CN102188943A - Impact current multistage micro reactor - Google Patents

Impact current multistage micro reactor Download PDF

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Publication number
CN102188943A
CN102188943A CN2011101257669A CN201110125766A CN102188943A CN 102188943 A CN102188943 A CN 102188943A CN 2011101257669 A CN2011101257669 A CN 2011101257669A CN 201110125766 A CN201110125766 A CN 201110125766A CN 102188943 A CN102188943 A CN 102188943A
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reaction plate
micro
multistage
jet
microreactor
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CN2011101257669A
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CN102188943B (en
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周胜
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LISURE SCIENCE (SUZHOU) CO Ltd
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LISURE SCIENCE (SUZHOU) CO Ltd
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Abstract

The invention provides an impact current multistage micro reactor, comprising a capillary micro channel, wherein the capillary micro channel at least comprises one inlet and one outlet. The impact current multistage micro reactor is characterized in that the capillary channel comprises a plurality of micro reaction chambers which are sequentially connected from head to tail, adjacent micro reaction chambers are communicated by an injection hole, the inner wall of the micro reaction chamber behind the injection hole comprises an impact wall which is dead against the injection hole and keeps an obtuse angle with the flow direction of a reaction liquid flowing out from the injection hole. The invention has the beneficial effects that: the reaction process can be observed by eyes; the structure is stable, thus being easy to process; etching or laser cutting is adopted for processing, thus the capillary micro channel has extremely high accuracy; electrolytic polishing is adopted, thus the surface is smoother, the appearance is more graceful, and sealing is easier; and a multistage micro reaction chamber is adopted, and pressurizing and spraying are carried out by virtue of a thin neck, thus liquid particles can be smashed into micron level, turbulent flow can be produced after liquid impact, and reactants can be fully mixed for reaction.

Description

The multistage microreactor of a kind of percussion flow
Technical field
The present invention relates to a kind of chemical machinery, especially microreactor.
Background technology
Little chemical industry technology will be used widely in fields such as chemistry, chemical industry, the energy, environment owing to its superpower heat transfer, mass transfer ability.Its core component is the miniature chemical system that adopts micro-processing technology to produce wholly or in part, the channel characteristics yardstick at several microns to hundreds of micrometer ranges.At different application backgrounds, derived little chemical industry device, as micro-total analysis system, little heat exchanger, micro-mixer, microreactor etc. with various functions.
Microminiature chemistry chemical mechanical system will play a significant role in growing field, and the process intensification technology is the important foundation of microminiature chemistry chemical mechanical system.Reinforcement is very important to the theory and the application study of microfluid mechanics in chemical synthesis and process processing to little course of reaction of understanding continuous-flow in microminiature chemistry chemical mechanical system in depth.In microscale bioreactor, mixing has extremely important influence to course of reaction.A kind of small-sized tubular reactor that is used for evaluating catalyst and dynamics research of " microreactor (microreactor) " refer initially to, its size is about 10 mm.Be applied to various chemical fields gradually along with original development is used for the integrated micro-fabrication technology of circuit, prefix " micro " implication changes, the special chemical system made from micro-processing technology of modifying." microreactor " of this moment is meant the chemical reactor of a kind of novel microminiaturization made from micro-processing technology, but not merely is variation on the size by miniaturization to microminiaturization, the more important thing is that it has a series of new features, look along with micro-processing technology develops and is held in esteem applying of chemical field.Microreactor has an essential characteristics, and that is exactly that chemical reaction is controlled in the small space of trying one's best, and the order of size in chemical reaction space is generally micron even nanometer.A good microreactor must solve following problem, and one, guarantee the abundant mixing of reactant; Two, guarantee the precision of reative cell; Three, microreactor should have higher corrosion resistance; Four, guarantee the structural stability of microreactor and be easy to make; Five, reative cell is difficult for stopping up.
Summary of the invention
The invention provides a kind of solution of the above problems, the multistage microreactor of percussion flow that a kind of Stability Analysis of Structures is provided, can fully mixes, have highly corrosion resistant and be easy to make.
Technical scheme of the present invention provides the multistage microreactor of a kind of percussion flow, it comprises the capillary microchannel, described capillary microchannel comprises an import and an outlet at least, it is characterized in that: described capillary microchannel comprises little reative cell that a plurality of head and the tail link to each other successively, be communicated with by jet between adjacent described little reative cell, the inwall of the little reative cell behind the described jet comprise over against described jet and with described jet in the obtuse-angulate bump wall of reactant liquor flow direction that comes out.
Preferably, it comprises that also multilayer is arranged side by side square reaction plate together, be provided with the groove of several mutual disconnected perforations on the described reaction plate by modes such as etching or laser cutting, described capillary microchannel is superimposed by all described grooves and forms.
Preferably, it comprises two-layer described reaction plate, and wherein a described reaction plate is provided with the described groove of forming described little reative cell, and another described reaction plate is provided with the described groove of forming described jet.
Preferably, a described reaction plate outside is arranged with base plate in parallel, and another described reaction plate outside is arranged with transparent access panel in parallel.
Preferably, described access panel is made by glass, and described base plate is made by stainless steel, and polishing is carried out by electrobrightening technology in the surface of described base plate.
Preferably, described reaction plate is made by stainless steel, and polishing is carried out by electrobrightening technology in its surface.
Preferably, the thickness of described reaction plate is less than 0.4mm.
Preferably, the width of described jet is less than 0.2mm.
The beneficial effect of the multistage microreactor of a kind of percussion flow of the present invention is: use stainless steel to cooperate with glass, and corrosion-resistant, and can estimate course of reaction; Adopt the stacked mode of multilayer stainless steel substrates to form runner, improved structural stability and be easier to processing, and be difficult for stopping up; Use processes such as etching or laser cutting, make the capillary microchannel have very high precision; Adopt electrobrightening technology to make the surface more smooth, the outward appearance grace, and be easier to sealing; Adopt multistage little reative cell, and by thin neck pressurized jet, liquid particles is smashed to micron order, can produce turbulent flow behind the liquid knockout, this makes reactant fully to mix.
Description of drawings
Fig. 1 is the cutaway view of the multistage microreactor of a kind of percussion flow;
Fig. 2 is the structural representation of reaction plate 10;
Fig. 3 is the structural representation of reaction plate 12;
Fig. 4 is the structural representation after the stack of reaction plate 10 and reaction plate 12;
Fig. 5 is the structural representation of little reative cell and jet.
The specific embodiment
Below the specific embodiment of the present invention is described in further detail.
As shown in Figure 1, the multistage microreactor of a kind of percussion flow of the present invention is to be overlaped by the access panel 14 of square reaction plate 10,12 and their both sides and base plate 16 to form. Wherein reaction plate 10,12 and base plate 16 are stainless steel and make, and its surface that is in contact with one another is all carried out surface finish by electrobrightening technology and handled, and can reach better seal.Access panel 14 is that corrosion-resistant glass is preferably made, and is used for the situation that observing response takes place.Reaction plate 10 and 12 thickness can determine as required that the thickness of first embodiment of the invention is 0.1mm.
As shown in Figure 2, be provided with a plurality of mutual disconnected grooves by mode reaction plates 10 such as etching or laser cutting, each groove all connects.Groove on the reaction plate 10 forms inlet 18 respectively, outlet 20 and jet 22.As shown in Figure 3, also be provided with a plurality of mutual disconnected grooves by modes such as etching or laser cutting on reaction plate 12, each groove all connects.Groove on the reaction plate 10 forms inlet 18 respectively, outlet 20 and little reative cell 24.The precision of processing mode such as etching or laser cutting processing is higher, and the both processing easily of mutual disconnected groove, also avoided on reaction plate 10 forming the tongue of strip, because reaction plate 10,12 is thinner, the distortion that is distorted easily of all fluted tongue in this both sides.
As shown in Figure 4, after reaction plate 10 and 12 overlaped, the groove on it had formed the capillary microchannel 26 that is communicated with.Capillary microchannel 26 is communicated with inlet 18 and outlet 20, comprising a plurality of end to end little reative cells 24, is connected by jet 22 between adjacent little reative cell 24.Two kinds of different reactant liquors 18 enter in the capillary microchannel 26 through entering the mouth, and pass through all little reative cells 24 successively, and continuous hybrid reaction therein is after export 20 and discharge.As shown in Figure 5, the inwall of the little reative cell 24 behind the jet 22 comprises bump wall 28.Bump wall 28 is over against jet 22, and with jet 22 in the reactant liquor flow direction that comes out become the obtuse angle.The width of jet 22 is 0.1mm; like this through the reactant liquor after jet 22 pressurization can high-speed impact to bump wall 28, liquid particles wherein can be crashed to pieces, have in addition can arrive micron order; add the bump back and produce turbulent flow, can be so that different reactant liquors fully mixes abundant reaction.
The multistage eddy current microreactor of a kind of chaos type of the present invention, the long 127mm of overall structure, wide 85mm, thick 24mm can be applicable in degenerative treatments, the molecular cloning experiment of preservation, enzyme reaction, nucleic acid and the protein of the preservation of sample, various enzymes that application of sample, gel reclaim before each step reaction, the PCR reaction, the pre-sex change of electrophoresis and serum solidify etc.Have higher economic value and practicality.
Above embodiment only is the present invention's a kind of embodiment wherein, and it describes comparatively concrete and detailed, but can not therefore be interpreted as the restriction to claim of the present invention.Should be pointed out that for the person of ordinary skill of the art without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.

Claims (8)

1. multistage microreactor of percussion flow, it comprises the capillary microchannel, described capillary microchannel comprises an import and an outlet at least, it is characterized in that: described capillary microchannel comprises little reative cell that a plurality of head and the tail link to each other successively, be communicated with by jet between adjacent described little reative cell, the inwall of the little reative cell behind the described jet comprise over against described jet and with described jet in the obtuse-angulate bump wall of reactant liquor flow direction that comes out.
2. the multistage microreactor of a kind of percussion flow according to claim 1, it is characterized in that: it comprises that also multilayer is arranged side by side square reaction plate together, be provided with the groove of several mutual disconnected perforations on the described reaction plate by modes such as etching or laser cutting, described capillary microchannel is superimposed by all described grooves and forms.
3. the multistage microreactor of a kind of percussion flow according to claim 2, it is characterized in that: it comprises two-layer described reaction plate, wherein a described reaction plate is provided with the described groove of forming described little reative cell, and another described reaction plate is provided with the described groove of forming described jet.
4. the multistage microreactor of a kind of percussion flow according to claim 3 is characterized in that: a described reaction plate outside is arranged with base plate in parallel, and another described reaction plate outside is arranged with transparent access panel in parallel.
5. the multistage microreactor of a kind of percussion flow according to claim 4, it is characterized in that: described access panel is made by glass, and described base plate is made by stainless steel, and polishing is carried out by electrobrightening technology in the surface of described base plate.
6. the multistage microreactor of a kind of percussion flow according to claim 2, it is characterized in that: described reaction plate is made by stainless steel, and polishing is carried out by electrobrightening technology in its surface.
7. the multistage microreactor of a kind of percussion flow according to claim 2, it is characterized in that: the thickness of described reaction plate is less than 0.4mm.
8. the multistage microreactor of a kind of percussion flow according to claim 2, it is characterized in that: the width of described jet is less than 0.2mm.
CN 201110125766 2011-05-16 2011-05-16 Impact current multistage micro reactor Active CN102188943B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107224950A (en) * 2017-07-14 2017-10-03 杭州沈氏节能科技股份有限公司 Microreactor
CN109464973A (en) * 2018-12-19 2019-03-15 上海璨谊生物科技有限公司 Microchannel module
CN110542490A (en) * 2019-09-18 2019-12-06 昆明理工大学 non-isothermal micro-impinging stream reactor testing method and device
CN112013673A (en) * 2020-08-05 2020-12-01 Tcl华星光电技术有限公司 Baking system, recycling plate and preparation method of recycling plate
CN112691624A (en) * 2020-12-04 2021-04-23 中北大学 Laminated integrated reactor and use method thereof
US11192084B2 (en) 2017-07-31 2021-12-07 Corning Incorporated Process-intensified flow reactor

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US5961932A (en) * 1997-06-20 1999-10-05 Eastman Kodak Company Reaction chamber for an integrated micro-ceramic chemical plant
WO2002016017A2 (en) * 2000-08-25 2002-02-28 INSTITUT FüR MIKROTECHNIK MAINZ GMBH Method and statistical micromixer for mixing at least two liquids
TW201029736A (en) * 2008-11-10 2010-08-16 Corning Inc Method for layered glass micro-reactor fabrication
CN101873890A (en) * 2007-07-11 2010-10-27 康宁股份有限公司 The microfluidic device that process is strengthened
WO2010128483A2 (en) * 2009-05-07 2010-11-11 International Business Machines Corporation Multilayer microfluidic probe head and method of fabrication thereof
CN202096947U (en) * 2011-05-16 2012-01-04 利穗科技(苏州)有限公司 Impinging stream multi-stage micro-reactor

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5961932A (en) * 1997-06-20 1999-10-05 Eastman Kodak Company Reaction chamber for an integrated micro-ceramic chemical plant
WO2002016017A2 (en) * 2000-08-25 2002-02-28 INSTITUT FüR MIKROTECHNIK MAINZ GMBH Method and statistical micromixer for mixing at least two liquids
US20040027915A1 (en) * 2000-08-25 2004-02-12 Holger Lowe Method and statistical micromixer for mixing at least two liquids
CN101873890A (en) * 2007-07-11 2010-10-27 康宁股份有限公司 The microfluidic device that process is strengthened
TW201029736A (en) * 2008-11-10 2010-08-16 Corning Inc Method for layered glass micro-reactor fabrication
WO2010128483A2 (en) * 2009-05-07 2010-11-11 International Business Machines Corporation Multilayer microfluidic probe head and method of fabrication thereof
CN202096947U (en) * 2011-05-16 2012-01-04 利穗科技(苏州)有限公司 Impinging stream multi-stage micro-reactor

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107224950A (en) * 2017-07-14 2017-10-03 杭州沈氏节能科技股份有限公司 Microreactor
US11192084B2 (en) 2017-07-31 2021-12-07 Corning Incorporated Process-intensified flow reactor
US11679368B2 (en) 2017-07-31 2023-06-20 Corning Incorporated Process-intensified flow reactor
CN109464973A (en) * 2018-12-19 2019-03-15 上海璨谊生物科技有限公司 Microchannel module
CN109464973B (en) * 2018-12-19 2024-03-08 上海璨谊生物科技有限公司 Microchannel module
CN110542490A (en) * 2019-09-18 2019-12-06 昆明理工大学 non-isothermal micro-impinging stream reactor testing method and device
CN112013673A (en) * 2020-08-05 2020-12-01 Tcl华星光电技术有限公司 Baking system, recycling plate and preparation method of recycling plate
CN112691624A (en) * 2020-12-04 2021-04-23 中北大学 Laminated integrated reactor and use method thereof

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