CN102174353A - Method for mechanically producing starter blank - Google Patents
Method for mechanically producing starter blank Download PDFInfo
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- CN102174353A CN102174353A CN 201110033194 CN201110033194A CN102174353A CN 102174353 A CN102174353 A CN 102174353A CN 201110033194 CN201110033194 CN 201110033194 CN 201110033194 A CN201110033194 A CN 201110033194A CN 102174353 A CN102174353 A CN 102174353A
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Abstract
The invention discloses a method for mechanically producing a starter blank, which is characterized by comprising the following steps of: weighing raw materials by using a balk material weigher, detecting the water content of the raw materials, and then transferring the raw materials into a grain wetting stirrer; after water distribution, feeding the raw materials into the grain wetting stirrer again; after finishing grain wetting stirring, sending the raw materials into a wetted material temporary storage tank and then feeding the raw materials into a grinder continuously through a vibrating funnel; sending material powder into a powder temporary storage funnel; discharging the powder into a belt scale; continuously weighing the powder by using an electronic belt scale, feeding the powder into a wetted powder stirring conveyor continuously; after water distribution, transferring the powder into a conveyor; conveying the powder to a time delay conveyor by the conveyor, and then conveying the powder into a starter blank forming device; and pressing the powder into the starter blank by the starter blank forming device. The method has the following advantages that the process flow and the water distribution mode are scientific and reasonable, and the method is simple and convenient to operate and is suitable for industrial mass production. The starter blank produced by adopting the method has regular appearance, accurate and consistent water content, appropriate tightness degree, good surface syrup purifying effect, stable quality and high production efficiency.
Description
Technical field
The invention belongs to the brewing industry yeast-making technology, the bent base of square plate and the square bag that especially are fit to the use of production drinks Brewing industry wrap bent base.
Background technology
The bent base production method of prior art is by artificial or adopt semi-mechanization, relies on the operator to realize raw material water distribution, profit grain, temporary, pulverizing, powder water distribution, mixes and stirs, floods, steps on that operation such as song produces.It exists following defective: 1) raw material water distribution, powder water distribution all rely on or part relies on operator's experience to carry out, and water distribution ratio and water distribution temperature control difficulty are big, and bent base water content heterogeneity influences bent made-up article matter; 2) employing that has of the stirring of raw material or powder is manually finished, and operator's labour intensity is big; The employing worm conveyor that has carries out, and mixes and stirs inhomogeneously, influences bent base quality; 3) operator is many, and labor strength is big, production environment is abominable.The method of the bent base of machinery production has not retrieved disclosed patent documentation.
Summary of the invention
The purpose of content of the present invention provides a kind of production efficiency height, and neat appearance, water content homogeneous, be full of cracks opening are little, the surface carries that slurry is effective, the method for the bent base of the machinery production of constant product quality to be to remedy the deficiency of prior art.
Technical scheme of the present invention is achieved in that the method for the bent base of a kind of machinery production, it is characterized in that: a, raw material are after the bulk cargo weighing, send into profit grain stirrer behind the detected moisture, water content detection result feeds back to water dispensing apparatus, water dispensing apparatus calculates water distribution quantity according to detected result, water distribution is sent into profit grain stirrer again; The water distribution parameter is: water temperature 65-100 ℃, the water distribution ratio is 1-10%, water distribution precision 0.2-1.5%; B, in profit grain stirrer, raw material mixes with the water continuously stirring, the stirring of employing speed change, mixing speed is 15 rev/mins-50 rev/mins when just beginning, time is 1 minute-25 minutes, and tentatively mixing the back mixing speed is 2 rev/mins-20 rev/mins, and the time is 20 minutes-180 minutes; The 30-180 minute grain time of profit; After c, profit grain stirred and finishes, raw material was placed into temporary jar of material moistening, and realizes cooling in the blowing process, and according to the difference in season, material temperature can descend 2-15 ℃; Raw material enters pulverizer continuously by the vibration funnel that is installed under temporary jar, becomes powder to enter the temporary bucket of powder behind abrasive dust; D, powder enter belt by temporary bucket and claim, behind the electronic belt scale consecutive weighings, enter profit powder stirring conveyor continuously, simultaneously, according to the raw material water content, the set(ting)value of material moistening water content, powder water content and powder weight COMPREHENSIVE CALCULATING are moistened the powder amount of water by electric control system, and dynamically add in the profit powder stirring conveyor, the water distribution parameter is: with 0-45 ℃ of water temp, water distribution ratio 30-45%, water distribution precision 0.2-2%; E, profit powder stirring conveyor are put into transfer roller after flour is stirred, and to the transfer roller of delaying time, enter bent base former through kind of the time-delay suction of 4-20 branch and after after breaing up by conveyor delivery; Via base former is pressed into bent base, after surface spray adds water treatment, is fermented to the koji fermenting house by man-handling of materials.
Positively effect of the present invention is: technical process and water distribution mode are scientific and reasonable, and be easy and simple to handle, is suitable for industrialized production.Adopt bent base neat appearance that present method produces, water content is accurately consistent, degree of tightness is appropriate, the surface carries that slurry is effective, steady quality, production efficiency height.Compare with the artificial koji of tradition, bent base visual appearance obviously improves, and control of water content parameterisable and control accuracy are higher, degree of tightness appropriateness, easy to adjust, steady quality; Bent base production system recruitment minimizing, production efficiency improve, the production site hygienic condition are good.
Description of drawings
Fig. 1 is a technical process schematic block diagram of the present invention.
Fig. 2 is that apparatus and process of the present invention is arranged synoptic diagram.
Below in conjunction with drawings and Examples the present invention is further explained and illustrates.The present invention is not limited to the method that embodiment provides.
Embodiment
In the drawings: the 1st, raw material water dispensing apparatus, the 2nd, profit grain stirrer, the 3rd, temporary jar of profit grain, the 4th, pulverizer, the 5th, temporary jar of powder, the 6th, powder water dispensing apparatus, the 7th, profit powder stirring conveyor, the 8th, transfer roller, the 9th, the time-delay transfer roller, the 10th, bent base forming mill, 11 are the vibration funnel.
Embodiment 1: adopt single raw material (as wheat) yeast-making technology to produce bent base.Materials of wheat should meet or exceed 4 grades of wheat GB1351-1999 national standard.
1, purchase following raw material by production formula: the wheat that meets or exceeds 4 grades of wheat GB1351-1999 national standards accounts for bent base siccative gross weight 100%.
2, the bulk cargo of electric control system control constitutive material water dispensing apparatus 1 takes by weighing the wheat of weight 2000kg, after online inspection moisture detector detects the wheat water content, sends in the profit grain stirrer 2 in the running.
3, according to the wheat average moisture content value and the wheat gross weight of online detection, electric control system is calculated the material moistening amount of water design temperature under automatically, and is added the water-in of the profit grain stirrer 2 in turning round by setting average moisture content after the wheat water distribution.
4, profit grain stirrer 2 mixes hot water rapidly with wheat with higher rotation speed (15 rev/mins-50 rev/mins, the time is 1 minute-25 minutes), treats to switch to the slow speed of revolution (2 rev/mins-20 rev/mins) operation after elementary mixing evenly.Continuously stirring wheat wetting 20 minutes-180 minutes, and after satisfied the imposing a condition, electric control system control dispensing valve is opened automatically, and wheat is put into temporary jar 3 of material moistening.
5, wheat is opened a temporary jar aeration-cooling device in the process of putting into the temporary jar 3 of material moistening continuously, makes the wheat cooling, and a temporary jar bottom is provided with vibration funnel 11, and adopting the variable frequency adjustment withdrawal rate is pulverizer 4 continuous feedings.
6, the pulverizer 4 general abrasive dust equipment that adopt, the pulverizing mill that present embodiment adopts is known roller-crushing mill powder equipment.Pulverizing back flour sense organ requires: Mai Xin becomes powder to have particle concurrently, and the wheat skin becomes strip.Increase 0.5-5% during the artificial koji of fine powder ratio.Flour enters in the temporary bucket 5 of powder after crushed.
7, electric control system control powder water dispensing apparatus 6, flour is entered belt by temporary bucket 5 claim, behind the electronic belt scale consecutive weighings, enter profit powder stirring conveyor 7 continuously.Simultaneously, by electric control system according to wheat wetting after the wheat water content, add flour water content set(ting)value and flour weight COMPREHENSIVE CALCULATING profit powder amount of water behind the water, and dynamically add in the profit powder stirring conveyor 7.
8, enter transfer roller 8 after profit powder stirring conveyor 7 stirs flour, be delivered to time-delay transfer roller 9, enter bent base former 10 through kind time-delay suction in 7 fens and after after breaing up by transfer roller 8.
9, flour Via base former is pressed into the bent base of bag bag, after surface spray adds water treatment, by man-handling of materials to the koji room.
Example 2: adopt the bent base of the bent explained hereafter of two or more mixed raw material.
1, purchase following raw material by production formula: the wheat that meets or exceeds 4 grades of wheat GB1351-1999 national standards accounts for bent base siccative gross weight 55%, the barley that meets or exceeds 2 grades of barley national standards accounts for bent base dry material gross weight 35%, is that the pea of two to five lobes accounts for bent base dry material gross weight 10% through breaking.
2, electric control system control raw material water dispensing apparatus 1, takes by weighing the wheat of weight 1100kg respectively with bulk cargo, the barley of 700kg, and the pea of 200kg after online moisture detector detects each material moisture, is sent in the profit grain stirrer 2 in the running.
5, electric control system, is calculated the material moistening amount of water under the design temperature automatically, and is added profit grain stirrer 2 water-ins in the running by average moisture content after the water distribution of setting raw material profit grain according to each the raw material average moisture content value and the raw material gross weight of online detection.
6, profit grain stirrer 2 mixes hot water rapidly with raw material with higher rotation speed, treats to switch to low cruise after elementary mixing evenly.Continuously stirring profit grain 20 minutes-180 minutes, and after satisfied the imposing a condition, electric control system control dispensing valve is opened automatically, and wheat is put into temporary jar 3 of material moistening.
7, raw material is opened a temporary jar aeration-cooling device in the process of putting into the temporary jar 3 of material moistening continuously, makes the raw material cooling, and a temporary jar bottom is provided with the vibration funnel, and adopting the variable frequency adjustment withdrawal rate is pulverizer 4 continuous feedings.
8, the pulverizer 4 general abrasive dust equipment that adopt, the pulverizing mill that present embodiment adopts is known roller-crushing mill powder equipment.Pulverizing back material powder sense organ requires: the material core becomes powder to have particle concurrently, and the material skin becomes strip.Increase 0.5-5% during the artificial koji of fine powder ratio.Flour enters in the temporary bucket 5 of powder after crushed.
9, electric control system control powder water dispensing apparatus 6, and the material powder is claimed by temporary bucket 5 belts that enter water dispensing apparatus 6, behind the electronic belt scale consecutive weighings, enter profit powder stirring conveyor 7 continuously.Simultaneously, by electric control system according to wheat wetting after the wheat water content, add flour water content set(ting)value and flour weight COMPREHENSIVE CALCULATING profit powder amount of water behind the water, and dynamically add in the profit powder stirring conveyor 7.
10, profit powder stirring conveyor 7 will expect to enter transfer roller 8 after powder stirs, and be delivered to time-delay transfer roller 9 by transfer roller 8, enter bent base former 10 after after time-delay about 9 fens kinds absorbs water and breaks up.
11, material powder Via base former is pressed into the dull and stereotyped bent base of brick shape, by man-handling of materials to the koji room.
Claims (1)
1. the method for the bent base of a machinery production, it is characterized in that: a, raw material are sent into profit grain stirrer behind the detected moisture after the bulk cargo weighing, water content detection result feeds back to water dispensing apparatus, water dispensing apparatus calculates water distribution quantity according to detected result, water distribution is sent into profit grain stirrer again; The water distribution parameter is: water temperature 65-100 ℃, the water distribution ratio is 1-10%, water distribution precision 0.2-1.5%; B, in profit grain stirrer, raw material mixes with the water continuously stirring, the stirring of employing speed change, mixing speed is 15 rev/mins-50 rev/mins when just beginning, time is 1 minute-25 minutes, and tentatively mixing the back mixing speed is 2 rev/mins-20 rev/mins, and the time is 20 minutes-180 minutes; The 30-180 minute grain time of profit; After c, profit grain stirred and finishes, raw material was placed into temporary jar of material moistening, and realizes cooling in the blowing process, and according to the difference in season, material temperature can descend 2-15 ℃; Raw material enters pulverizer continuously by the vibration funnel that is installed under temporary jar, becomes powder to enter the temporary bucket of powder behind abrasive dust; D, powder enter belt by temporary bucket and claim, behind the electronic belt scale consecutive weighings, enter profit powder stirring conveyor continuously, simultaneously, according to the raw material water content, the set(ting)value of material moistening water content, powder water content and powder weight COMPREHENSIVE CALCULATING are moistened the powder amount of water by electric control system, and dynamically add in the profit powder stirring conveyor, the water distribution parameter is: with 0-45 ℃ of water temp, water distribution ratio 30-45%, water distribution precision 0.2-2%; E, profit powder stirring conveyor are put into transfer roller after flour is stirred, and to the transfer roller of delaying time, enter bent base former through kind of the time-delay suction of 4-15 branch and after after breaing up by conveyor delivery; Via base former is pressed into bent base, after surface spray adds water treatment, is fermented to the koji fermenting house by man-handling of materials.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110033194 CN102174353A (en) | 2011-01-31 | 2011-01-31 | Method for mechanically producing starter blank |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110033194 CN102174353A (en) | 2011-01-31 | 2011-01-31 | Method for mechanically producing starter blank |
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| CN102174353A true CN102174353A (en) | 2011-09-07 |
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| CN 201110033194 Pending CN102174353A (en) | 2011-01-31 | 2011-01-31 | Method for mechanically producing starter blank |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103013758A (en) * | 2012-12-24 | 2013-04-03 | 宜宾五粮液股份有限公司 | Vinasse recycling fermentation liquor-brewing mechanized method and complete equipment |
| CN103421643A (en) * | 2013-08-02 | 2013-12-04 | 湖北纵横科技有限责任公司 | Equipment and method for processing of koji-making |
| CN105385526A (en) * | 2015-11-28 | 2016-03-09 | 成都德善能科技有限公司 | Production system of strong-fragrance Maotai-flavor distiller`s yeast |
| CN106701438A (en) * | 2017-03-16 | 2017-05-24 | 山东兰陵美酒股份有限公司 | Wine brewing raw material storage and processing and koji making automatic system |
| WO2018112729A1 (en) * | 2016-12-20 | 2018-06-28 | 太原理工大学 | System for continuously producing jiuqu blocks and method for making jiuqu blocks |
| CN113495588A (en) * | 2021-06-29 | 2021-10-12 | 中船重工纵横科技有限公司 | Intelligent water adding proportioning system and control method |
-
2011
- 2011-01-31 CN CN 201110033194 patent/CN102174353A/en active Pending
Non-Patent Citations (2)
| Title |
|---|
| 《中国优秀硕士学位论文全文数据库》 20100501 张红霞 酿酒专用曲块连续生产测控系统的研究 第3、15、16、30页 1 , * |
| 《酿酒》 20110120 张志民等 衡水老白干酿酒机械化、自动化的设想和初步试验 第19-23页 1 第38卷, 第1期 * |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103013758A (en) * | 2012-12-24 | 2013-04-03 | 宜宾五粮液股份有限公司 | Vinasse recycling fermentation liquor-brewing mechanized method and complete equipment |
| CN103421643A (en) * | 2013-08-02 | 2013-12-04 | 湖北纵横科技有限责任公司 | Equipment and method for processing of koji-making |
| CN103421643B (en) * | 2013-08-02 | 2016-01-20 | 湖北纵横科技有限责任公司 | Koji processing units and method |
| CN105385526A (en) * | 2015-11-28 | 2016-03-09 | 成都德善能科技有限公司 | Production system of strong-fragrance Maotai-flavor distiller`s yeast |
| WO2018112729A1 (en) * | 2016-12-20 | 2018-06-28 | 太原理工大学 | System for continuously producing jiuqu blocks and method for making jiuqu blocks |
| CN106701438A (en) * | 2017-03-16 | 2017-05-24 | 山东兰陵美酒股份有限公司 | Wine brewing raw material storage and processing and koji making automatic system |
| CN113495588A (en) * | 2021-06-29 | 2021-10-12 | 中船重工纵横科技有限公司 | Intelligent water adding proportioning system and control method |
| CN113495588B (en) * | 2021-06-29 | 2024-06-18 | 中船重工纵横科技有限公司 | Intelligent water adding proportioning system and control method |
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Application publication date: 20110907 |