Using method when chill drying unit and chill are used to cast
Technical field
Using method when the present invention relates to a kind of drying unit and corresponding chill and being used to cast.
Background technology
Chill is meant to increase the local cooling velocity of foundry goods, the metal Quench thing of laying in sand mold, core surface or die cavity.Foundry goods is because the needs of its structure, various piece wall unevenness often, thicker position is just cooled off slowly in the process of cooling, the position of wall thickness is just cooled off soon, this just makes each position cooling velocity inequality of same foundry goods, can cause the position of the wall thickness of foundry goods to produce shrinkage cavity or the drawing crack phenomenon appears in the thin position of wall.For fear of the generation of this phenomenon, during moulding, place chill at the position of wall thickness, absorb the temperature of molten iron with chill, quicken the cooling velocity at this position, shorten and time difference of the position cooling of other wall thickness.
Chill is cast enterprise and is extensive use of.Because the surface of chill is adsorption moisture easily, in molten steel pouring course, can make the surface of foundry goods produce pore, especially iron casting, the pore of cast(ing) surface is more obvious, in addition, sand mold and the core of forming casting mold also contain certain moisture, so most Foundry Works all toasts the casting mold die cavity that is placed with chill, thereby sand mold, core and chill is dried after moulding finishes.But this processing mode still can cause near the part of chill that is positioned at of foundry goods to produce pore, thereby influences the quality of foundry goods.
Summary of the invention
It is good to the purpose of this invention is to provide a kind of drying effect, the using method when chill drying unit easy to use and chill are used to cast.
The technical scheme that realizes the object of the invention is that a kind of chill drying unit comprises baking oven, ajutage, air-heater and support;
Baking oven is the casing of cuboid hull shape; Baking oven comprises framework, steel plate, heat-insulating shield, air outlet and moves door;
Framework comprises chassis body, and chassis body is the skeleton of cuboid hull shape casing; The base plate of baking oven, top board, left plate, right plate and back side panel constitute by 2 block plates and 1 block of heat-insulating shield; Heat-insulating shield is made by insulation material, is sandwiched between 2 block plates, and 2 block plates are weldingly fixed on the chassis body by the edge of plate body separately; Air outlet is arranged on the top board of baking oven, and is positioned at the right side central of top board; The door that moves of baking oven has 2 fans, is provided with according to the left and right directions vertical, is divided into the move to left door and the door that moves to right; The move to left door and the Men Jun that moves to right is automatically connected on the position, front side of the framework that is positioned at baking oven, and about doing with respect to framework to move;
Ajutage comprises front side airduct, left side airduct and rear side airduct; The front side airduct along about on the base plate that is horizontally set on baking oven, and be positioned at the front portion of base plate; The rear side airduct along about on the base plate that is horizontally set on baking oven, and be positioned at the rear portion of base plate; The left side airduct on the base plate that is horizontally set on baking oven, and is positioned at the left part of base plate along front and back; The front end of left side airduct is connected with the left end of front side airduct, and the rear end of left side airduct is connected with the left end of rear side airduct; All have the through hole that 1 row arranges successively along the body length direction on the tube wall of front side airduct, left side airduct and rear side airduct as the wind hole, and each wind hole is positioned at the upper inner of body, each wind hole towards according in oblique the top and horizontal by 25 ° to the 45 setting;
Air-heater comprises blower fan, heat-exchanging chamber, discharge pipe and valve; The shell of blower fan is fixedlyed connected with the shell of heat-exchanging chamber; The air outlet of blower fan is connected with the air inlet of heat-exchanging chamber; About discharge pipe to being horizontally disposed with, the airtight air outlet place that is fixedly connected on heat-exchanging chamber of its left end head, the left plate that its right-hand member passes baking oven is connected with the left side airduct of ajutage; Valve is arranged on the discharge pipe;
Support has 2, be by about to be horizontally disposed with, the article rest stand of layering that front and back are welded to the steel pipe that is horizontally disposed with the vertical setting; 2 supports all are positioned at baking oven 1, and lay respectively at the left part and the right part of baking oven, can take out of baking oven during use.
The wind hole of above-mentioned ajutage is circular, and top and be provided with horizontal by 30 ° of angles in oblique, and the spacing in each adjacent wind hole is 400 to 600mm.
Above-mentioned baking oven also comprises reinforcement frame and pad pin; The chassis body of baking oven is positioned at by 12 angle bar on the position of corresponding 1 rib of 12 ribs of imaginary cuboid, and 12 each corresponding terminations of angle bar are positioned at the place, corresponding 1 summit of imaginary cuboid, and corresponding 3 terminations at each place, summit are fixed together and constitute;
The reinforcement frame of baking oven is the reinforcement frame of rectangular net distribution, and each reinforcement of reinforcement frame is weldingly fixed on the base plate of baking oven and is weldingly fixed on each the root bottom angle bar that constitutes chassis body from the below;
The pad pin of baking oven has 6, all is weldingly fixed on the chassis body from the below, and is positioned on four angles of chassis body bottom and in the middle part of the middle part, front side of chassis body bottom and the rear side; Baking oven is located on the ground by its pad pin.
The bottom separately of the move to left door and the door that moves to right of above-mentioned baking oven all is equipped with 5 rollers, and the top separately of the move to left door and the door that moves to right all is equipped with slide plate; Framework also comprises 2 raceways and 2 slideways; Article 2, be fixed on the angle bar that is positioned at the bottom, front side of chassis body along left and right directions before and after raceway divides, thereby these 2 raceways are called preceding raceway and back raceway; Article 2, be arranged on the angle bar that being positioned at preceding side roof part of chassis body along left and right directions before and after slideway divides, thereby these 2 slideways are called preceding slideway and rear slide;
The slide plate at Men Youqi top of moving to left upwards stretches in the rear slide, and spacing by this slideway on fore-and-aft direction, and the roller of the Men Youqi bottom that moves to left is seated in the raceway of back;
The slide plate at Men Youqi top of moving to right upwards stretches in the advancing slip road, and spacing by this slideway on fore-and-aft direction, before the roller of the Men Youqi bottom that moves to right is seated in the raceway;
Move to left the door left side central portion be provided with handle, move to right the door right side central be provided with handle; Chassis body and move to left door and the space position of door between the contacted position that move to right be provided with the resistant to elevated temperatures bar shaped sheet rubber that is used to seal that is bonded and fixed on the chassis body; Be under the closed condition at the move to left door and the door that moves to right, both relative position places also are provided with the resistant to elevated temperatures bar shaped sheet rubber that is used to seal.
Above-mentioned chill drying unit also comprises control cabinet; Control cabinet is fixedly connected on from left on the outer wall of left plate of baking oven, and is positioned at the preceding upper lateral part of the left plate of baking oven; Rotation speed of fan controller and heat-exchanging chamber temperature controller are installed in the control cabinet.
Above-mentioned air-heater also comprises the pad pin; Heat-exchanging chamber is positioned at the front portion, left side of baking oven; Blower fan is positioned at the rear of heat-exchanging chamber, and the air outlet of blower fan is towards the place ahead; The air outlet of heat-exchanging chamber is arranged on the front portion, right side of heat-exchanging chamber; Valve is positioned at the middle part of discharge pipe; The pad pin of air-heater has 4, is fixedly connected on left front and right front portion of left back of blower fan and right back and heat-exchanging chamber respectively from the below; Air-heater is located on the ground by its pad pin.
Using method when adopting a kind of chill of above-mentioned chill drying unit to be used to cast is with above-mentioned chill drying unit chill to be dried, chill is taken out the back in 2 hours, be used for moulding from drying unit, again in the distance chill takes out 8 hours of drying unit, carry out applying coatings and coating is dried; When chill is dried, have following steps in drying unit:
3 to the 5t chills of 1. needs being dried processing are placed on the support of chill drying unit, and each rack-layer of support is placed one deck chill, maintains a certain distance between each adjacent chill;
2. the door that will move to left moves on to the rightmost side, the support that will be placed with chill with fork truck is put into baking oven, and be positioned at the left part of baking oven, the door that will move to left moves on to the leftmost side, the door that will move to right again moves on to the leftmost side, the support that will be placed with chill with fork truck is put into baking oven, and is positioned at the right part of baking oven, and the door that will move to right moves on to the rightmost side;
3. open the valve on the discharge pipe of air-heater, set the rotating speed of blower fan of air-heater and the temperature of heat-exchanging chamber by control cabinet, make air-heater export the temperature of hot blast at 180 to 250 ℃, throughput is 1100 to 2400m/h, open air-heater, make that the temperature in the baking oven remains on 60 to 100 ℃;
4. after 3 to 6 hours, close the valve on the discharge pipe of air-heater and air-heater; Draw back and move door, the support that will be placed with chill with fork truck takes out in baking oven, and the chill after the oven dry came into operation in 2 hours, and the chill after the oven dry surpasses 2 hours not to be used, and needs to dry again before use.
The present invention has positive effect: (1) the present inventor find in practice for many years, chill is placed in the moulding of casting mold die cavity and toasts, can not remove the moisture in the inner deep layer of chill, chill drying unit of the present invention is simple for structure, can dry processing with chill to large batch of casting, utilize chill after the oven dry of this drying unit to be used for moulding and in the regular hour, cast and can prevent that near the part that is positioned at the chill of foundry goods from producing pore, thereby guarantee the quality of foundry goods.(2) drying unit of the present invention use simple and convenient, and stable, good drying effect.
Description of drawings
Fig. 1 is a kind of structural representation of chill drying unit of the present invention.
Fig. 2 is the structural representation when observing from Fig. 1 left side.
Fig. 3 moves behind the door structural representation for the chill drying unit among Fig. 1 draws back the right side.
Fig. 4 is the structural representation of ajutage and air-heater when observing from Fig. 1 top.
The mark of above-mentioned accompanying drawing is as follows:
Baking oven 1, framework 11, steel plate 12, heat-insulating shield 13, air outlet 14 moves door 15, a 15-1 that moves to left, a 15-2 that moves to right, reinforcement 16, pad pin 17, handle 18,
Ajutage 2, front side airduct 21, left side airduct 22, rear side airduct 23, wind hole 24,
Air-heater 3, blower fan 31, heat-exchanging chamber 32, discharge pipe 33, valve 34, pad pin 35,
Support 4,
Control cabinet 5,
Chill 6.
The specific embodiment
(embodiment 1, chill drying unit)
See Fig. 1 to Fig. 3, the chill drying unit of present embodiment comprises baking oven 1, ajutage 2, air-heater 3, support 4 and control cabinet 5.
Baking oven 1 is the casing of cuboid hull shape, and volume is 40m
3Baking oven 1 comprises framework 11, steel plate 12, heat-insulating shield 13, air outlet 14, move door 15, reinforcement frame 16 and pad pin 17.
Framework 11 comprises chassis body, 2 raceways and 2 slideways.Chassis body is the skeleton of cuboid hull shape casing, chassis body is positioned at by 12 angle bar on the position of corresponding 1 rib of 12 ribs of imaginary cuboid, and 12 each corresponding terminations of angle bar are positioned at the place, corresponding 1 summit of imaginary cuboid, and corresponding 3 terminations at each place, summit are weldingly fixed on together and constitute.Article 2, be weldingly fixed on the angle bar that is positioned at the bottom, front side of chassis body along left and right directions before and after raceway divides, raceway and back raceway before thereby these 2 raceways are called, and these 2 raceways are made through punching press by the square steel plate of a block length, forming 2 U-shaped grooves that are parallel to each other that extend to (also being the length direction of plate body) about the edge on the plate body, when also promptly on cross section, observing, in the middle of 3 plate sections that raise up, form 2 recessed positions.Article 2, be arranged on the angle bar that being positioned at preceding side roof part of chassis body along left and right directions before and after slideway divides, slideway and rear slide before thereby these 2 slideways are called, and these 2 slideways are parallel to each other by 3 and along about be weldingly fixed on to the vertical setting and by the upper end of separately plate body before on the angle bar of side roof part and form, described 3 plate bodys according to from after forward order be called backboard, dividing plate and front apron successively.Rear slide is between backboard and dividing plate, and preceding slideway is between dividing plate and front apron.
The base plate of baking oven 1, top board, left plate, right plate and back side panel constitute by 2 block plates 12 and 1 block of heat-insulating shield 13, heat-insulating shield 13 is made by insulation material, be sandwiched between 2 block plates 12,2 block plates 12 are weldingly fixed on the chassis body by the edge of plate body separately.Air outlet 14 is arranged on the top board of baking oven 1, and is positioned at the right side central of top board.
The door 15 that moves of baking oven 1 has 2 fans, is provided with according to the left and right directions vertical, is divided into move to left a 15-1 and a 15-2 that moves to right.A move to left 15-1 and the bottom separately of a 15-2 of moving to right all is equipped with 5 rollers, and the top separately of move to left a 15-1 and a 15-2 that moves to right all is equipped with slide plate.
A 15-1 that moves to left upwards stretches in the rear slide by the slide plate at its top, and it is spacing by this slideway on fore-and-aft direction, a 15-1 that moves to left is seated in the raceway of back by the roller of its bottom, thus about a 15-1 that moves to left can do with respect to chassis body along the angle bar of the angle bar of bottom, the front side of chassis body and preceding side roof part to move.
A 15-2 that moves to right is upwards stretched in the advancing slip road by the slide plate at its top, and it is spacing by this slideway on fore-and-aft direction, before a 15-2 that moves to right is seated in by the roller of its bottom in the raceway, thus about a 15-2 that moves to right can do with respect to chassis body along the angle bar of the angle bar of the bottom, front side of chassis body and preceding side roof part to move.
The left side central portion of a 15-1 of moving to left is provided with handle 18, and the right side central of a 15-2 that moves to right is provided with handle 18.Chassis body and move to left a 15-1 and the position, space that moves to right between the contacted position of a 15-2 is provided with the resistant to elevated temperatures bar shaped sheet rubber that is used to seal that is bonded and fixed on the chassis body.Be under the closed condition at move to left a 15-1 and a 15-2 that moves to right, both relative position places also are provided with the resistant to elevated temperatures bar shaped sheet rubber that is used to seal.
The reinforcement frame 16 of baking oven 1 is the reinforcement frame of rectangular net distribution, the reinforcement frame by 1 group along front and back to horizontally disposed angle bar and 1 group along about angle bar from the sagittal angle bar to the horizontal interval that be arranged between constitute, the spacing of the adjacent reinforcement of equidirectional each root equates.Each reinforcement of reinforcement frame 16 is weldingly fixed on the base plate of baking oven 1 and is weldingly fixed on each the root bottom angle bar that constitutes chassis body from the below.
The pad pin 17 of baking oven 1 has 6, all is weldingly fixed on the chassis body from the below, and is positioned on four angles of chassis body bottom and in the middle part of the middle part, front side of chassis body bottom and the rear side.Baking oven 1 is located on the ground by its pad pin 17.
Ajutage 2 comprises front side airduct 21, left side airduct 22 and rear side airduct 23.Front side airduct 21 along about on the base plate that is horizontally set on baking oven 1, and be positioned at the front portion of base plate.Rear side airduct 23 along about on the base plate that is horizontally set on baking oven 1, and be positioned at the rear portion of base plate.Left side airduct 22 on the base plate that is horizontally set on baking oven 1, and is positioned at the left part of base plate along front and back.The front end of left side airduct 22 is connected with the left end of front side airduct 21, and the rear end of left side airduct 22 is connected with the left end of rear side airduct 23.All having 1 row on the tube wall of front side airduct 21, left side airduct 22 and rear side airduct 23 arranges and the manhole as wind hole 24 of spaced set successively along the body length direction, and each wind hole 24 is positioned at the upper inner of body, each wind hole 24 towards according to top in oblique and to be provided with horizontal by 30 ° of angles (also be that the axis in wind hole 24 and the acute angle of the angle between the horizontal plane are 30 °, the top is meant the top, middle part towards the casing of baking oven 1 in described), the spacing in each adjacent wind hole 24 is that 500mm(sees Fig. 4 for details).Wherein, the wind hole 24 of front side airduct 21 is according to the orientation setting of oblique back upper place, and the wind hole 24 of rear side airduct 23 is according to the orientation setting of oblique front upper place, and the wind hole 24 of left side airduct 22 is according to oblique top-right orientation setting.
Air-heater 3 comprises blower fan 31, heat-exchanging chamber 32, discharge pipe 33, valve 34 and pad pin 35.Heat-exchanging chamber 32 is positioned at the front portion, left side of baking oven 1.Blower fan 31 is positioned at the rear of heat-exchanging chamber 32, and the shell of blower fan 31 is fixedlyed connected with the shell of heat-exchanging chamber 32.The air outlet of blower fan 31 is towards the place ahead, and the air outlet of blower fan 31 is connected with the air inlet of heat-exchanging chamber 32.The air outlet of heat-exchanging chamber 32 is arranged on the front portion, right side of heat-exchanging chamber 32, discharge pipe about 33 is to being horizontally disposed with, the airtight air outlet place that is fixedly connected on heat-exchanging chamber 32 of its left end head, the left plate that its right-hand member passes baking oven 1 is connected with the left side airduct 22 of ajutage 2.Valve 34 is arranged on the discharge pipe 33, and is positioned at the middle part of discharge pipe 33.The pad pin 35 of air-heater 3 has 4, is fixedly connected on left front and right front portion of left back of blower fan 31 and right back and heat-exchanging chamber 32 respectively from the below.Air-heater 3 is located on the ground by its pad pin 35.
Control cabinet 5 is fixedly connected on from left on the outer wall of left plate of baking oven 1, and is positioned at the preceding upper lateral part of the left plate of baking oven 1.Rotation speed of fan controller and heat-exchanging chamber temperature controller are installed in the control cabinet 5.
Support 4 has 2, be by about to be horizontally disposed with, the article rest stand of layering that front and back are welded to the steel pipe that is horizontally disposed with the vertical setting.2 supports 4 all are positioned at baking oven 1, also can take out of baking oven 1, and lay respectively at the left part and the right part of baking oven 1.
(embodiment 2, the using method when chill is used to cast)
Using method when the chill of present embodiment is used to cast, when oven dry, adopt the drying unit of embodiment 1 to dry, chill is taken out the back in 2 hours, be used for moulding from drying unit, again in the distance chill takes out 8 hours of drying unit, carry out applying coatings and coating is dried.When chill is dried, have following steps in drying unit:
3 to the 5t chills 6 of 1. needs being dried processing are placed on the support 4 of the drying unit that embodiment 1 obtains (every block of chill nearly weigh 5 kilograms do not wait to 20 kilograms), each rack-layer of support 4 is placed one deck chill 6, and 6 of each adjacent chills maintain a certain distance.
2. a 15-1 that will move to left moves on to the rightmost side, the support 4 that will be placed with chill 6 with fork truck is put into baking oven 1, and be positioned at the left part of baking oven, a 15-1 that will move to left moves on to the leftmost side, a 15-2 that will move to right again moves on to the leftmost side, the support 4 that will be placed with chill 6 with fork truck is put into baking oven 1, and is positioned at the right part of baking oven, and a 15-2 that will move to right moves on to the rightmost side.
3. open the valve 34 on the discharge pipe 33 of air-heater 3, set the rotating speed of blower fan 31 of air-heaters 3 and the temperature of heat-exchanging chamber 32 by control cabinet 5, make air-heater export the temperature of hot blast at 180 to 250 ℃, throughput is 1100 to 2400m/h, open air-heater 3, make that the temperature in the baking oven 1 remains on 60 to 100 ℃.
4. after 3 to 6 hours, close the valve 34 on the discharge pipe 33 of air-heater 3 and air-heater 3.Draw back and move door 15, the support 4 that will be placed with chill 6 with fork truck takes out in baking oven 1, and the chill after the oven dry came into operation in 2 hours, and the chill after the oven dry surpasses need dry after 2 hours again.