CN103639370A - Casting method for flywheel - Google Patents

Casting method for flywheel Download PDF

Info

Publication number
CN103639370A
CN103639370A CN201310631292.4A CN201310631292A CN103639370A CN 103639370 A CN103639370 A CN 103639370A CN 201310631292 A CN201310631292 A CN 201310631292A CN 103639370 A CN103639370 A CN 103639370A
Authority
CN
China
Prior art keywords
sand
shell
core box
iron
face
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201310631292.4A
Other languages
Chinese (zh)
Other versions
CN103639370B (en
Inventor
杨国能
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yang Guoqiang
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201310631292.4A priority Critical patent/CN103639370B/en
Publication of CN103639370A publication Critical patent/CN103639370A/en
Application granted granted Critical
Publication of CN103639370B publication Critical patent/CN103639370B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

The invention discloses a casting method for a flywheel. The casting method comprises the following steps: a, preparing an upper sand shell: manufacturing on a core shooting machine to prepare the upper sand shell; b, preparing a lower sand shell: manufacturing on another core shooting machine to prepare the lower sand shell; c, manufacturing a sprue; d, closing a die: putting the lower sand shell into a lower iron shell; covering the top of the lower sand shell with the upper sand shell; after closing the upper sand shell and the lower sand shell, forming a cavity for casting the flywheel; then covering a sprue section of the upper part of the upper sand shell with an upper iron shell; finally, tightly pressing the upper iron shell and the lower iron shell with a U-shaped clip; e, arranging the sprue; f, pouring; g, de-molding: taking out a flywheel casting blank; h, cleaning the sprue. According to the casting method for the flywheel, casting defects of sand clamping, slag clamping, air pores, loosening and the like in a traditional casting process can be effectively prevented; the casting method for the flywheel is efficient and low in cost; the effective utilization rate of molten iron is high; in a technological process, the core shooting machine is improved on the basis of outsourcing; the improved core shooting machine can be used for preventing the defect that a sand spraying nozzle is blocked by humid hardening of a sand covering film.

Description

The casting method of flywheel
Technical field
The invention belongs to casting field, specifically, relate in particular to a kind of casting method of flywheel.
Background technology
Flywheel is widely used in automotive field, the present mode of production of flywheel adopts casting more, and common forging type is as described below, that is: adopt damp husky metal pattern to carry out moulding, the system of risers of casting is arranged cast gate, rising head routinely, and the defect of this forging type is that energy consumption is large, when useless work is useless, molten iron utilization rate is too low, and casting flaw is more, as burning into sand, slag inclusion, pore, loose.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of casting method of efficient, flywheel that cost is low, and solves the casting flaws such as pore that conventional cast method exists, slag inclusion.
Technical scheme of the present invention is as follows: a kind of casting method of flywheel, and its processing step is as follows:
Arenaceous shell in a, system: make on a core shooter, thereby obtain arenaceous shell (S);
B, the lower arenaceous shell of system: on the identical core shooter of another structure, make, thereby obtain lower arenaceous shell (X); Every described core shooter comprises frame (1) and two core boxes, its mid frame (1) top is installed with the storage sand storehouse (2) of an open top, the sand export in this storage sand storehouse is communicated with the sand inlet of penetrating Sha Cang (4) by a flexible pipe (3), this sand export of penetrating Sha Cang (4) is installed with two and penetrates Sha Zui (5), and penetrates Sha Cang (4) and can under the control of penetrating sand storehouse moving control mechanism, move; The sand end that enters of the described Sha Cang of penetrating (4) is installed with a high-pressure air pipe (6) and first cylinder (7), wherein high-pressure air pipe (6) communicates with the inner chamber of penetrating Sha Cang (4), the piston rod of described the first cylinder (7) reaches to be penetrated in Sha Cang (4) inner chamber, and this inserting end is installed with an energy will penetrate the sprue that Sha Cang (4) sand inlet is blocked; Described two core boxes can relatively move under the drive of core box moving control mechanism, on these two core boxes, are equipped with heating tube (8);
Described storage sand storehouse (2) is vertical setting, and upward, sand export down for its sand inlet; Described two core boxes are positioned at below, storage sand storehouse (2), and these two core boxes are left and right and are arranged side by side, and are specially left core box (9) and right core box (10), and described in the top correspondence of right core box (10), penetrate Sha Zui (5) and have sand inlet;
C, making cast gate: in valve gated mold, put into molding sand, after heating, make cast gate;
D, matched moulds: first the lower arenaceous shell (X) making in step b is put into the lower iron-clad (XT) of making in advance, the shape of the shape of this lower iron-clad inner chamber and lower arenaceous shell (X) outer wall matches, then the upper arenaceous shell (S) making in the above step a of top cover of lower arenaceous shell (X), the end face of the bottom surface of arenaceous shell lower disk portion and lower arenaceous shell (X) laminating on this, the axial line of these two arenaceous shells, on same straight line, and forms the die cavity of casting flywheel after upper and lower arenaceous shell matched moulds; Secondly the cast gate section on arenaceous shell (S) top puts a upper iron shell of making in advance (ST) on described, the end face of the bottom surface of this upper iron shell inner chamber and upper arenaceous shell (S) lower disk portion is adjacent to, finally with U-shaped clamp, block the bottom surface of upper iron shell (ST) end face and lower iron-clad (XT), thereby upper iron shell (ST) and lower iron-clad (XT) are compressed;
E, placement cast gate: the cast gate making in step c is put into the cast gate section of described upper arenaceous shell (S), and on cast gate upper iron shell (ST) end face around, covered the tide sand of pressuring action;
F, cast: the molten iron after heating is poured into a mould from cast gate, and be 30s-1min the duration of pouring, and be 15min-30min hardening time;
G, the demoulding: take out Wheel casting blank;
H, cleaning cast gate: the dead head on Wheel casting blank is cleaned out.
In above-described processing step, during cast, molten iron enters in the die cavity of casting flywheel from cast gate, and from bottom, is upwards full of whole die cavity, and the gas that the gas that precoated sand produces and molten iron produce rises with die cavity, and discharge from cast gate, thereby solve exhausting problem.
The heat transmission of molten iron is very fast, and is passed to very soon upper and lower iron-clad place, and due to the inside of heat fast transfer molten iron discharging, the cooling quickening of product, has so fundamentally solved the casting flaws such as loose, shrinkage cavity of product.In addition, because whole upper and lower iron-clad is compressed by U-shaped clamp, the powerful expansive force producing during molten steel solidification is lockable, and product is organized tightr, and molten iron is used to form the foundry goods of flywheel substantially, so the effective rate of utilization of molten iron is very high.Finally, we can make the upper iron shell of a lot of covers, lower iron-clad and U-shaped clamp etc. in advance, and make respectively upper arenaceous shell, lower arenaceous shell and cast gate separately, finally pour into a mould, and so just can significantly improve casting efficiency.
It needs to be noted, in step a and b, core shooter used is on the basis of outsourcing, carried out very large change, be specially: core shooter is adjusted into the horizontal type structure in the present invention by the vertical structure of outsourcing, that is: described two core boxes are positioned at the below in storage sand storehouse (2), these two core boxes are left and right and are arranged side by side, be specially left core box (9) and right core box (10), and described in the top correspondence of right core box (10), penetrate Sha Zui (5) and have sand inlet, so just from top, enter sand and enter sand, thisly enter sand mode and the original sand that enters from the side has basic difference, even if adopt this structure precoated sand because humidity hardens, but precoated sand is loosening under the blowing of gases at high pressure, and from the described Sha Zui of penetrating (5), drop out under Action of Gravity Field, so just can overcome existing core shooter and easily block the defect of penetrating Sha Zui (5).
In sum, the present invention can effectively prevent the burning into sand existing in conventional cast technique, slag inclusion, pore, the casting flaw such as loose, and the present invention is efficient, cost is low, molten iron effective rate of utilization is high, to workman's labour skill, require low, and in technical process, core shooter is improved on the basis of outsourcing, after improvement, can prevent well precoated sand and block the defect of penetrating sand mouth because of moist hardening, finally make the casting technique of this flywheel creative, possess good technology and economic worth, and be suitable for promoting the use to other disc-like parts of casting or regular shape parts.
In the present invention, in described step e, be placed with the wire netting of one deck filtration in cast gate, and have an annular cast iron circle at cast gate overcoat, the thickness of this cast iron circle is 80mm, and its diameter is 220mm, and cast iron circle is supported on Chao Shashang.
Adopt above technique, described wire netting filtration, can filter out the impurity in molten iron, thereby avoids well casting flaw.The effect of described cast iron circle is to reinforce cast gate.
As preferably, in described step f, the temperature of molten iron is 1400 ℃-1600 ℃.
As optimal design, the described sand storehouse moving control mechanism of penetrating comprises 7 font plates (11) and the 3rd cylinder (18), wherein the horizontal segment end face of 7 font plates (11) is vertically provided with second cylinder (12), the piston-rod lower end of this second cylinder with described in penetrate Sha Cang (4) top and fix, and 7 font plates (11) the vertically left plate face of section are vertically fixed with guide rail (13), on guide rail, kink has slide block (14), this slide block simultaneously by a connecting plate (15) with described in penetrate Sha Cang (4) outer wall fix;
Before and after the end face of described 7 font plate (11) horizontal segments, there are side by side two guide runners (16), these two guide runners are set on a corresponding guide post (17), this two guide posts (17) level is arranged on described frame (1) top, and the right panel face of the vertical section of 7 font plates (11) and the piston rod left end of described the 3rd cylinder (18) are fixed, and the 3rd cylinder is horizontally fixed on the top of frame (1).
Adopt above structure, originally penetrate sand storehouse moving control mechanism and can allow and penetrate about Sha Cang (4) and move up and down, thereby aim at described right core box (10), to enter sand, and originally penetrate the simple in structure, easy to implement of sand storehouse moving control mechanism, there is good practicality.
As preferably, described core box moving control mechanism comprises left core box installing plate (19) and right core box installing plate (22), wherein the right panel face of left core box installing plate (19) and described left core box (9) left surface are fixed, on this left core box installing plate, be equipped with four horizontal guide pillars (20), and the piston rod right-hand member of the left plate face of left core box installing plate (19) and four-cylinder (21) is fixed, and described four horizontal guide pillars (20) and this four-cylinder (21) are all fixed on the bottom of described frame (1); The left plate face of described right core box installing plate (22) and right core box (10) right panel face are fixed, this right core box installing plate is simultaneously fixing with an installing plate (23), this connecting plate maintains static, and described four horizontal guide pillars (20) are respectively through the upper corresponding installing hole of this piece installing plate (23).
Adopt above structure, this core box moving control mechanism can allow left core box (9) move left and right, and right core box (10) maintains static, and this core box moving control mechanism is simple in structure, easy to implement, has good practicality.
In this case, described installing plate (23) the right is provided with a block pressur plate (24) side by side, and the left side plate face of this pressing plate is installed with four horizontal push in rectangular layout (25), and these four horizontal push (25) are all inserted in the die cavity of described right core box (10); On described pressing plate (24), be equipped with four horizontal screw bolts in rectangular layout (26), the left end of these four horizontal screw bolts is all fixed with described installing plate (23) right panel face, and the bar portion that every horizontal screw bolt (26) is positioned at pressing plate (24) the right is set with a stage clip (27) and a nut (28), and nut (28) is located at the right of stage clip (27).
Adopt above structure, when described left core box (9) moves to right, promote described horizontal push (25) and move right, and compress described stage clip (27); Make after arenaceous shell, described left core box (9) reset that moves to left, now horizontal push (25) reset that moves to left under the elastic force effect of stage clip (27), and the arenaceous shell making is released to right core box (10).
Beneficial effect: the present invention can effectively prevent the burning into sand existing in conventional cast technique, slag inclusion, pore, the casting flaw such as loose, and the present invention is efficient, cost is low, molten iron effective rate of utilization is high, to workman's labour skill, require low, and in technical process, core shooter is improved on the basis of outsourcing, after improvement, can prevent well precoated sand and block the defect of penetrating sand mouth because of moist hardening, finally make the casting technique of this flywheel creative, possess good technology and economic worth, and be suitable for promoting the use to other disc-like parts of casting or regular shape parts.
Accompanying drawing explanation
Fig. 1 is the flow chart of technique of the present invention;
Fig. 2 is casting machining sketch chart of the present invention;
Fig. 3 is the structural representation of core shooter used in step a of the present invention and b;
Fig. 4 is the stereogram of Fig. 3;
Fig. 5 penetrates the structural representation of sand storehouse moving control mechanism in Fig. 3;
Fig. 6 is the stereogram of Fig. 5.
The specific embodiment
Below in conjunction with drawings and Examples, the invention will be further described:
As shown in Figure 1, 2, a kind of casting method of flywheel, its processing step is as follows:
Arenaceous shell in a, system: make on a core shooter, thereby obtain arenaceous shell S.In this step, described upper arenaceous shell S is rotary structure, and on this, the top of arenaceous shell S is cast gate section, and its underpart is round plate.
B, the lower arenaceous shell of system: on the identical core shooter of another structure, make, thereby obtain lower arenaceous shell X.In this step, described lower arenaceous shell X is rotary structure, and this lower arenaceous shell X middle part has annular inner chamber.
C, making cast gate: in valve gated mold, put into molding sand, after heating, make cast gate.This step is conventional steps, first heats valve gated mold that is:, and heating-up temperature is 200 ℃-350 ℃; Next puts into metal inside, then adds molding sand, heats 200 ℃-500 ℃, after curing 30s-2min, forms flywheel cast gate; Finally demould.
D, matched moulds: first the lower arenaceous shell X making in step b is put into the lower iron-clad XT making in advance, this lower iron-clad is rotary structure, and the shape of the shape of lower iron-clad XT inner chamber and lower arenaceous shell X outer wall matches, then the upper arenaceous shell S making in the above step a of top cover of lower arenaceous shell X, the bottom surface of arenaceous shell lower disk portion and the laminating of the end face of lower arenaceous shell X on this, the axial line of these two arenaceous shells, on same straight line, and forms the die cavity of casting flywheel after upper and lower arenaceous shell matched moulds.Secondly, the cast gate section on arenaceous shell S top puts a upper iron shell ST who makes in advance on described, and this upper iron shell ST is rotary structure.The end face of the bottom surface of described upper iron shell ST inner chamber and upper arenaceous shell S lower disk portion is adjacent to, the bottom surface of finally blocking upper iron shell ST end face and lower iron-clad XT with a plurality of U-shaped clamps, thereby upper iron shell ST and lower iron-clad XT are compressed, and the axial line of upper iron shell ST and lower iron-clad XT is on same straight line, and the axial line of the axial line of these two iron-clads and two arenaceous shells is on same straight line.
E, placement cast gate: the cast gate making in step c is put into the cast gate section of described upper arenaceous shell S, and on cast gate upper iron shell ST end face around, covered the tide sand of pressuring action.In this step, in cast gate, be also placed with the wire netting of one deck filtration, and have an annular cast iron circle at cast gate overcoat, the thickness of this cast iron circle is 80mm, its diameter is 220mm, and cast iron circle is supported on Chao Shashang.
F, cast: the molten iron after heating is poured into a mould from cast gate, and be 30s-1min the duration of pouring, and be 15min-30min hardening time.In this step, the temperature of described molten iron is 1400 ℃-1600 ℃.
G, the demoulding: take out the Wheel casting blank G described in Fig. 2.
H, cleaning cast gate: the dead head on Wheel casting blank is cleaned out.
As shown in Fig. 2,3,4,5 and 6, core shooter used in above-mentioned steps a and b, mainly by frame 1, storage sand storehouse 2, flexible pipe 3, penetrate sand storehouse 4, penetrate sand mouth 5, high-pressure air pipe 6, the first cylinder 7, heating tube 8, left core box 9, right core box 10, penetrate sand storehouse moving control mechanism, core box moving control mechanism, pressing plate 24, horizontal push 25, horizontal screw bolt 26, stage clip 27 and nut 28 etc. and form.Wherein, described frame 1 is frame structure, and is welded by angle bar.The top of above-mentioned frame 1 is installed with a storage sand storehouse 2, and the open top in this storage sand storehouse 2, and enters sand from here, and the sand export in storage sand storehouse 2 is communicated with the sand inlet of penetrating sand storehouse 4 by a flexible pipe 3, and at the sand export of penetrating sand storehouse 4, is installed with two and penetrates sand mouth 5.Meanwhile, described in, penetrate sand storehouse 4 can be under the control of penetrating sand storehouse moving control mechanism upper and lower and move left and right.
The described sand end that enters of penetrating sand storehouse 4 is installed with a high-pressure air pipe 6 and first cylinder 7, wherein high-pressure air pipe 6 communicates with the inner chamber of penetrating sand storehouse 4, the piston rod of described the first cylinder 7 reaches to be penetrated in 4 inner chambers of sand storehouse, and this inserting end is installed with an energy by the sprue of penetrating sand storehouse 4 sand inlets and blocking.Described two core boxes can relatively move under the drive of core box moving control mechanism, on these two core boxes, are equipped with heating tube 8.
As shown in Fig. 2 to 6, the main difference part of core shooter of the present invention and traditional outsourcing core shooter is as follows, and described storage sand storehouse 2 is vertical setting, this storage sand storehouse 2 sand inlet upward, and storage sand storehouse 2 sand export down.Described two core boxes are positioned at storage 2 belows, sand storehouse, and these two core boxes are left and right and are arranged side by side, and are specially left core box 9 and right core box 10, and described in the top correspondence of right core box 10, penetrate sand mouth 5 and have sand inlet.
Simultaneously, the described sand storehouse moving control mechanism of penetrating comprises 7 font plates 11 and the 3rd cylinder 15, wherein the horizontal segment end face of 7 font plates 11 is vertically provided with second cylinder 12, the piston-rod lower end of this second cylinder 12 with described in penetrate 4 tops, sand storehouse and fix, and the 7 font plates 11 vertically left plate face of section are vertically fixed with guide rail 13, on guide rail, kink has slide block 14, this slide block simultaneously by a connecting plate 15 with described in penetrate sand storehouse 4 outer wall fix.
Before and after the end face of described 7 font plate 11 horizontal segments, there are side by side two guide runners 16, these two guide runners 16 are set on a corresponding guide post 17, these two guide post 17 levels are arranged on described frame 1 top, and the right panel face of 7 font plates 11 vertical sections and the piston rod left end of described the 3rd cylinder 18 are fixed, and the 3rd cylinder is horizontally fixed on the top of frame 1.Adopt above structure, just can drive 7 font plates 11 move left and right by the 3rd cylinder 15, and drive and penetrate sand storehouse 4 and move up and down by described the second cylinder 12, thereby final drive be penetrated 4 left and right, sand storehouse and move up and down.
From Fig. 2 to 6, can find out, described core box moving control mechanism comprises left core box installing plate 19 and right core box installing plate 22, wherein the right panel face of left core box installing plate 19 and described left core box 9 left surfaces are fixed, on this left core box installing plate 19, be equipped with four horizontal guide pillars 20, these four horizontal guide pillars 20 are in rectangular layout.The piston rod right-hand member of the left plate face of described left core box installing plate 19 and four-cylinder 21 is fixed, and described four horizontal guide pillars 20 and this four-cylinder 21 are all fixed on the bottom of described frame 1.The left plate face of described right core box installing plate 22 and right core box 10 right panel faces are fixed, and this right core box installing plate is simultaneously fixing with an installing plate 23, and this connecting plate maintains static, and described four horizontal guide pillars 20 are respectively through installing hole corresponding on this piece installing plate 23.Adopt said structure, just can make left core box 9 move left and right, and right core box 10 maintains static.
In addition, described installing plate 23 the right are provided with a block pressur plate 24 side by side, and the left side plate face of this pressing plate 24 is installed with four horizontal push 25 in rectangular layout, and these four horizontal push 25 are all inserted in the die cavity of described right core box 10.On described pressing plate 24, be equipped with four horizontal screw bolts in rectangular layout 26, the left end of these four horizontal screw bolts 26 is all fixed with described installing plate 23 right panel faces, and the bar portion that every horizontal screw bolt 26 is positioned at pressing plate 24 the right is set with a stage clip 27 and a nut 28, and nut 28 is located at the right of stage clip 27.
The operation principle of this core shooter is as follows:
From the opening end at 2 tops, described storage sand storehouse, enter sand, precoated sand in storage sand storehouse 2 injects by described flexible pipe 3 inner chamber of penetrating sand storehouse 4, and whether entering sand is controlled by described the first cylinder 7, and penetrate precoated sand in 4 inner chambers of sand storehouse high-pressure air pipe 6 mesohigh gases blow and self Action of Gravity Field drops to and penetrates outside sand mouth 5, and storage sand storehouse 2 can be under the control of moving control mechanism left and right and moving up and down; Described left core box 9 can move right by relatively right core box 10, after these two core box matched moulds, by penetrating the precoated sand that sand mouth 5 goes out to penetrate, in two core boxes, note sand, the precoated sand injecting heats up and solidifies under the heat effect of heating tube 8, heating-up temperature is 200 ℃-500 ℃, be 30s-2min hardening time, finally obtains the described upper arenaceous shell S needing.When needs are manufactured described lower arenaceous shell X, need to change corresponding left core box 9 and right core box 10.
The foregoing is only preferred embodiment of the present invention, not take the present invention as restriction, all any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in protection scope of the present invention.

Claims (6)

1. a casting method for flywheel, its processing step is as follows:
Arenaceous shell in a, system: make on a core shooter, thereby obtain arenaceous shell (S);
B, the lower arenaceous shell of system: on the identical core shooter of another structure, make, thereby obtain lower arenaceous shell (X); Every described core shooter comprises frame (1) and two core boxes, its mid frame (1) top is installed with the storage sand storehouse (2) of an open top, the sand export in this storage sand storehouse is communicated with the sand inlet of penetrating Sha Cang (4) by a flexible pipe (3), this sand export of penetrating Sha Cang (4) is installed with two and penetrates Sha Zui (5), and penetrates Sha Cang (4) and can under the control of penetrating sand storehouse moving control mechanism, move; The sand end that enters of the described Sha Cang of penetrating (4) is installed with a high-pressure air pipe (6) and first cylinder (7), wherein high-pressure air pipe (6) communicates with the inner chamber of penetrating Sha Cang (4), the piston rod of described the first cylinder (7) reaches to be penetrated in Sha Cang (4) inner chamber, and this inserting end is installed with an energy will penetrate the sprue that Sha Cang (4) sand inlet is blocked; Described two core boxes can relatively move under the drive of core box moving control mechanism, on these two core boxes, are equipped with heating tube (8);
Described storage sand storehouse (2) is vertical setting, and upward, sand export down for its sand inlet; Described two core boxes are positioned at below, storage sand storehouse (2), and these two core boxes are left and right and are arranged side by side, and are specially left core box (9) and right core box (10), and described in the top correspondence of right core box (10), penetrate Sha Zui (5) and have sand inlet;
C, making cast gate: in valve gated mold, put into molding sand, after heating, make cast gate;
D, matched moulds: first the lower arenaceous shell (X) making in step b is put into the lower iron-clad (XT) of making in advance, the shape of the shape of this lower iron-clad inner chamber and lower arenaceous shell (X) outer wall matches, then the upper arenaceous shell (S) making in the above step a of top cover of lower arenaceous shell (X), the end face of the bottom surface of arenaceous shell lower disk portion and lower arenaceous shell (X) laminating on this, the axial line of these two arenaceous shells, on same straight line, and forms the die cavity of casting flywheel after upper and lower arenaceous shell matched moulds; Secondly the cast gate section on arenaceous shell (S) top puts a upper iron shell of making in advance (ST) on described, the end face of the bottom surface of this upper iron shell inner chamber and upper arenaceous shell (S) lower disk portion is adjacent to, finally with U-shaped clamp, block the bottom surface of upper iron shell (ST) end face and lower iron-clad (XT), thereby upper iron shell (ST) and lower iron-clad (XT) are compressed;
E, placement cast gate: the cast gate making in step c is put into the cast gate section of described upper arenaceous shell (S), and on cast gate upper iron shell (ST) end face around, covered the tide sand of pressuring action;
F, cast: the molten iron after heating is poured into a mould from cast gate, and be 30s-1min the duration of pouring, and be 15min-30min hardening time;
G, the demoulding: take out Wheel casting blank;
H, cleaning cast gate: the dead head on Wheel casting blank is cleaned out.
2. the casting method of flywheel according to claim 1, it is characterized in that: in described step e, in cast gate, be placed with the wire netting of one deck filtration, and there is an annular cast iron circle at cast gate overcoat, the thickness of this cast iron circle is 80mm, its diameter is 220mm, and cast iron circle is supported on Chao Shashang.
3. the casting method of flywheel according to claim 1, is characterized in that: in described step f, the temperature of molten iron is 1400 ℃-1600 ℃.
4. the casting method of flywheel according to claim 1, it is characterized in that: described in penetrate sand storehouse moving control mechanism and comprise 7 font plates (11) and the 3rd cylinder (18), wherein the horizontal segment end face of 7 font plates (11) is vertically provided with second cylinder (12), the piston-rod lower end of this second cylinder with described in penetrate Sha Cang (4) top and fix, and 7 font plates (11) the vertically left plate face of section are vertically fixed with guide rail (13), on guide rail, kink has slide block (14), this slide block simultaneously by a connecting plate (15) with described in penetrate Sha Cang (4) outer wall fix;
Before and after the end face of described 7 font plate (11) horizontal segments, there are side by side two guide runners (16), these two guide runners are set on a corresponding guide post (17), this two guide posts (17) level is arranged on described frame (1) top, and the right panel face of the vertical section of 7 font plates (11) and the piston rod left end of described the 3rd cylinder (18) are fixed, and the 3rd cylinder is horizontally fixed on the top of frame (1).
5. the casting method of flywheel according to claim 3, it is characterized in that: described core box moving control mechanism comprises left core box installing plate (19) and right core box installing plate (22), wherein the right panel face of left core box installing plate (19) and described left core box (9) left surface are fixed, on this left core box installing plate, be equipped with four horizontal guide pillars (20), and the piston rod right-hand member of the left plate face of left core box installing plate (19) and four-cylinder (21) is fixed, and described four horizontal guide pillars (20) and this four-cylinder (21) are all fixed on the bottom of described frame (1); The left plate face of described right core box installing plate (22) and right core box (10) right panel face are fixed, this right core box installing plate is simultaneously fixing with an installing plate (23), this connecting plate maintains static, and described four horizontal guide pillars (20) are respectively through the upper corresponding installing hole of this piece installing plate (23).
6. the casting method of flywheel according to claim 4, it is characterized in that: described installing plate (23) the right is provided with a block pressur plate (24) side by side, the left side plate face of this pressing plate is installed with four horizontal push in rectangular layout (25), and these four horizontal push (25) are all inserted in the die cavity of described right core box (10); On described pressing plate (24), be equipped with four horizontal screw bolts in rectangular layout (26), the left end of these four horizontal screw bolts is all fixed with described installing plate (23) right panel face, and the bar portion that every horizontal screw bolt (26) is positioned at pressing plate (24) the right is set with a stage clip (27) and a nut (28), and nut (28) is located at the right of stage clip (27).
CN201310631292.4A 2013-11-29 2013-11-29 Casting method for flywheel Expired - Fee Related CN103639370B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201310631292.4A CN103639370B (en) 2013-11-29 2013-11-29 Casting method for flywheel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201310631292.4A CN103639370B (en) 2013-11-29 2013-11-29 Casting method for flywheel

Publications (2)

Publication Number Publication Date
CN103639370A true CN103639370A (en) 2014-03-19
CN103639370B CN103639370B (en) 2015-07-22

Family

ID=50244727

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201310631292.4A Expired - Fee Related CN103639370B (en) 2013-11-29 2013-11-29 Casting method for flywheel

Country Status (1)

Country Link
CN (1) CN103639370B (en)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104338899A (en) * 2014-10-21 2015-02-11 黄旭伟 Stainless steel sand mold casting process
CN105149523A (en) * 2015-09-29 2015-12-16 昆山市昌坚铸造有限公司 Casting die and technology for blank of top plate for solar energy
CN106077522A (en) * 2015-05-04 2016-11-09 徐学翠 A kind of hot box shoot core machine
CN107671247A (en) * 2017-09-27 2018-02-09 安徽海立精密铸造有限公司 A kind of Flywheel Casting Technology
CN108543913A (en) * 2018-06-01 2018-09-18 西峡县众德汽车部件有限公司 It prepares the device of spheroidal graphite casting and prepares the method for spheroidal graphite casting
CN108620542A (en) * 2017-03-20 2018-10-09 伊姆乐工程与技术有限责任公司 Core molding machine
CN109128029A (en) * 2018-10-29 2019-01-04 扬州广润机械有限公司 A kind of flywheel shell of engine tide mould sand build-in function film covered sand core casting mould
CN112276049A (en) * 2020-11-09 2021-01-29 京山翼龙铸钢有限公司 Casting device for preventing root of inner sprue of high-alloy steel casting from cracking

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6426046A (en) * 1987-02-06 1989-01-27 Hitachi Metals Ltd Flywheel gear and its manufacture
JPH0484653A (en) * 1990-07-25 1992-03-17 Aisin Seiki Co Ltd Manufacture of integral shape of ring gear and fly wheel
CN2170811Y (en) * 1993-05-10 1994-07-06 卜海坤 Core shooting machine for casting hot core box
US5458180A (en) * 1991-08-30 1995-10-17 Adolf Hottinger Maschinenbau Gmbh Device and method of filling core-shooting heads with mold-core materials
JP4261247B2 (en) * 2003-05-23 2009-04-30 アイシン高丘株式会社 Casting method of sliding rotating body
KR20110026175A (en) * 2009-09-07 2011-03-15 이진수 A vertical type centrifugal casting method using hollow core
CN102513503A (en) * 2011-12-14 2012-06-27 安徽省辉煌机械制造有限公司 Iron die sand casting process
CN102728805A (en) * 2012-07-24 2012-10-17 武胜琛兰机械制造有限公司 Precision casting method for casting-channel-free rotational molding of automotive engine flywheel
CN102728790A (en) * 2012-07-24 2012-10-17 江苏松林汽车零部件有限公司 Sand-line iron mould casting process for grey cast iron flywheel housing of diesel engine
CN103143675A (en) * 2013-01-31 2013-06-12 洛阳新火种节能技术推广有限公司 Process for casting ball iron flywheel by iron model sand covering

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6426046A (en) * 1987-02-06 1989-01-27 Hitachi Metals Ltd Flywheel gear and its manufacture
JPH0484653A (en) * 1990-07-25 1992-03-17 Aisin Seiki Co Ltd Manufacture of integral shape of ring gear and fly wheel
US5458180A (en) * 1991-08-30 1995-10-17 Adolf Hottinger Maschinenbau Gmbh Device and method of filling core-shooting heads with mold-core materials
CN2170811Y (en) * 1993-05-10 1994-07-06 卜海坤 Core shooting machine for casting hot core box
JP4261247B2 (en) * 2003-05-23 2009-04-30 アイシン高丘株式会社 Casting method of sliding rotating body
KR20110026175A (en) * 2009-09-07 2011-03-15 이진수 A vertical type centrifugal casting method using hollow core
CN102513503A (en) * 2011-12-14 2012-06-27 安徽省辉煌机械制造有限公司 Iron die sand casting process
CN102728805A (en) * 2012-07-24 2012-10-17 武胜琛兰机械制造有限公司 Precision casting method for casting-channel-free rotational molding of automotive engine flywheel
CN102728790A (en) * 2012-07-24 2012-10-17 江苏松林汽车零部件有限公司 Sand-line iron mould casting process for grey cast iron flywheel housing of diesel engine
CN103143675A (en) * 2013-01-31 2013-06-12 洛阳新火种节能技术推广有限公司 Process for casting ball iron flywheel by iron model sand covering

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104338899A (en) * 2014-10-21 2015-02-11 黄旭伟 Stainless steel sand mold casting process
CN106077522A (en) * 2015-05-04 2016-11-09 徐学翠 A kind of hot box shoot core machine
CN105149523A (en) * 2015-09-29 2015-12-16 昆山市昌坚铸造有限公司 Casting die and technology for blank of top plate for solar energy
CN108620542A (en) * 2017-03-20 2018-10-09 伊姆乐工程与技术有限责任公司 Core molding machine
CN107671247A (en) * 2017-09-27 2018-02-09 安徽海立精密铸造有限公司 A kind of Flywheel Casting Technology
CN108543913A (en) * 2018-06-01 2018-09-18 西峡县众德汽车部件有限公司 It prepares the device of spheroidal graphite casting and prepares the method for spheroidal graphite casting
CN109128029A (en) * 2018-10-29 2019-01-04 扬州广润机械有限公司 A kind of flywheel shell of engine tide mould sand build-in function film covered sand core casting mould
CN109128029B (en) * 2018-10-29 2023-09-12 扬州广润机械有限公司 Built-in functional tectorial membrane psammitolite casting mould of engine flywheel shell tide mould sand
CN112276049A (en) * 2020-11-09 2021-01-29 京山翼龙铸钢有限公司 Casting device for preventing root of inner sprue of high-alloy steel casting from cracking

Also Published As

Publication number Publication date
CN103639370B (en) 2015-07-22

Similar Documents

Publication Publication Date Title
CN103639370B (en) Casting method for flywheel
CN102294434B (en) Composite molding casting process
CN107716872A (en) A kind of casting method of large-scale working ways
CN103691890A (en) Core manufacturing method of riser oil duct sand core during cylinder cover casting and cylinder cover casting method
CN206882704U (en) A kind of hot core box mould of connecting rod
CN101637803B (en) Casting method of wheelside speed reducer casing
CN102909348A (en) Process for casting gearbox body of centrifugal compressor
CN106734955A (en) A kind of aluminium alloy steering gear housing casting process
CN106513592B (en) A kind of high-performance gate valve casting
CN202984580U (en) Cylinder cover casting die
CN106583646B (en) A kind of railway locomotive high capacity motor shell running gate system and its casting technique
CN202984578U (en) Cylinder cover casting die
CN203875291U (en) Exhaust manifold casting mold
CN104907500A (en) Nut casting processing method
CN204934500U (en) A kind of mold system making coupler hook body intermediate core
CN103357823A (en) Integrated molding mould of dead head and casting cavity
CN204194732U (en) A kind of sand mould box produced for coke oven lining board of coke bucket car
CN103878318A (en) Cylinder head casting mold and casting method
CN208410191U (en) A kind of graphite crucible vibrating forming mold
CN207345001U (en) A kind of colored case injection mold
CN207479558U (en) A kind of automobile die
CN105215277A (en) A kind of valve gap bolt hole evaporative pattern and straight forming technique thereof
CN111168005A (en) Casting device and casting method for balance shaft casting
CN201552279U (en) Integral core making mould of diesel engine cylinder cover water jacket sand core
CN203817302U (en) Shooting plate water-cooling system of core shooting machine

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
C41 Transfer of patent application or patent right or utility model
TR01 Transfer of patent right

Effective date of registration: 20160105

Address after: 402368 in Dazu County of Chongqing dragon town to light community group 9

Patentee after: Yang Guoqiang

Address before: 402368 in Dazu County of Chongqing dragon town to light community group 9

Patentee before: Yang Guoneng

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150722

Termination date: 20171129