort of explained hereafter acrylic fibers, its raw material always occurs in waste water, causes acrylic fiber production process trade effluent COD higher, about 1000~2000 mg/L.Usually also contain more oligoacrylonitrile (SS reaches 120~200 mg/L) in the acrylic fiber production process trade effluent, in addition SO 3 2-, SCN -And CN -Deng also existence in a large number.
The method that prior art is handled acrylic fibers industry waste water mainly contains: coagulation-deposition, coagulation-air supporting, suspension active sludge, A/O biomembrance process, biological filtering tower combined working, electrolytic process etc.
Chinese patent CN1385380 discloses the treatment process of a kind of vinyl cyanide, Nitrilon waste water; In bio-contact oxidation, add carbon black misfortune Powdered Activated Carbon and carry out pre-treatment; Filature wastewater is adopted the coagulation air-float pre-treatment earlier; Other factory effluents of remix adopt the A/O biological treatment, make waste water reach discharging standards.
Patent of invention CN200710176576.3 improves it, adopts homogeneous and deposition to remove suspended substance, adds the mikrobe toxicity of iron, magnesium, calcium plasma reduction waste water; But should technology still exist working cost high, shortcoming such as sludge yield is big, and contain a large amount of sulfate radicals in the waste water and be prone to form a throw out with the institute metals ion that adds; Form competition with materials such as the stronger cyanogen of bio-toxicity, nitrile, amine; Cause dosing bigger than normal, moreover these toxic substances do not remove from waste water; Therefore the toxic action to waste water does not thoroughly solve, and has increased cost for wastewater treatment and difficulty on the contrary.
Chinese patent CN99112488.X is coagulating sedimentation-anaerobic digestion-anaerobic-aerobic-sand filtration-activated carbon process; And Chinese CN00129461.X transform coagulating sedimentation-anaerobic-aerobic-charcoal tower process as air supporting-aeration-deposition-product acid-biological desulphurization-product methane-anaerobic-aerobic; These two patents are the technology based on biological treatment; But exist treatment scheme long, the actual motion difficulty, and often need the measure that replenishes to guarantee discharged wastewater met the national standard.
Chinese patent CN200810224878.8 adopts two membrane techniquies that Nitrilon waste water is handled, though can guarantee stable effluent quality, exists the film system to be prone to defectives such as pollution, cleaning interval weak point and investment running cost height, and the handling problem of unresolved dense water.
The magnetic resin dynamic adsorption is carried out in water outlet after the biochemical treatment that Chinese patent CN200810244778.1 proposes, and still changes technology and exists resin to lose efficacy and regeneration, and operation is difficult, cost is higher, and biologic treating technique is not proposed detailed method.
Chinese patent CN201010144936.3 provides a kind of electrocatalysis aerobic treatment process, has the higher deficiency of facility investment and working cost.
Chinese patent CN200910087863.6 provides a kind of double oxygen, aerobic and treatment process that coagulating sedimentation combines, and this technology is not effectively separated the bio-toxicity material yet or removed, and the coagulating sedimentation sludge output is bigger.
To sum up, the difficult point that acrylic fibers industry wastewater biological method is handled is: the polymkeric substance of difficult natural subsidence is prone to the parcel mikrobe after getting into biochemical system, influences biochemical effect; Make waste water be slightly acidic behind the sulphite aeration, influence anaerobic system and normally move; Simultaneously, organic amine and ammonia-nitrogen content are higher in the waste water, cause polluted by nitrogen.
Summary of the invention
In order to overcome the shortcoming of prior art; Technical purpose of the present invention is to provide a kind of vinyl cyanide, acrylic fiber production process comprehensive effluent disposal technology, makes that the present invention combines to produce reality, is the basis with the biologic treating technique; Adopt COMBINED PROCESS and operation conditions optimization; Technical process is reasonable, and running cost is low, is convenient to industrial applications.
In order to realize technical purpose of the present invention, technical program of the present invention lies in:
A kind of vinyl cyanide, acrylic fiber production process comprehensive effluent disposal technology is characterized in that may further comprise the steps:
(1) preaeration oxidation: vinyl cyanide, acrylic fiber production process comprehensive wastewater are at first got into the preaeration reaction tank, go into hydrolysis acidification reaction pond with the reaction of backflow acidizing fluid, returned sluge is laggard;
(2) acidication: the waste water after step (1) is handled gets into the hydrolysis acidification pool acidification that is hydrolyzed, and in hydrolysis acidification pool, adds phosphorous nutrition, with SO in the waste water 4 2-Be converted into H 2S, part acidified liquid are back in the preaeration reaction tank of step (1), and all the other waste water get into oxygen compatibility pool after acidication is handled;
(3) double oxygen denitrification: the waste water after step (2) is handled gets into oxygen compatibility pool and carries out the denitrification processing;
(4) aerobic nitrification: the waste water after step (3) is handled gets into nitrification tank and carries out the aerobic nitrification reaction; Wherein, One section Aerobic Pond that waste water is introduced in the nitrification tank carries out nitration treatment; The oxygen compatibility pool of one section aerobic nitrification liquid of part reflow step (3), two sections Aerobic Ponds that all the other one section aerobic nitrification liquid get into nitrification tank continue nitration treatment, finally remove COD and ammonia nitrogen in the waste water;
(5) deposition: the waste water that step (4) obtains gets into the second pond deposition, the supernatant that obtains discharging, and sludge part is back in the preaeration reaction tank of step (1), all the other mud dischargings.
Wherein, method of the present invention also comprises the pretreatment process of original waste water: it is subsequent use that vinyl cyanide, acrylic fiber production process comprehensive wastewater at first are placed on equalizing tank through grid filtration.
The waste water whole process temperature of method of the present invention is 20~38 ℃, and the pH value is 5~8.5.
The aeration intensity of the preaeration reaction tank of step of the present invention (1) (DO value) is 0.2~1.0 mg/L.
The phosphorous nutrition of step of the present invention (2) is a phosphoric acid salt.
The acidizing fluid reflux ratio of step of the present invention (2) is 50~300%, and the acidizing fluid hydraulic detention time is 1~5 h; Sludge concentration is 1~8g/L, mud hydraulic detention time 1~20h.
The DO value of the oxygen compatibility pool of step of the present invention (3) is less than 0.5 mg/L, and sludge concentration is 2~8 g/L.
The reflux ratio 100~300% of one section aerobic nitrification liquid of step of the present invention (4); Add the carrier organism filler in one section Aerobic Pond, dosage is and 10%~75% of one section Aerobic Pond volume ratio, and the DO value of one section Aerobic Pond is 1.5~5 mg/L, sludge concentration 2~8 g/L.
The DO value is 2~6 mg/L in two sections Aerobic Ponds of step of the present invention (4), sludge concentration 2~8 g/L.
The second pond return sludge ratio of step of the present invention (5) is 50~150%, surface load 0.5~2.0m 3/ m 2H.
Beneficial effect of the present invention is:
1, acrylic fiber production wastewater mainly by acrylonitrile installation spent process water and acrylic fibers device technique waste water composition, contains a large amount of SO in the waste water 3 2-, solvent, oligoacrylonitrile etc., waste water belongs to high-sulfur, high-nitrogen waste water.Because of SO 3 2-Too big to bio-toxicity, therefore, must remove waste water before getting into biological treatment system, and the simplest method is an aeration aerating, makes SO 3 2-Be converted into SO 4 2-SO 4 2-Under the effect of sulphate reducing bacteria, be converted into H 2S, too high H 2S concentration is toxic to sulphate reducing bacteria (SRB), and S 2-Under the high ORP condition of weakly alkaline, can be converted into SO 4 2-, so the sulfo-Cheng Zhongying of apologizing for having done sth. wrong in time removes H 2S.The present invention refluxes part acidified liquid, removes part sulphur through redox reaction.It is higher to contain difficult for biological degradation polymkeric substance and COD again in the waste water, and the waste water total nitrogen content is higher, so need utilize nitrification liquid to reflux, the oxygen technology of holding concurrently is set, and the waste water total nitrogen is reduced.After double oxygen is handled, two sections aerobic process are set, first section adds bio-carrier, improves activated sludge concentration, and waste water COD is effectively removed.Technology of the present invention is equally applicable to the biological treatment of other high-sulfurs, high nitrogen organic waste water.
2, the present invention effectively utilizes H 2The reductibility of S and SO 3 2-Reaction, the total sulfur clearance is high; In addition, utilize separating out of elemental sulfur, make part propylene nitrile oligopolymer obtain coagulant precipitation, solved the problem that adds of coagulated agent.
3, the present invention removes S, C, N classification, has improved the biological treatment performance, and water outlet COD and TN are lower.
4, the present invention is the basis with the biotechnology, and technical process is reasonable, and running cost is low, is convenient to industrial applications.
Description of drawings
Fig. 1 is a process flow sheet of the present invention;
Wherein, each label is among the figure: 1-preaeration reaction tank; 2-acidication reaction tank; The 3-oxygen compatibility pool; One section Aerobic Pond of 4-; Two sections Aerobic Ponds of 5-; The 6-second pond; 7-waste water gets into; 8-acidication liquid refluxes; The 9-nitrification liquid refluxes; The 10-returned sluge; 11-discharges mud; The 12-waste discharge.
Embodiment
Embodiment 1
It is subsequent use that Nanjing area vinyl cyanide, acrylic fiber production process comprehensive wastewater at first are placed on equalizing tank through grid filtration.Through detecting, equalizing tank water outlet pH7.2, COD 6,100 mg/L wherein, total nitrogen 450 mg/L.
Vinyl cyanide, acrylic fiber production process comprehensive wastewater are at first got into the preaeration reaction tank, go into hydrolysis acidification reaction pond with the reaction of backflow acidizing fluid, returned sluge is laggard, aeration intensity (DO value) is 0.5 mg/L.
Waste water after preaeration is handled gets into the hydrolysis acidification pool acidification that is hydrolyzed, and in hydrolysis acidification pool, adds phosphorous nutrition (SODIUM PHOSPHATE, MONOBASIC), in mud naturally under the effect of the sulphate reducing bacteria of existence with SO in the waste water 4 2-Be converted into H 2S, part acidified liquid are back in the preaeration reaction tank, and all the other waste water get into oxygen compatibility pool after acidication is handled; Wherein the acidizing fluid reflux ratio is 300%, and the acidizing fluid hydraulic detention time is 1.5 h; Sludge concentration is 6 g/L, mud hydraulic detention time 20 h.
Waste water after acidication is handled gets into oxygen compatibility pool and carries out the denitrification processing; DO value 0.1 mg/L of oxygen compatibility pool wherein, sludge concentration is 5 g/L.
Waste water after denitrification is handled gets into nitrification tank and carries out the aerobic nitrification reaction; Wherein, one section Aerobic Pond that waste water is introduced in the nitrification tank carries out nitration treatment, and one section aerobic nitrification liquid of part passes back into oxygen compatibility pool, and two sections Aerobic Ponds that all the other one section aerobic nitrification liquid get into nitrification tank continue nitration treatment, finally remove COD and ammonia nitrogen in the waste water; The reflux ratio 300% of one section aerobic nitrification liquid; Add carrier organism filler (the P15 type modification compounded mix that Bo Ruide (Nanjing) purification techniques ltd produces) in one section Aerobic Pond, dosage is and 10% of one section Aerobic Pond volume ratio, and DO value 3 mg/L of one section Aerobic Pond, sludge concentration 8 g/L; The DO value is 4 mg/L in two sections Aerobic Ponds, sludge concentration 5 g/L.
The waste water that the aerobic nitrification reaction obtains gets into the second pond deposition, the supernatant that obtains discharging, and sludge part is back in the preaeration reaction tank, all the other mud dischargings.Wherein return sludge ratio is 50%, surface load 0.5m 3/ m 2H.
The waste water whole process temperature of present embodiment is 37 ℃, and the pH value is 5.
Discharge water is through detecting, and pH 7.5, COD 523 mg/L, total nitrogen 46 mg/L.
Embodiment 2
It is subsequent use that jiangsu wuxi area vinyl cyanide, acrylic fiber production process comprehensive wastewater at first are placed on equalizing tank through grid filtration.Through detection, equalizing tank water outlet pH6.8, wherein COD 5,890mg/L, total nitrogen 553mg/L.
Vinyl cyanide, acrylic fiber production process comprehensive wastewater are at first got into the preaeration reaction tank, go into hydrolysis acidification reaction pond with the reaction of backflow acidizing fluid, returned sluge is laggard, aeration intensity (DO value) is 1.0 mg/L.
Waste water after preaeration is handled gets into the hydrolysis acidification pool acidification that is hydrolyzed, and in hydrolysis acidification pool, adds phosphorous nutrition (Sodium phosphate, dibasic), in mud naturally under the effect of the sulphate reducing bacteria of existence with SO in the waste water 4 2-Be converted into H 2S, part acidified liquid are back in the preaeration reaction tank, and all the other waste water get into oxygen compatibility pool after acidication is handled; Wherein the acidizing fluid reflux ratio is 150%, and the acidizing fluid hydraulic detention time is 1 h; Sludge concentration is 8g/L, mud hydraulic detention time 1h.
Waste water after acidication is handled gets into oxygen compatibility pool and carries out the denitrification processing; DO value 0.4 mg/L of oxygen compatibility pool wherein, sludge concentration is 3 g/L.
Waste water after denitrification is handled gets into nitrification tank and carries out the aerobic nitrification reaction; Wherein, one section Aerobic Pond that waste water is introduced in the nitrification tank carries out nitration treatment, and one section aerobic nitrification liquid of part passes back into oxygen compatibility pool, and two sections Aerobic Ponds that all the other one section aerobic nitrification liquid get into nitrification tank continue nitration treatment, finally remove COD and ammonia nitrogen in the waste water; The reflux ratio 100% of one section aerobic nitrification liquid; Add carrier organism filler (the P15 type modification compounded mix that Bo Ruide (Nanjing) purification techniques ltd produces) in one section Aerobic Pond, dosage is and 55% of one section Aerobic Pond volume ratio, and DO value 2.5 mg/L of one section Aerobic Pond, sludge concentration 8 g/L; The DO value is 3.5 mg/L in two sections Aerobic Ponds, sludge concentration 5 g/L.
The waste water that the aerobic nitrification reaction obtains gets into the second pond deposition, the supernatant that obtains discharging, and sludge part is back in the preaeration reaction tank, all the other mud dischargings.Wherein return sludge ratio is 150%, surface load 0.8m 3/ m 2H.
The waste water whole process temperature of present embodiment is 38 ℃, and the pH value is 6.5.
Discharge water is through detecting, and pH 7.2, COD 475 mg/L, total nitrogen 38 mg/L.
Embodiment 3
It is subsequent use that Nanjing area vinyl cyanide, acrylic fiber production process comprehensive wastewater at first are placed on equalizing tank through grid filtration.Through detection, equalizing tank water outlet pH7.8, wherein COD 4,500mg/L, total nitrogen 380mg/L.
Vinyl cyanide, acrylic fiber production process comprehensive wastewater are at first got into the preaeration reaction tank, go into hydrolysis acidification reaction pond with the reaction of backflow acidizing fluid, returned sluge is laggard, aeration intensity (DO value) is 0.8 mg/L.
Waste water after preaeration is handled gets into the hydrolysis acidification pool acidification that is hydrolyzed, and in hydrolysis acidification pool, adds phosphorous nutrition (potassium hydrogenphosphate), in mud naturally under the effect of the sulphate reducing bacteria of existence with SO in the waste water 4 2-Be converted into H 2S, part acidified liquid are back in the preaeration reaction tank, and all the other waste water get into oxygen compatibility pool after acidication is handled; Wherein the acidizing fluid reflux ratio is 50%, and the acidizing fluid hydraulic detention time is 5 h; Sludge concentration is 5g/L, mud hydraulic detention time 10h.
Waste water after acidication is handled gets into oxygen compatibility pool and carries out the denitrification processing; DO value 0.2 mg/L of oxygen compatibility pool wherein, sludge concentration is 6 g/L.
Waste water after denitrification is handled gets into nitrification tank and carries out the aerobic nitrification reaction; Wherein, one section Aerobic Pond that waste water is introduced in the nitrification tank carries out nitration treatment, and one section aerobic nitrification liquid of part passes back into oxygen compatibility pool, and two sections Aerobic Ponds that all the other one section aerobic nitrification liquid get into nitrification tank continue nitration treatment, finally remove COD and ammonia nitrogen in the waste water; The reflux ratio 180% of one section aerobic nitrification liquid; Add carrier organism filler (the P15 type modification compounded mix that Bo Ruide (Nanjing) purification techniques ltd produces) in one section Aerobic Pond, dosage is and 75% of one section Aerobic Pond volume ratio, and DO value 4 mg/L of one section Aerobic Pond, sludge concentration 7 g/L; The DO value is 5 mg/L in two sections Aerobic Ponds, sludge concentration 5 g/L.
The waste water that the aerobic nitrification reaction obtains gets into the second pond deposition, the supernatant that obtains discharging, and sludge part is back in the preaeration reaction tank, all the other mud dischargings.Wherein return sludge ratio is 100%, surface load 1.3m 3/ m 2H.
The waste water whole process temperature of present embodiment is 20 ℃, and the pH value is 7.5.
Discharge water is through detecting, and pH 7.7, COD 638 mg/L, total nitrogen 56 mg/L.

Claims (4)

1. a vinyl cyanide, acrylic fiber production process comprehensive effluent disposal technology is characterized in that may further comprise the steps:
(1) preaeration oxidation: vinyl cyanide, acrylic fiber production process comprehensive wastewater are at first got into the preaeration reaction tank, go into hydrolysis acidification reaction pond with the reaction of backflow acidizing fluid, returned sluge is laggard; Wherein, the DO value of preaeration reaction tank is 0.2~1.0 mg/L;
(2) acidication: the waste water after step (1) is handled gets into the hydrolysis acidification pool acidification that is hydrolyzed, and in hydrolysis acidification pool, adds phosphorous nutrition, with SO in the waste water 4 2-Be converted into H 2S, part acidified liquid are back in the preaeration reaction tank of step (1), and all the other waste water get into oxygen compatibility pool after acidication is handled; Wherein, the acidizing fluid reflux ratio is 50~300%, and the acidizing fluid hydraulic detention time is 1~5 h; Sludge concentration is 1~8g/L, mud hydraulic detention time 1~20h;
(3) double oxygen denitrification: the waste water after step (2) is handled gets into oxygen compatibility pool and carries out the denitrification processing; Wherein, the DO value of oxygen compatibility pool is less than 0.5 mg/L, and sludge concentration is 2~8 g/L;
(4) aerobic nitrification: the waste water after step (3) is handled gets into nitrification tank and carries out the aerobic nitrification reaction; Wherein, One section Aerobic Pond that waste water is introduced in the nitrification tank carries out nitration treatment; The oxygen compatibility pool of one section aerobic nitrification liquid of part reflow step (3), two sections Aerobic Ponds that all the other one section aerobic nitrification liquid get into nitrification tank continue nitration treatment, finally remove COD and ammonia nitrogen in the waste water;
Wherein, the reflux ratio 100~300% of one section aerobic nitrification liquid; Add the carrier organism filler in one section Aerobic Pond, dosage is 10%~75% of one section Aerobic Pond volume, and the DO value of one section Aerobic Pond is 1.5~5 mg/L, sludge concentration 2~8 g/L;
The DO value is 2~6 mg/L in two sections Aerobic Ponds, sludge concentration 2~8 g/L;
(5) deposition: the waste water that step (4) obtains gets into the second pond deposition, the supernatant that obtains discharging, and sludge part is back in the preaeration reaction tank of step (1), all the other mud dischargings; Wherein, the second pond return sludge ratio is 50~150%, surface load 0.5~2.0m 3/ m 2H.
2. vinyl cyanide according to claim 1, acrylic fiber production process comprehensive effluent disposal technology is characterized in that also comprising the pretreatment process of original waste water: it is subsequent use that vinyl cyanide, acrylic fiber production process comprehensive wastewater at first are placed on equalizing tank through grid filtration.
3. vinyl cyanide according to claim 1, acrylic fiber production process comprehensive effluent disposal technology is characterized in that waste water whole process temperature is 20~38 ℃, and the pH value is 5~8.5.
4. vinyl cyanide according to claim 1, acrylic fiber production process comprehensive effluent disposal technology is characterized in that the phosphorous nutrition of described step (2) is a phosphoric acid salt.
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CN103086576B (en) * 2013-02-28 2013-12-04 北京凯易信环境科技有限公司 Acrylonitrile/acrylon production comprehensive wastewater treatment technique
CN105271605B (en) * 2014-07-11 2017-08-29 中国石油化工股份有限公司 The processing method of acrylic nitrile waste water
CN106242193B (en) * 2016-09-09 2019-03-29 河海大学 A kind of processing unit and method of secondary effluent advanced nitrogen
CN110723862A (en) * 2018-07-16 2020-01-24 中国石油化工股份有限公司 Method for improving removal effect of ammonia nitrogen and total nitrogen in acrylonitrile sewage
CN110171879A (en) * 2019-06-17 2019-08-27 南京大学 A kind of fermentation waste water treatment process containing acrylonitrile
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Denomination of invention: Acrylonitrile/acrylon production comprehensive wastewater treatment technique

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Denomination of invention: Acrylonitrile/acrylon production comprehensive wastewater treatment technique

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