CN102173825A - Sintering aid for yttrium aluminum garnet-based fluorescent transparent ceramic and use method thereof - Google Patents
Sintering aid for yttrium aluminum garnet-based fluorescent transparent ceramic and use method thereof Download PDFInfo
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- CN102173825A CN102173825A CN2011100320788A CN201110032078A CN102173825A CN 102173825 A CN102173825 A CN 102173825A CN 2011100320788 A CN2011100320788 A CN 2011100320788A CN 201110032078 A CN201110032078 A CN 201110032078A CN 102173825 A CN102173825 A CN 102173825A
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- 238000005245 sintering Methods 0.000 title claims abstract description 46
- 239000000919 ceramic Substances 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims description 12
- JNDMLEXHDPKVFC-UHFFFAOYSA-N aluminum;oxygen(2-);yttrium(3+) Chemical compound [O-2].[O-2].[O-2].[Al+3].[Y+3] JNDMLEXHDPKVFC-UHFFFAOYSA-N 0.000 title description 2
- 229910019901 yttrium aluminum garnet Inorganic materials 0.000 title description 2
- 239000000463 material Substances 0.000 claims abstract description 34
- 239000000843 powder Substances 0.000 claims abstract description 30
- 239000002223 garnet Substances 0.000 claims abstract description 21
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 19
- 239000011159 matrix material Substances 0.000 claims abstract description 12
- 239000000395 magnesium oxide Substances 0.000 claims abstract description 11
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 11
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000011222 crystalline ceramic Substances 0.000 claims description 28
- 229910002106 crystalline ceramic Inorganic materials 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 7
- 238000000498 ball milling Methods 0.000 claims description 6
- 230000003179 granulation Effects 0.000 claims description 6
- 238000005469 granulation Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 3
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 abstract description 11
- 229910052814 silicon oxide Inorganic materials 0.000 abstract description 2
- 239000011651 chromium Substances 0.000 description 11
- 229910052684 Cerium Inorganic materials 0.000 description 7
- 239000000654 additive Substances 0.000 description 7
- 230000000996 additive effect Effects 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 239000004411 aluminium Substances 0.000 description 6
- GWXLDORMOJMVQZ-UHFFFAOYSA-N cerium Chemical compound [Ce] GWXLDORMOJMVQZ-UHFFFAOYSA-N 0.000 description 6
- 230000003287 optical effect Effects 0.000 description 6
- 229910019990 cerium-doped yttrium aluminum garnet Inorganic materials 0.000 description 5
- 238000000280 densification Methods 0.000 description 5
- 229910052771 Terbium Inorganic materials 0.000 description 4
- 229910000420 cerium oxide Inorganic materials 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007791 liquid phase Substances 0.000 description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 4
- BMMGVYCKOGBVEV-UHFFFAOYSA-N oxo(oxoceriooxy)cerium Chemical compound [Ce]=O.O=[Ce]=O BMMGVYCKOGBVEV-UHFFFAOYSA-N 0.000 description 4
- 239000000243 solution Substances 0.000 description 4
- 239000013078 crystal Substances 0.000 description 3
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 3
- GZCRRIHWUXGPOV-UHFFFAOYSA-N terbium atom Chemical compound [Tb] GZCRRIHWUXGPOV-UHFFFAOYSA-N 0.000 description 3
- 238000002834 transmittance Methods 0.000 description 3
- 229910052727 yttrium Inorganic materials 0.000 description 3
- VWQVUPCCIRVNHF-UHFFFAOYSA-N yttrium atom Chemical compound [Y] VWQVUPCCIRVNHF-UHFFFAOYSA-N 0.000 description 3
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 2
- 229910052688 Gadolinium Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- -1 cerium ion Chemical class 0.000 description 2
- 229910052804 chromium Inorganic materials 0.000 description 2
- PHFQLYPOURZARY-UHFFFAOYSA-N chromium trinitrate Chemical compound [Cr+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O PHFQLYPOURZARY-UHFFFAOYSA-N 0.000 description 2
- UIWYJDYFSGRHKR-UHFFFAOYSA-N gadolinium atom Chemical compound [Gd] UIWYJDYFSGRHKR-UHFFFAOYSA-N 0.000 description 2
- CMIHHWBVHJVIGI-UHFFFAOYSA-N gadolinium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[Gd+3].[Gd+3] CMIHHWBVHJVIGI-UHFFFAOYSA-N 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000004593 Epoxy Substances 0.000 description 1
- 241001025261 Neoraja caerulea Species 0.000 description 1
- WGLPBDUCMAPZCE-UHFFFAOYSA-N Trioxochromium Chemical compound O=[Cr](=O)=O WGLPBDUCMAPZCE-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- JLDSOYXADOWAKB-UHFFFAOYSA-N aluminium nitrate Chemical compound [Al+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O JLDSOYXADOWAKB-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- HSJPMRKMPBAUAU-UHFFFAOYSA-N cerium(3+);trinitrate Chemical compound [Ce+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O HSJPMRKMPBAUAU-UHFFFAOYSA-N 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- YJVUGDIORBKPLC-UHFFFAOYSA-N terbium(3+);trinitrate Chemical compound [Tb+3].[O-][N+]([O-])=O.[O-][N+]([O-])=O.[O-][N+]([O-])=O YJVUGDIORBKPLC-UHFFFAOYSA-N 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Abstract
The sintering aid for preparing the garnet-based transparent ceramic fluorescent material comprises ethyl orthosilicate and magnesium oxide, wherein the ethyl orthosilicate with the silicon oxide content of not less than 28.4 percent accounts for 0.3-0.7 wt% of the garnet-based transparent ceramic fluorescent powder raw material, and the magnesium oxide with the purity of not less than 99.9 percent accounts for 0.01-0.8 wt% of the garnet-based transparent ceramic fluorescent powder raw material. The garnet matrix transparent ceramic fluorescent material prepared by adopting the sintering aid has a compact microstructure and uniform grain size distribution.
Description
Technical field
The present invention relates to garnet-base transparent ceramic, particularly a kind of sintering aid and using method thereof that is used to prepare the garnet-base transparent ceramic fluorescent material.
Background technology
Fluorescent material transformant photodiode (being designated hereinafter simply as LED) is the mainstream technology route of commercial white light LEDs instantly, and its specific implementation form is mixed the white light emission that realizes for excite Ce:YAG fluorescent material by the GaInN blue-ray LED after.Because this kind white light LEDs the time is normally sneaked into Ce:YAG fluorescent material in Resins, epoxy or the silica gel in encapsulation, and the heat dispersion of these two kinds of organic packaged materials is all relatively poor and aging easily, and light decay is serious in time to make the device luminous efficiency.In recent years, the crystalline ceramics fluorescent material uses organic packaged material owing to avoiding or reduce, thereby can weaken the light decay effect to a great extent, may reform the packaging process of LED simultaneously.
As everyone knows, the acquisition of High-quality transparent pottery is the coefficient results of factor such as selection, blank forming technology and sintering temperature system of micro/nano-scale powder preparing technology, sintering aid.Wherein, the vital role of additive highlights more, and suitable additive is to the formation of liquid phase sintering, the purification of crystal grain lattice, and even grain size distributes and the control of microstructure of ceramics etc. often all has decisive role.
Be tetraethoxy (TEOS) for the most normal sintering aid that uses of garnet-base transparent ceramic material, its effect is to form a small amount of liquid phase with acceleration of sintering in sintering process.Yet we find only to use TEOS to be difficult to obtain microstructure densification, uniform high quality garnet-base transparent ceramic fluorescent material as sintering aid.Though this is because the use of TEOS can form liquid phase sintering, but being difficult to evenly control even grain size distributes, be difficult to suppress growing up unusually of some crystal grain in the sintering process, thereby the microstructure inequality that causes prepared stupalith is enclosed with pore etc. in the crystal grain inside of growing up unusually.
Summary of the invention
The object of the present invention is to provide a kind of sintering aid and using method thereof that is used to prepare garnet matrix crystalline ceramics fluorescent material, the use of this sintering aid helps obtaining microstructure densification, even, has the garnet matrix crystalline ceramics fluorescent material of high optical quality.
Technical solution of the present invention is as follows:
A kind of sintering aid that is used to prepare garnet matrix crystalline ceramics fluorescent material, its characteristics are that the concrete component of this sintering aid is tetraethoxy and magnesium oxide, described magnesian purity is not less than 99.9%, the content of reduced silicon oxide is not less than 28.4% in the solution of described tetraethoxy, described magnesian consumption is 0.01%~0.8wt% of garnet matrix crystalline ceramics fluorescent powder material, and the consumption of described tetraethoxy is 0.3~0.7wt% of garnet matrix crystalline ceramics fluorescent powder raw material.
The using method of this sintering aid is to add silica content to be not less than tetraethoxy 0.3wt%~0.7wt% of 28.4% in the garnet matrix crystalline ceramics fluorescent powder raw material that configures, add purity simultaneously and be not less than magnesium oxide 0.01%~0.8wt% of 99.9%, with powder mixing, refinement, powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into the general technology flow process of crystalline ceramics preparations such as vacuum or hot-pressed sintering furnace sintering at last, obtain high-quality garnet-base transparent ceramic fluorescent material.
Technique effect of the present invention:
Experiment shows, sintering aid among the present invention can play the effect that forms liquid phase sintering and evenly control grain size distribution to the garnet-base transparent ceramic fluorescent material simultaneously in sintering process, be to obtain microstructure densification, evenly, and the crystalline ceramics fluorescent material with high optical quality provides favourable condition.
Description of drawings
Fig. 1 is the transmittance curve contrast figure that utilizes sintering aid of the present invention and only make the prepared cerium-doped yttrium aluminum garnet transparent ceramic fluorescent material of sintering aid with tetraethoxy.
Embodiment
Be described further below in conjunction with embodiment and accompanying drawing composition and usage and dosage, but should do not limit protection scope of the present invention with this to sintering aid of the present invention.
Embodiment 1 is used to prepare cerium-doped yttrium aluminum garnet transparent ceramic fluorescent material
Employing purity is 99.9% commercial cerium oxide (CeO
2), yttrium oxide (Y
2O
3) and aluminum oxide (Al
2O
3) powder, press Ce
0.001Y
2.999Al
5O
12Form and configure powder raw material 30g altogether, adding 0.3wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.01wt% purity be 99.9% MgO as additive, with powder mixing, refinement, the powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into vacuum sintering furnace at last in 1700 ℃ of sintering 5 hours, the vacuum tightness in sintered heat insulating stage is better than 1.0 * 10
-3Pa obtains Ce
0.001Y
2.999Al
5O
12The crystalline ceramics fluorescent material.Present embodiment is tested, and its result is shown in Fig. 1 curve 1, and curve 2 is for being the optical transmittance rate curve that sintering aid obtains the crystalline ceramics sample with 0.5wt%TEOS only among the figure, and wherein, the absorption band that is positioned at 400~500 nanometers is corresponding to cerium ion 4f to 5d
1The absorption of transition.By contrast as can be seen, use the crystalline ceramics sample of sintering aid gained of the present invention to have higher optical transmittance.In addition, from sem observation to microstructure as can be seen, use the crystalline ceramics sample of sintering aid gained of the present invention to have very low void content, almost do not observe the existence of pore, compact structure.Grain-size is also more even, the total number of die of grains constitute of similar sizes about more than 80%.
Embodiment 2 is used to prepare cerium, chromium co-doped yttrium aluminium garnet transparent ceramic fluorescent material
Employing purity is 99.999% commercial cerium oxide (CeO
2), yttrium oxide (Y
2O
3), chromic oxide (Cr
2O
3) and aluminum oxide (Al
2O
3) powder, press Ce
0.001Cr
0.001Y
2.998Al
5O
12Form and configure powder raw material 30g altogether, adding 0.7wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.8wt% purity be 99.99% MgO as additive, with powder mixing, refinement, the powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into hot-pressed sintering furnace 1400 ℃ of sintering 2 hours under 30MPa at last, the vacuum tightness in sintered heat insulating stage is better than 2.5 * 10
-3Pa can get microstructure densification, even, the Ce that optical quality is good
0.001Cr
0.001Y
2.998Al
5O
12The crystalline ceramics fluorescent material.
Embodiment 3 is used to prepare cerium, gadolinium co-doped yttrium aluminium garnet transparent ceramic fluorescent material
Employing purity is 99.9% commercial cerium oxide (CeO
2), yttrium oxide (Y
2O
3), gadolinium sesquioxide (Gd
2O
3) and aluminum oxide (Al
2O
3) powder, press Ce
0.001Y
2.899Gd
0.01Al
5O
12Form and configure powder raw material 30g altogether, adding 0.5wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.1wt% purity be 99.999% MgO as additive, with powder mixing, refinement, the powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into vacuum sintering furnace at last in 1650 ℃ of sintering 10 hours, the vacuum tightness in sintered heat insulating stage is better than 1.0 * 10
-3Pa can get microstructure densification, even, the uniform Ce of optical quality
0.001Y
2.899Gd
0.01Al
5O
12The crystalline ceramics fluorescent material.
Embodiment 4 is used to prepare doped with cerium and terbium aluminium garnet crystalline ceramics fluorescent material
Employing purity is 99.99% commercial cerium oxide (CeO
2), terbium peroxide (Tb
4O
7) and aluminum oxide (Al
2O
3) powder, press Tb
2.999Ce
0.001Al
5O
12Form and configure powder raw material 30g altogether, adding 0.4wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.3wt% purity be 99.9% MgO as additive, with powder mixing, refinement, the powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, removes organic composition in 0.5 hour 200 ℃ of pre-burnings again; Put into hot-pressed sintering furnace at last in 1350 ℃ of sintering 1 hour, the vacuum tightness in sintered heat insulating stage is better than 2.5 * 10
-3Pa obtains Tb
2.999Ce
0.001Al
5O
12The crystalline ceramics fluorescent material.
Embodiment 5 is used to prepare cerium, chromium and mixes terbium aluminium garnet crystalline ceramics fluorescent material altogether
Press Tb
2.998Ce
0.001Cr
0.001Al
5O
12Chemical constitution takes by weighing Terbium trinitrate (Tb (NO
3)
3), aluminum nitrate (Al (NO
3)
3), cerous nitrate (Ce (NO
3)
3), chromium nitrate (Cr (NO
3)
3) initial feed 50g altogether, with its molten 1000 ml water solution of making, after dropwise splash into urea (CO (NH
2)
2) in the precipitant solution, obtain containing Ce (OH)
3, Ce
2(CO
3)
3, Tb (OH)
3, Tb
2(CO
3)
3, Al (OH)
3, Al
2(CO
3)
3, Cr (OH)
3, Cr
2(CO
3)
3Tb
2.999Ce
0.001Al
5O
12The precursor throw out is after 800 ℃ of calcinings got Tb in 0.5 hour
2.998Ce
0.001Cr
0.001Al
5O
12Powder, adding 0.6wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.4wt% purity be 99.9% MgO as additive, after injection forming or cold isostatic compaction are made base substrate, removed organic composition in 3 hours 400 ℃ of pre-burnings again; Put into vacuum sintering furnace at last 1500 ℃ of sintering temperatures 20 hours, obtain Tb
2.998Ce
0.001Cr
0.001Al
5O
12The crystalline ceramics fluorescent material.
The foregoing description has the similar result of embodiment.
Need to prove,, can obtain the crystalline ceramics fluorescent material of respective components equally, do not enumerate one by one, but do not influence the protection domain of claim of the present invention at this by other conditions of being stated in claims of the present invention.
In addition, the cerium-doped yttrium aluminum garnet, cerium, gadolinium co-doped yttrium aluminium garnet, crystalline ceramics such as doped with cerium and terbium aluminium garnet can also be used as scintillation material, and therefore, sintering aid of the present invention is effective equally to the preparation of above-mentioned scintillation material.
Claims (2)
1. sintering aid that is used to prepare garnet matrix crystalline ceramics fluorescent material, the concrete component that it is characterized in that this sintering aid is tetraethoxy and magnesium oxide, described magnesian purity is not less than 99.9%, and the reduced silica content is not less than 28.4% in the solution of described tetraethoxy; Described magnesian consumption is 0.01%~0.8wt% of garnet matrix crystalline ceramics fluorescent powder raw material, and the consumption of described tetraethoxy is 0.3~0.7wt% of garnet matrix crystalline ceramics fluorescent powder raw material.
2. using method that is used to prepare the sintering aid of garnet matrix crystalline ceramics fluorescent material, it is characterized in that it being in the garnet matrix crystalline ceramics fluorescent powder raw material that configures, to add to amount to silica content and be not less than tetraethoxy 0.3wt%~0.7wt% of 28.4%, add purity simultaneously and be not less than magnesium oxide 0.01%~0.8wt% of 99.9%, with powder mixing, refinement, powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into the general technology flow process of crystalline ceramics preparations such as vacuum or hot-pressed sintering furnace sintering at last, obtain high-quality garnet-base transparent ceramic fluorescent material.
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