(3) summary of the invention
First technical problem that the present invention will solve is to provide a kind of palladium activated-carbon catalyst of controlled dimensions, in this catalyst, most palladium grain diameter is 2~5nm, use it for N, N '-dibenzylidene ethylenediamine catalytic hydrogenating reduction synthesizes N, N '-dibenzyl-ethylenediamin, catalyst activity, selective and stability is all higher; And this catalyst preparation is simple, environmental friendliness, and precious metal palladium easily reclaims, and is applicable to commercial Application.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of palladium activated-carbon catalyst, preparation by the following method: first active carbon is used sodium halide aqueous solution impregnation process, then filtration, Washing of Filter Cake are to halogen ion-free, the active carbon dipping H2PdCl4 aqueous solution that to process again, then regulator solution pH value to alkalescence, is filtered, and filter cake is washed to neutrality, filter cake is reduced with reducing agent, namely get described palladium activated-carbon catalyst after the neutral products drying that obtains.
Further, the specific area of described carrier active carbon is preferably 1300~1700m
2/ g.
Further, described sodium halide solution is preferably sodium chloride solution, and concentration is preferably 0.125~2.5mol/l.The volume that adds of described sodium halide solution is counted 2~20ml/g with quality of activated carbon, preferred 8~12ml/g.Described " active carbon with sodium halide aqueous solution impregnation process " can at room temperature carry out preferred 1~5 hour of dip time.
Further, be preferably that 2~6wt% adds H by palladium loading (being the mass percent of palladium/active carbon in the palladium activated-carbon catalyst)
2PdCl
4The aqueous solution.Described " the active carbon dipping H that will process
2PdCl
4The aqueous solution ", preferred 60~90 ℃ of dipping temperature, specifically can carry out in accordance with the following steps: the active carbon that first will process is made into the slurries of 60~90 ℃ of temperature, is that 2~6wt% slowly drips H by the palladium loading
2PdCl
4Solution dropwises rear stirring 2~10 hours.
The active carbon dipping H that further, will process
2PdCl
4After the aqueous solution, preferred regulator solution pH value to 7.1~9.
Further, described reducing agent is preferably hydrazine hydrate solution, and described reduction is specially: filter cake is made into slurries, drips hydrazine hydrate solution, stirring reaction filters and obtains neutral products.The mass ratio that feeds intake of described hydrazine hydrate and palladium is 0.15~6: 1.Preferred 10~50 ℃ of reduction reaction temperature, more preferably 25~35 ℃; Reaction time is preferably 1~5 hour, more preferably 2~3 hours.
Under gained neutral products room temperature of the present invention in air preliminarily dried, get wet sample and be described palladium activated-carbon catalyst.The most palladium grain diameter of the palladium activated-carbon catalyst that the present invention makes is at 2~5nm, and preferred palladium grain diameter more than 75% is 2~5nm.
Second technical problem that the present invention will solve is to provide described palladium activated-carbon catalyst at synthetic N, application in N '-dibenzyl-ethylenediamin, described application is specially: with N, N '-dibenzylidene ethylenediamine is raw material, under palladium activated-carbon catalyst and hydrogen effect, make described N by catalytic hydrogenation, N '-dibenzyl-ethylenediamin.
Further, described synthetic N, the reaction of N '-dibenzyl-ethylenediamin is carried out in the aliphatic alcohols organic solvent, described aliphatic alcohols organic solvent particular methanol or ethanol.The addition of common described aliphatic alcohols organic solvent is with N, and the quality of N '-dibenzylidene ethylenediamine is counted 1~4ml/g
Further, at N, in N '-dibenzyl-ethylenediamin synthetic, described catalytic hydrogenation is carried out under the reaction temperature of 50~110 ℃, 0.3~1.0MPa reaction pressure condition.Preferable reaction temperature is 60~90 ℃, and preferred reaction pressure is 0.5~0.7MPa.Usually after extremely no longer inhaling hydrogen, reaction stops reaction.
Further, at N, in N '-dibenzyl-ethylenediamin synthetic, the consumption of described palladium activated-carbon catalyst is N, 0.25~2%, preferred 0.5~1.0% of N '-dibenzylidene ethylenediamine quality.
the described N of the concrete recommendation of the present invention, N '-dibenzylidene ethylenediamine catalytic hydrogenating reduction synthesizes N, the method of N '-dibenzyl-ethylenediamin is carried out in accordance with the following steps: add in autoclave through the present invention and process the palladium activated-carbon catalyst that makes, it adds quality is N, 0.25~2% of N '-dibenzylidene ethylenediamine quality, with raw material N, the mixing material of N '-dibenzylidene ethylenediamine and aliphatic alcohols organic solvent joins in autoclave, close autoclave, go out air in reactor with nitrogen replacement, then with hydrogen exchange nitrogen and to adjust reaction temperature be 60~90 ℃, reaction pressure is 0.5~0.7MPa, begin to stir, isothermal reaction is not until till inhaling hydrogen, stop reaction, take out the product liquid that described reaction obtains, filter out catalyst and remove excessive organic solvent and namely obtain N, N '-dibenzyl-ethylenediamin.
The present invention compared with prior art, beneficial effect of the present invention is:
(1) the present invention uses the sodium halide aqueous solution, and particularly sodium chloride is processed active carbon, and sodium-chloride water solution can recycle, and has overcome the shortcoming that common employing nitric acid pretreatment absorbent charcoal carrier produces a large amount of spent acid.Simultaneously, process active carbon with sodium-chloride water solution also very little on physical arrangement impacts such as the specific surface of active carbon and pore structures.Use sodium-chloride water solution to process active carbon, introduce anionic part or the group of inorganic agent self at activated carbon surface, therefore the kind of group is single, and can control exactly the quantity of the group of introducing on activated carbon surface by the concentration that changes sodium chloride solution.And use nitric acid pretreatment active carbon, to introduce polytype oxy radical at activated carbon surface, interact to regulate by oxy radical and palladium compound presoma the size of controlling the Metal Palladium particle size, use very difficult kind and the quantity that control exactly the activated carbon surface oxy radical of oxidisability wet treatment method such as nitric acid.Therefore, the present invention can introduce at activated carbon surface functional ion or the group that needs exactly, structure meets N, N '-dibenzylidene ethylenediamine catalytic hydrogenating reduction synthesizes N, the Metal Palladium decentralized environment that N '-dibenzyl-ethylenediamin catalystic converter system requires, the controlled activated carbon supported palladium catalyst of preparation active component particle size satisfies the requirement of this catalystic converter system.The palladium activated-carbon catalyst major part of the present invention even palladium grain diameter more than 75% is 2~5nm, the Metal Palladium active component is dispersed in carrier surface with uniform granule form, using rate of metal improves greatly, shows the activity that is better than other activated carbon supported palladium catalyst, selective and stable.
(2) the prepared palladium activated-carbon catalyst of the present invention is at N, and N '-dibenzylidene ethylenediamine catalytic hydrogenating reduction synthesizes N, and in the reaction of N '-dibenzyl-ethylenediamin, product selectivity is good, substantially more than 90%, has even obtained the product selectivity higher than 97%.
(3) the prepared palladium activated-carbon catalyst of the present invention is reusable more than 50 times, greatly reduces the catalyst use cost, has reduced pollution and energy consumption in catalyst recovery, regenerative process, has important economic worth and Significance for Environment.
(5) specific embodiment:
Below with specific embodiment, technical scheme of the present invention is described, but protection scope of the present invention is not limited to this:
Embodiment one
Take the 10g active carbon, the specific area of active carbon is 1600m
2/ g, active carbon are immersed in the NaCl solution that 120 ml concns are 0.5mol/l 2 hours, filter, with the deionized water washing to detecting without chlorion.Then the active carbon of processing is mixed with the 100ml slurries of temperature 60 C, slowly drip the H2PdCl4 solution (Pd content is 0.02g/ml) of 10 milliliters, stir 4h, again with 10% NaOH solution regulator solution pH value to alkalescent (pH=7.1), and cool the temperature to room temperature, filter, the deionized water washing is to neutral.Unreduced catalyst is configured to the slurries of 150ml under 30 ℃, then slowly drips 55% hydrazine hydrate solution of 2 milliliters, continue to stir 2 hours.Catalyst after reduction after filtration, deionized water washing is to neutral, at last in room temperature in air through preliminarily dried, get wet sample sealing and preserve.Mean size through high power transmissioning electric mirror determining palladium particulate is 3.5nm.
Embodiment two
Take the 10g active carbon, the specific area of active carbon is 1600m
2/ g, active carbon are immersed in the NaCl solution that 120 ml concns are 1.0mol/l 2 hours, filter, with the deionized water washing to detecting without chlorion.Then the active carbon of processing is mixed with the 100ml slurries of temperature 70 C, slowly drips the H of 20 milliliters
2PdCl
4Solution (Pd content is 0.02g/ml) stirs 6h, and the NaOH solution regulator solution pH value with 10% is to alkalescent (pH=8), and cools the temperature to room temperature, filters, and the deionized water washing is to neutrality.Unreduced catalyst is configured to the slurries of 150ml under 30 ℃, then slowly drips 55% hydrazine hydrate solution of 2ml, continue to stir 2 hours.Catalyst after reduction after filtration, deionized water washing is to neutral, at last in room temperature in air through preliminarily dried, get wet sample sealing and preserve.Mean size through high power transmissioning electric mirror determining palladium particulate is 3.0nm.
Embodiment three
Take the 10g active carbon, the specific area of active carbon is 1600m
2/ g, active carbon are immersed in the NaCl solution that 120 ml concns are 1.5mol/l 2 hours, filter, with the deionized water washing to detecting without chlorion.Then the active carbon of processing is mixed with the 100ml slurries of 80 ℃ of temperature, slowly drips the H of 20 milliliters
2PdCl
4Solution (Pd content is 0.02g/ml) stirs 6h, and the NaOH solution regulator solution pH value with 10% is to alkalescent (pH=8), and cools the temperature to room temperature, filters, and the deionized water washing is to neutrality.Unreduced catalyst is configured to the slurries of 150ml under 30 ℃, then slowly drips 55% hydrazine hydrate solution of 2ml, continue to stir 2 hours.Catalyst after reduction after filtration, deionized water washing is to neutral, at last in room temperature in air through preliminarily dried, get wet sample sealing and preserve.Mean size through high power transmissioning electric mirror determining palladium particulate is 2.0nm.
Embodiment four
Take the 10g active carbon, the specific area of active carbon is 1400m
2/ g, active carbon are immersed in the NaCl solution that 120 ml concns are 2.0mol/l 2 hours, filter, with the deionized water washing to detecting without chlorion.Then the active carbon of processing is mixed with the 100ml slurries of 90 ℃ of temperature, slowly drips the H of 20 milliliters
2PdCl
4Solution (Pd content is 0.02g/ml) stirs 8h, and the NaOH solution regulator solution pH value with 10% is to alkalescent (pH=8), and cools the temperature to room temperature, filters, and the deionized water washing is to neutrality.Unreduced catalyst is configured to the slurries of 150ml under 30 ℃, then slowly drips 55% hydrazine hydrate solution of 2ml, continue to stir 2 hours, catalyst after reduction after filtration, deionized water washing is to neutral, at last in room temperature in air through preliminarily dried, get wet sample sealing and preserve.Mean size through high power transmissioning electric mirror determining palladium particulate is 4.3nm.
Embodiment five
Take the 10g active carbon, the specific area of active carbon is 1500m
2/ g, active carbon are immersed in the NaCl solution that 120 ml concns are 2.5mol/l 2 hours, filter, and to detecting without chlorion, then the active carbon of processing are mixed with the 100ml slurries of 80 ℃ of temperature with the deionized water washing, slowly drip the H of 30 milliliters
2PdCl
4Solution (Pd content is 0.02g/ml) stirs 6h, and the NaOH solution regulator solution pH value with 10% is to alkalescent (pH=8), and cool the temperature to room temperature, filter, the deionized water washing is configured to unreduced catalyst the slurries of 150ml to neutral under 30 ℃, then slowly drip 55% hydrazine hydrate solution of 2ml, continue to stir 2 hours, the catalyst after reduction after filtration, the deionized water washing is to neutral, at last in room temperature in air through preliminarily dried, get wet sample sealing and preserve.Mean size through high power transmissioning electric mirror determining palladium particulate is 5.0nm.
Embodiment six
Take the 10g active carbon, the specific area of active carbon is 1600m
2/ g, active carbon are immersed in the NaCl solution that 120 ml concns are 1.5mol/l 2 hours, filter, and to detecting without chlorion, then the active carbon of processing are mixed with the 100ml slurries of 80 ℃ of temperature with the deionized water washing, slowly drip the H of 20 milliliters
2PdCl
4Solution (Pd content is 0.02g/ml) stirs 6h, and the NaOH solution regulator solution pH value with 10% is to alkalescent (pH=9), and cool the temperature to room temperature, filter, the deionized water washing is configured to unreduced catalyst the slurries of 150ml to neutral under 30 ℃, then slowly drip 55% hydrazine hydrate solution of 2ml, continue to stir 2 hours, the catalyst after reduction after filtration, the deionized water washing is to neutral, at last in room temperature in air through preliminarily dried, get wet sample sealing and preserve.Mean size through high power transmissioning electric mirror determining palladium particulate is 3.8nm.
Embodiment seven to embodiment 17 is used for N with the Pd/C catalyst that above-mentioned method for making makes, and N '-dibenzylidene ethylenediamine catalytic hydrogenating reduction synthesizes N, the example of N '-dibenzyl-ethylenediamin:
Embodiment seven
in the stainless steel autoclave, the Pd/C catalyst 0.125g that adds embodiment one preparation, N, N '-dibenzylidene ethylenediamine 50g, ethanol 50ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 50 ℃, reaction pressure is 0.3MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 91.2%.
Embodiment eight
in the stainless steel autoclave, the Pd/C catalyst 0.25g that adds embodiment two preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 100ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 60 ℃, reaction pressure is 0.4MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 94.0%.
Embodiment nine
in the stainless steel autoclave, the Pd/C catalyst 0.5g that adds embodiment three preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 150ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 70 ℃, reaction pressure is 0.6MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 97.0%.
Embodiment ten
in the stainless steel autoclave, the Pd/C catalyst 0.5g that adds embodiment four preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 200ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 90 ℃, reaction pressure is 0.8MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 91.5%.
Embodiment 11
in the stainless steel autoclave, the Pd/C catalyst 0.25g that adds embodiment five preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 100ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 70 ℃, reaction pressure is 0.6MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 94.7%.
Embodiment 12
in the stainless steel autoclave, the Pd/C catalyst 0.2g that adds embodiment six preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 100ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 70 ℃, reaction pressure is 0.6MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 95.3%.
Embodiment 13
in the stainless steel autoclave, the Pd/C catalyst 1g that adds embodiment three preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 100ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 70 ℃, reaction pressure is 0.6MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 95.6%.
Embodiment 14
in the stainless steel autoclave, the Pd/C catalyst 0.5g that adds embodiment three preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 100ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 110 ℃, reaction pressure is 0.6MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 89.8%.
Embodiment 15
in the stainless steel autoclave, the Pd/C catalyst 0.5g that adds embodiment three preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 100ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 70 ℃, reaction pressure is 1.0MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 96.1%.
Embodiment 16
in the stainless steel autoclave, the Pd/C catalyst 0.5g that adds embodiment three preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 100ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 70 ℃, reaction pressure is 0.6MPa, begin to stir, 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, N, the content of N '-dibenzyl-ethylenediamin is 94.4%.
Embodiment 17
In the stainless steel autoclave, the Pd/C catalyst 0.5g that adds embodiment three preparations, N, N '-dibenzylidene ethylenediamine 50g, ethanol 150ml, the off-response device, with the air in the nitrogen replacement reactor three times then with the nitrogen in the hydrogen exchange reactor three times and keep pressure in reactor, be warming up to 70 ℃, reaction pressure is 0.6MPa, begins to stir 600 rev/mins of stir speed (S.S.)s, isothermal reaction 90min, stop reaction, take out reactant liquor, remove by filter catalyst, filtrate is used gas chromatographic analysis, and the content of each component is shown in Table 1.The amount of adding catalyst according to table 1 is subsequently applied mechanically experiment.
Table 1Pd/C catalyst is applied mechanically the experiment catalyst Catalytic Hydrogenation Properties