CN102180659A - Talcum building ceramic brick and manufacturing method thereof - Google Patents

Talcum building ceramic brick and manufacturing method thereof Download PDF

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CN102180659A
CN102180659A CN2011100625432A CN201110062543A CN102180659A CN 102180659 A CN102180659 A CN 102180659A CN 2011100625432 A CN2011100625432 A CN 2011100625432A CN 201110062543 A CN201110062543 A CN 201110062543A CN 102180659 A CN102180659 A CN 102180659A
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talcum
building ceramic
ceramic tiles
matter
brick
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CN102180659B (en
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江伟辉
朱庆霞
包镇红
谭训彦
虞澎澎
苗立锋
刘健敏
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Jingdezhen Ceramic Institute
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Jingdezhen Ceramic Institute
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Priority to PCT/CN2011/076801 priority patent/WO2012122760A1/en
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Abstract

The invention relates to a talcum building ceramic brick and a manufacturing method thereof. The talcum building ceramic brick comprises the following components by weight percent: 55-65% of SiO2, 10-25 of Al2O3, 10-25% of MgO, 1-4% of K2O, 0.3-1.5% of Na2O and 1-5% of CaO; the used raw material formula is as follows: 35-75% of talcum (wherein the ratio of raw talcum to burnt talcum is 0.1-1), 8-35% of long stone, 15-35% of kaolin, 0-5% of wollastonite and 2-10% of alumina powder; and in the general sintering process of the building ceramic brick, the sintering temperature is 1100-1250 DEG C. According to the invention, partial raw talcum and alumina powder are adopted, thereby overcoming the defect that the forming property of the talcum ceramic is poor and the sintering range of the talcum ceramic is narrow, thus the method is easy to popularize and apply.

Description

A kind of talcum matter building ceramic tiles and manufacture method thereof
Technical field
The invention belongs to the architectural pottery technical field, be specifically related to a kind of new material of building ceramic tiles, and a kind of method of producing this building ceramic tiles.
Background technology
Along with Chinese society and rapid economy development, the people's standard of living significantly improves, and people grow with each passing day to the demand of top-grade building ceramic tile, and high whiteness ceramic tile (ultrawhite brick) also so is deeply favored by the human consumer, has vast market prospect.Building ceramic tiles is through raw material processing, moulding and the product of making after technological process such as burning till by some natural mineral raws.Natural mineral can be mingled with deleterious metal oxides such as iron, manganese, titanium in very long earth's crust evolution process, these impurity can significantly reduce the whiteness of goods.For the glazing ceramic tile, because of there is the decoration glaze on its surface, it is less demanding to the whiteness of base substrate; And porcelain brick is the product of no glaze, because its billet surface does not have strong covering power, opaque glaze that whiteness is high, so porcelain brick requires very high to the whiteness of blank raw material self.Yet, through the fast development in 30 years of reform and opening-up,, meanwhile also having consumed the surprising ceramic raw material of quantity though China becomes the first in the world architectural pottery big producing country already, many fine ceramic raw material resources are or be on the brink of exhaustion.More and more hard to carry on by the conventional art route of using high-quality ceramic raw material production ultrawhite brick.Existing solution is to adopt high price whitening agent such as zirconium carbonate and zircon to improve the ceramic tile whiteness, though it can effectively increase the ceramic tile whiteness, but but significantly improved raw materials cost, and worse, since the zircon ore deposit in the nature forming process with uranium, thorium mine association, cause it to have radioactivity, excessive adding makes the ceramic tile radioactivity exceed standard easily, thereby damages to human body.Therefore, develop the new material of a kind of green building ceramic tile, make it both to have the whiteness of ultrawhite brick, do not have radiological hazard again, this sound development to China's building ceramic tiles is very significant.
China's talcum reserves are abundant, and with the whiteness height, quality is pure, and objectionable constituent are celebrated less, at home and abroad enjoy high reputation on the market, are maximum in the world talcum producing country and export States, and the talcum resources advantage is very outstanding.The talcum that utilizes high whiteness is as raw material production ultrawhite building ceramic tiles, and this is a strategic choice that suits very much China's national situation.Yet in Building Ceramics Industry, talcum uses as flux raw material, and its consumption is generally 1 ~ 5%.CN101037321A discloses radiationless ceramic tile of a kind of high whiteness and manufacture method thereof, its prescription consists of: burn talcum 15 ~ 60%, feldspar 15 ~ 30%, porcelain sand 5 ~ 30%, black mud 20 ~ 28%, firing temperature is 1210 ℃ ~ 1230 ℃, used talcum is to burn talcum through 1200 ℃ of incinerating, black mud wherein is a kind of secondary sedimentary clay, and porcelain sand then is quartzy mineral.The present invention adopts part to give birth to talcum and aluminum oxide powder by formulating of recipe and process optimization, has effectively overcome the shortcoming that the steatite ceramic processability is poor, firing range is narrow, is easy to apply.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the existing high white building ceramic tiles production, a kind of cold high whiten stone matter building ceramic tiles is provided, another object of the present invention provides the manufacture method of this building ceramic tiles.
A kind of talcum matter building ceramic tiles provided by the invention is characterized in that the chemical constitution of porcelain base is by weight: 55 ~ 65%SiO 2, 10 ~ 25%Al 2O 3, 10 ~ 25%MgO, 1 ~ 4%K 2O, 0.3 ~ 1.5%Na 2O, 1 ~ 5%CaO, the variation that the principal crystalline phase in the porcelain body is formed with blank can be a trichroite, or former enstatite, or the combination of two or three crystalline phase in these three kinds of crystalline phases of trichroite, former enstatite and mullite.
Above-mentioned talcum matter building ceramic tiles according to the difference of its sintering degree, can be a water-intake rate less than 0.5% porcelain brick, also can be that water-intake rate is 0.5 ~ 10% half porcelain brick, can also be water-intake rate greater than 10% ceramic brick.
Opaque glaze both can be executed in above-mentioned talcum matter building ceramic tiles surface, also can execute transparent.By secondary material distributing technology above-mentioned talcum matter building ceramic tiles blank can also be made talcum matter complex building ceramic tile as fabric cloth on the bed material by the inferior raw material preparation, talcum matter lining is 0.1 ~ 3 with the thickness ratio of bed material inferior.
A kind of method of producing above-mentioned talcum matter building ceramic tiles provided by the invention, the technological process of production is identical with at present general building ceramic tiles, it is characterized in that used composition of raw materials is by weight: talcum 35 ~ 75%(wherein: give birth to talcum and to burn the steatitic amount ratio be 0.1 ~ 1), feldspar 8 ~ 35%, kaolin 15 ~ 35%, wollastonite 0 ~ 5%, aluminum oxide powder 2 ~ 10%; Its firing temperature is: 1100 ~ 1250 ℃.
The present invention only calcines the part talcum in blank formulation, the mitogenetic talcum in reserve part (giving birth to talcum: burn talcum=0.1 ~ 1), the processability of blank is significantly improved, and it is distinct that the steatitic processing method is burnt in this and the described whole employings of document CN101037321A.
The present invention also adds 2 ~ 10% aluminum oxide powders in blank formulation, rather than as common steatite ceramic batching, introduce quartz (it also is to belong to introduce quartzy common process that document CN101037321A uses porcelain sand), this has the effect of two aspects: first part aluminum oxide powder in sintering process dissolves in the high temp glass liquid phase, significantly improve the high temperature viscosity of liquid phase, the firing range of base substrate is obviously enlarged; It two is that the partial oxidation aluminium powder reacts in base substrate and to form the trichroite crystalline phase.Because trichroite thermal expansivity (2.3 * 10 -6/ ℃) much smaller than the thermal expansivity (13.5 * 10 of former enstatite -6/ ℃), therefore the thermal expansivity of talcum matter building ceramic tiles of the present invention is less, and this helps improving the thermostability of talcum matter building ceramic tiles.
The talcum matter building ceramic tiles that adopts technique scheme to produce has following advantage:
1, compare with the existing ultrawhite brick of high price whitening agent production such as zircon that adopts, ceramic tile of the present invention not only has the advantage that the talcum raw material sources are wide, cost is low, but also has characteristics such as intensity height, "dead" harm.
2, compare with existing talcum matter building ceramic tiles, the present invention introduces part and gives birth to talcum and aluminum oxide powder in blank formulation, significantly improved the processability of talcum matter building ceramic tiles, and enlarged its firing range, is easy to apply.
3, the surface of existing building ceramic tile all is to execute opaque glaze, and ceramic brick surface of the present invention not only can be executed opaque glaze, but also can execute transparent, and this just decorates for the under glazed of building ceramic tiles possibility is provided, thereby improves the decorative effect of brick body greatly.
4, talcum matter building ceramic tiles blank cloth of the present invention can be made the complex building ceramic tile on other blank by the inferior raw material preparation by secondary material distributing technology, this is for breaking rare day by day these 'bottleneck' restrictions of high-quality ceramic raw material, further reduce raw materials cost, ensure that the Building Ceramics Industry Sustainable development all has crucial meaning.
Embodiment
Below in conjunction with specific embodiment the present invention is described in further detail:
Embodiment 1
Take by weighing raw material by blank formulation: give birth to talcum 20%, burn talcum 45%, kaolin 18%, potassium felspar sand 10%, aluminum oxide 7%, the blank chemical constitution is: 58.84%SiO 2, 16.33%Al 2O 3, 20.44%MgO, 1.31%K 2O, 2.65%CaO, 0.43 %Na 2O.Above-mentioned raw materials is dropped in the ball mill, mixing and ball milling is to desired fineness (promptly the following particle accumulative total percentage ratio of 10 μ m accounts for more than 70%), sieve successively then, deironing, spray pulverization, compression moulding, burn till at 1220 ~ 1250 ℃ after drying and get final product, the performance index of products obtained therefrom are: water-intake rate 0.1 %, whiteness 82.8, folding strength 106.3MPa, the principal crystalline phase in the porcelain body are trichroite and former enstatite.
Embodiment 2
Take by weighing raw material by blank formulation: give birth to talcum 10%, burn talcum 35%, kaolin 25%, potassium felspar sand 20%, aluminum oxide 10%, the blank chemical constitution is: 57.54%SiO 2, 23.24%Al 2O 3, 14.17%MgO, 2.37 %K 2O, 1.97 %CaO, 0.71%Na 2O.Press embodiment 1 described preparation technology, burn till at 1170 ~ 1200 ℃ and get final product, the performance index of products obtained therefrom are: water-intake rate 0.3, and whiteness 72.1, folding strength 95.2MPa, the principal crystalline phase in the porcelain body are trichroite.
Embodiment 3
Take by weighing raw material by blank formulation: give birth to talcum 15%, burn talcum 35%, kaolin 15%, potassium felspar sand 29%, wollastonite 1%, aluminum oxide 5%, the blank chemical constitution is: 61.51 %SiO 2, 16.14%Al 2O 3, 15.58 %MgO, 3.18 %K 2O, 2.61 %CaO, 0.98%Na 2O.Make powder by embodiment 1 described preparation technology, by secondary material distributing technology it is covered on other blank by inferior raw material preparation as lining and to make talcum matter complex building ceramic tile, wherein lining is thick: bed material is thick=and 2, burn till at 1180 ~ 1200 ℃ and to get final product, the performance index of products obtained therefrom are: water-intake rate 0.2%, whiteness 78.7, folding strength 103.6MPa, the principal crystalline phase in the porcelain body are former enstatite and mullite.
Embodiment 4
Take by weighing raw material by blank formulation: give birth to talcum 14%, burn talcum 30%, kaolin 15%, potassium felspar sand 35%, aluminum oxide 6%, the blank chemical constitution is: 61.46 %SiO 2, 18.08%Al 2O 3, 13.71%MgO, 3.77 %K 2O, 1.82 %CaO, 1.15 %Na 2O.Make powder by embodiment 1 described preparation technology and be pressed into base substrate, after executing transparent on the base substrate, burn till at 1140-1160 ℃ and to get final product, the performance index of products obtained therefrom are: water-intake rate 2.1%, whiteness 71.8, folding strength 95.8MPa, the principal crystalline phase in the porcelain body are former enstatite.
Embodiment 5
Take by weighing raw material by blank formulation: give birth to talcum 8%, burn talcum 27%, kaolin 25%, potassium felspar sand 30%, wollastonite 3%, aluminum oxide 7%, the blank chemical constitution is: 59.73 %SiO 2, 21.60 %Al 2O 3, 10.97%MgO, 3.42%K 2O, 3.19%CaO, 1.00 %Na 2O.Make powder by embodiment 1 described preparation technology and be pressed into base substrate, after executing opaque glaze on the base substrate, burn till at 1120 ~ 1140 ℃ and to get final product, the performance index of products obtained therefrom are: water-intake rate 6.6%, whiteness 73.4, folding strength 88.2MPa, the principal crystalline phase in the porcelain body are former enstatite, mullite and trichroite.
Embodiment 6
Take by weighing raw material by blank formulation: give birth to talcum 22%, burn talcum 24%, kaolin 28%, potassium felspar sand 19%, wollastonite 5%, aluminum oxide 2%, the blank chemical constitution is: 61.89%SiO 2, 15.74%Al 2O 3, 14.70 %MgO, 2.44 %K 2O, 4.51%CaO, 0.71 %Na 2O.Make powder by embodiment 1 described preparation technology, by secondary material distributing technology it is covered on the bed material by inferior raw material preparation as lining and make talcum matter complex building ceramic tile, wherein lining is thick: bed material is thick=and 1.Burn till at 1150 ~ 1170 ℃ and to get final product, the performance index of products obtained therefrom are: water-intake rate 3.78%, and whiteness 73.9, folding strength 44.5MPa, the principal crystalline phase in the porcelain body are former enstatite, mullite and trichroite.
Embodiment 7
Take by weighing raw material by blank formulation: give birth to talcum 20%, burn talcum 55%, kaolin 15%, potassium felspar sand 8%, aluminum oxide 2%, the blank chemical constitution is: 62.04 %SiO 2, 9.93%Al 2O 3, 23.42 %MgO, 1.11 %K 2O, 3.11 %CaO, 0.37 %Na 2O.Make powder by embodiment 1 described preparation technology and be pressed into base substrate, after executing transparent on the base substrate, burn till at 1170 ~ 1200 ℃ and to get final product, the performance index of products obtained therefrom are: water-intake rate 15.6%, whiteness 85.7, folding strength 77.8MPa, the principal crystalline phase in the porcelain body are former enstatite, mullite and trichroite.
Embodiment 8
Take by weighing raw material by blank formulation: give birth to talcum 10%, burn talcum 27%, kaolin 33%, potassium felspar sand 20%, aluminum oxide 8%, wollastonite 2%, the blank chemical constitution is: 58.39 %SiO 2, 23.86%Al 2O 3, 11.75 %MgO, 2.50 %K 2O, 2.72%CaO, 0.72 %Na 2O.Make powder by embodiment 1 described preparation technology and be pressed into base substrate, after executing opaque glaze on the base substrate, burn till at 1100 ~ 1120 ℃ and to get final product, the performance index of products obtained therefrom are: water-intake rate 14.5%, whiteness 77.2, folding strength 73.2MPa, the principal crystalline phase in the porcelain body are trichroite and mullite.
Embodiment 9
Take by weighing raw material by blank formulation: give birth to talcum 5%, burn talcum 50%, kaolin 21%, potassium felspar sand 16%, wollastonite 4%, aluminum oxide 4%, the blank chemical constitution is: 60.68 %SiO 2, 15.07%Al 2O 3, 17.04 %MgO, 1.95 %K 2O, 4.69 %CaO, 0.58 %Na 2O.Make powder by embodiment 1 described preparation technology, by secondary material distributing technology it is covered on other blank by inferior raw material preparation as lining and to make talcum matter complex building ceramic tile, wherein lining is thick: bed material is thick=and 0.25, burn till at 1140 ~ 1160 ℃ and to get final product, the products obtained therefrom performance index are: water-intake rate 10.7%, product whiteness 80.8, folding strength 82.8MPa, the principal crystalline phase in the porcelain body are former enstatite, trichroite and mullite.

Claims (6)

1. a talcum matter building ceramic tiles is characterized in that its chemical constitution is by weight: 55 ~ 65%SiO 2, 10 ~ 25%Al 2O 3, 10 ~ 25%MgO, 1 ~ 4%K 2O, 0.3 ~ 1.5%Na 2O, 1 ~ 5%CaO, the principal crystalline phase in the porcelain body is a trichroite, or former enstatite, or the combination of two or three crystalline phase in these three kinds of crystalline phases of trichroite, former enstatite and mullite.
2. talcum matter building ceramic tiles according to claim 1, it is characterized in that: according to the difference of its sintering degree, talcum matter building ceramic tiles is a water-intake rate less than 0.5% porcelain brick, or water-intake rate is 0.5 ~ 10% half porcelain brick, or water-intake rate is greater than 10% ceramic brick.
3. talcum matter building ceramic tiles according to claim 1 and 2 is characterized in that: cover on the bed material of being prepared by inferior raw material as lining with described talcum matter building ceramic tiles and make talcum matter complex building ceramic tile.
4. talcum matter building ceramic tiles according to claim 3 is characterized in that: talcum matter lining is 0.1 ~ 3 with the thickness ratio of bed material inferior.
5. according to claim 1 or 2 or 4 described talcum matter building ceramic tiles, it is characterized in that: billet surface has been executed opaque glaze, or has executed transparent.
6. method of producing talcum matter building ceramic tiles as claimed in claim 1 or 2, adopt the conventional firing process of building ceramic tiles, 1100 ~ 1250 ℃ of firing temperatures, it is characterized in that used composition of raw materials is by weight: talcum 35 ~ 75%, feldspar 8 ~ 35%, kaolin 15 ~ 35%, wollastonite 0 ~ 5%, aluminum oxide powder 2 ~ 10%; Described talcum is 0.1 ~ 1 to mix and form by giving birth to talcum and burning talcum by weight.
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