CN102173825A - Sintering aid for yttrium aluminum garnet-based fluorescent transparent ceramic and use method thereof - Google Patents

Sintering aid for yttrium aluminum garnet-based fluorescent transparent ceramic and use method thereof Download PDF

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Publication number
CN102173825A
CN102173825A CN2011100320788A CN201110032078A CN102173825A CN 102173825 A CN102173825 A CN 102173825A CN 2011100320788 A CN2011100320788 A CN 2011100320788A CN 201110032078 A CN201110032078 A CN 201110032078A CN 102173825 A CN102173825 A CN 102173825A
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garnet
crystalline ceramics
sintering aid
sintering
transparent ceramic
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周圣明
林辉
滕浩
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Shanghai Institute of Optics and Fine Mechanics of CAS
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Shanghai Institute of Optics and Fine Mechanics of CAS
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Abstract

The sintering aid for preparing the garnet-based transparent ceramic fluorescent material comprises ethyl orthosilicate and magnesium oxide, wherein the ethyl orthosilicate with the silicon oxide content of not less than 28.4 percent accounts for 0.3-0.7 wt% of the garnet-based transparent ceramic fluorescent powder raw material, and the magnesium oxide with the purity of not less than 99.9 percent accounts for 0.01-0.8 wt% of the garnet-based transparent ceramic fluorescent powder raw material. The garnet matrix transparent ceramic fluorescent material prepared by adopting the sintering aid has a compact microstructure and uniform grain size distribution.

Description

The sintering aid and the using method thereof that are used for yttrium aluminum garnet base fluorescence crystalline ceramics
Technical field
The present invention relates to garnet-base transparent ceramic, particularly a kind of sintering aid and using method thereof that is used to prepare the garnet-base transparent ceramic fluorescent material.
Background technology
Fluorescent material transformant photodiode (being designated hereinafter simply as LED) is the mainstream technology route of commercial white light LEDs instantly, and its specific implementation form is mixed the white light emission that realizes for excite Ce:YAG fluorescent material by the GaInN blue-ray LED after.Because this kind white light LEDs the time is normally sneaked into Ce:YAG fluorescent material in Resins, epoxy or the silica gel in encapsulation, and the heat dispersion of these two kinds of organic packaged materials is all relatively poor and aging easily, and light decay is serious in time to make the device luminous efficiency.In recent years, the crystalline ceramics fluorescent material uses organic packaged material owing to avoiding or reduce, thereby can weaken the light decay effect to a great extent, may reform the packaging process of LED simultaneously.
As everyone knows, the acquisition of High-quality transparent pottery is the coefficient results of factor such as selection, blank forming technology and sintering temperature system of micro/nano-scale powder preparing technology, sintering aid.Wherein, the vital role of additive highlights more, and suitable additive is to the formation of liquid phase sintering, the purification of crystal grain lattice, and even grain size distributes and the control of microstructure of ceramics etc. often all has decisive role.
Be tetraethoxy (TEOS) for the most normal sintering aid that uses of garnet-base transparent ceramic material, its effect is to form a small amount of liquid phase with acceleration of sintering in sintering process.Yet we find only to use TEOS to be difficult to obtain microstructure densification, uniform high quality garnet-base transparent ceramic fluorescent material as sintering aid.Though this is because the use of TEOS can form liquid phase sintering, but being difficult to evenly control even grain size distributes, be difficult to suppress growing up unusually of some crystal grain in the sintering process, thereby the microstructure inequality that causes prepared stupalith is enclosed with pore etc. in the crystal grain inside of growing up unusually.
Summary of the invention
The object of the present invention is to provide a kind of sintering aid and using method thereof that is used to prepare garnet matrix crystalline ceramics fluorescent material, the use of this sintering aid helps obtaining microstructure densification, even, has the garnet matrix crystalline ceramics fluorescent material of high optical quality.
Technical solution of the present invention is as follows:
A kind of sintering aid that is used to prepare garnet matrix crystalline ceramics fluorescent material, its characteristics are that the concrete component of this sintering aid is tetraethoxy and magnesium oxide, described magnesian purity is not less than 99.9%, the content of reduced silicon oxide is not less than 28.4% in the solution of described tetraethoxy, described magnesian consumption is 0.01%~0.8wt% of garnet matrix crystalline ceramics fluorescent powder material, and the consumption of described tetraethoxy is 0.3~0.7wt% of garnet matrix crystalline ceramics fluorescent powder raw material.
The using method of this sintering aid is to add silica content to be not less than tetraethoxy 0.3wt%~0.7wt% of 28.4% in the garnet matrix crystalline ceramics fluorescent powder raw material that configures, add purity simultaneously and be not less than magnesium oxide 0.01%~0.8wt% of 99.9%, with powder mixing, refinement, powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into the general technology flow process of crystalline ceramics preparations such as vacuum or hot-pressed sintering furnace sintering at last, obtain high-quality garnet-base transparent ceramic fluorescent material.
Technique effect of the present invention:
Experiment shows, sintering aid among the present invention can play the effect that forms liquid phase sintering and evenly control grain size distribution to the garnet-base transparent ceramic fluorescent material simultaneously in sintering process, be to obtain microstructure densification, evenly, and the crystalline ceramics fluorescent material with high optical quality provides favourable condition.
Description of drawings
Fig. 1 is the transmittance curve contrast figure that utilizes sintering aid of the present invention and only make the prepared cerium-doped yttrium aluminum garnet transparent ceramic fluorescent material of sintering aid with tetraethoxy.
Embodiment
Be described further below in conjunction with embodiment and accompanying drawing composition and usage and dosage, but should do not limit protection scope of the present invention with this to sintering aid of the present invention.
Embodiment 1 is used to prepare cerium-doped yttrium aluminum garnet transparent ceramic fluorescent material
Employing purity is 99.9% commercial cerium oxide (CeO 2), yttrium oxide (Y 2O 3) and aluminum oxide (Al 2O 3) powder, press Ce 0.001Y 2.999Al 5O 12Form and configure powder raw material 30g altogether, adding 0.3wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.01wt% purity be 99.9% MgO as additive, with powder mixing, refinement, the powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into vacuum sintering furnace at last in 1700 ℃ of sintering 5 hours, the vacuum tightness in sintered heat insulating stage is better than 1.0 * 10 -3Pa obtains Ce 0.001Y 2.999Al 5O 12The crystalline ceramics fluorescent material.Present embodiment is tested, and its result is shown in Fig. 1 curve 1, and curve 2 is for being the optical transmittance rate curve that sintering aid obtains the crystalline ceramics sample with 0.5wt%TEOS only among the figure, and wherein, the absorption band that is positioned at 400~500 nanometers is corresponding to cerium ion 4f to 5d 1The absorption of transition.By contrast as can be seen, use the crystalline ceramics sample of sintering aid gained of the present invention to have higher optical transmittance.In addition, from sem observation to microstructure as can be seen, use the crystalline ceramics sample of sintering aid gained of the present invention to have very low void content, almost do not observe the existence of pore, compact structure.Grain-size is also more even, the total number of die of grains constitute of similar sizes about more than 80%.
Embodiment 2 is used to prepare cerium, chromium co-doped yttrium aluminium garnet transparent ceramic fluorescent material
Employing purity is 99.999% commercial cerium oxide (CeO 2), yttrium oxide (Y 2O 3), chromic oxide (Cr 2O 3) and aluminum oxide (Al 2O 3) powder, press Ce 0.001Cr 0.001Y 2.998Al 5O 12Form and configure powder raw material 30g altogether, adding 0.7wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.8wt% purity be 99.99% MgO as additive, with powder mixing, refinement, the powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into hot-pressed sintering furnace 1400 ℃ of sintering 2 hours under 30MPa at last, the vacuum tightness in sintered heat insulating stage is better than 2.5 * 10 -3Pa can get microstructure densification, even, the Ce that optical quality is good 0.001Cr 0.001Y 2.998Al 5O 12The crystalline ceramics fluorescent material.
Embodiment 3 is used to prepare cerium, gadolinium co-doped yttrium aluminium garnet transparent ceramic fluorescent material
Employing purity is 99.9% commercial cerium oxide (CeO 2), yttrium oxide (Y 2O 3), gadolinium sesquioxide (Gd 2O 3) and aluminum oxide (Al 2O 3) powder, press Ce 0.001Y 2.899Gd 0.01Al 5O 12Form and configure powder raw material 30g altogether, adding 0.5wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.1wt% purity be 99.999% MgO as additive, with powder mixing, refinement, the powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into vacuum sintering furnace at last in 1650 ℃ of sintering 10 hours, the vacuum tightness in sintered heat insulating stage is better than 1.0 * 10 -3Pa can get microstructure densification, even, the uniform Ce of optical quality 0.001Y 2.899Gd 0.01Al 5O 12The crystalline ceramics fluorescent material.
Embodiment 4 is used to prepare doped with cerium and terbium aluminium garnet crystalline ceramics fluorescent material
Employing purity is 99.99% commercial cerium oxide (CeO 2), terbium peroxide (Tb 4O 7) and aluminum oxide (Al 2O 3) powder, press Tb 2.999Ce 0.001Al 5O 12Form and configure powder raw material 30g altogether, adding 0.4wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.3wt% purity be 99.9% MgO as additive, with powder mixing, refinement, the powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, removes organic composition in 0.5 hour 200 ℃ of pre-burnings again; Put into hot-pressed sintering furnace at last in 1350 ℃ of sintering 1 hour, the vacuum tightness in sintered heat insulating stage is better than 2.5 * 10 -3Pa obtains Tb 2.999Ce 0.001Al 5O 12The crystalline ceramics fluorescent material.
Embodiment 5 is used to prepare cerium, chromium and mixes terbium aluminium garnet crystalline ceramics fluorescent material altogether
Press Tb 2.998Ce 0.001Cr 0.001Al 5O 12Chemical constitution takes by weighing Terbium trinitrate (Tb (NO 3) 3), aluminum nitrate (Al (NO 3) 3), cerous nitrate (Ce (NO 3) 3), chromium nitrate (Cr (NO 3) 3) initial feed 50g altogether, with its molten 1000 ml water solution of making, after dropwise splash into urea (CO (NH 2) 2) in the precipitant solution, obtain containing Ce (OH) 3, Ce 2(CO 3) 3, Tb (OH) 3, Tb 2(CO 3) 3, Al (OH) 3, Al 2(CO 3) 3, Cr (OH) 3, Cr 2(CO 3) 3Tb 2.999Ce 0.001Al 5O 12The precursor throw out is after 800 ℃ of calcinings got Tb in 0.5 hour 2.998Ce 0.001Cr 0.001Al 5O 12Powder, adding 0.6wt% amounts to the tetraethoxy (TEOS) of silica content 〉=28.4%, 0.4wt% purity be 99.9% MgO as additive, after injection forming or cold isostatic compaction are made base substrate, removed organic composition in 3 hours 400 ℃ of pre-burnings again; Put into vacuum sintering furnace at last 1500 ℃ of sintering temperatures 20 hours, obtain Tb 2.998Ce 0.001Cr 0.001Al 5O 12The crystalline ceramics fluorescent material.
The foregoing description has the similar result of embodiment.
Need to prove,, can obtain the crystalline ceramics fluorescent material of respective components equally, do not enumerate one by one, but do not influence the protection domain of claim of the present invention at this by other conditions of being stated in claims of the present invention.
In addition, the cerium-doped yttrium aluminum garnet, cerium, gadolinium co-doped yttrium aluminium garnet, crystalline ceramics such as doped with cerium and terbium aluminium garnet can also be used as scintillation material, and therefore, sintering aid of the present invention is effective equally to the preparation of above-mentioned scintillation material.

Claims (2)

1. sintering aid that is used to prepare garnet matrix crystalline ceramics fluorescent material, the concrete component that it is characterized in that this sintering aid is tetraethoxy and magnesium oxide, described magnesian purity is not less than 99.9%, and the reduced silica content is not less than 28.4% in the solution of described tetraethoxy; Described magnesian consumption is 0.01%~0.8wt% of garnet matrix crystalline ceramics fluorescent powder raw material, and the consumption of described tetraethoxy is 0.3~0.7wt% of garnet matrix crystalline ceramics fluorescent powder raw material.
2. using method that is used to prepare the sintering aid of garnet matrix crystalline ceramics fluorescent material, it is characterized in that it being in the garnet matrix crystalline ceramics fluorescent powder raw material that configures, to add to amount to silica content and be not less than tetraethoxy 0.3wt%~0.7wt% of 28.4%, add purity simultaneously and be not less than magnesium oxide 0.01%~0.8wt% of 99.9%, with powder mixing, refinement, powder oven dry is after granulation, compressing tablet through means such as ball millings; The back imposes the above cold isostatic pressure of 200MPa to it and is pressed into base substrate, and organic composition is removed in pre-burning again; Put into the general technology flow process of crystalline ceramics preparations such as vacuum or hot-pressed sintering furnace sintering at last, obtain high-quality garnet-base transparent ceramic fluorescent material.
CN2011100320788A 2011-01-28 2011-01-28 Sintering aid for yttrium aluminum garnet-based fluorescent transparent ceramic and use method thereof Pending CN102173825A (en)

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CN102434853A (en) * 2011-10-25 2012-05-02 深圳市光峰光电技术有限公司 Optical wavelength conversion piece, preparation method thereof and light source using optical wavelength conversion piece
CN103035823A (en) * 2012-12-18 2013-04-10 浙江中宙光电股份有限公司 Fluorescent powder body capable of exciting light-emitting diode (LED) white light
CN103160280A (en) * 2011-12-08 2013-06-19 陈引幹 Yttrium aluminum garnet fluorescent material, preparation method thereof and light emitting diode device comprising yttrium aluminum garnet fluorescent material
CN104609848A (en) * 2015-02-10 2015-05-13 中国科学院上海光学精密机械研究所 Composite-phase transparent ceramic for white light LED (light-emitting diode) fluorescence conversion and preparation method thereof
CN105481361A (en) * 2015-12-30 2016-04-13 中国工程物理研究院化工材料研究所 YAM low-dielectric microwave dielectric ceramics and preparation method thereof
WO2017211135A1 (en) * 2016-06-07 2017-12-14 深圳市绎立锐光科技开发有限公司 Light-emitting ceramic
WO2018233114A1 (en) * 2017-06-20 2018-12-27 深圳市光峰光电技术有限公司 Method for preparing luminescent ceramic composite material and luminescent ceramic composite material
CN111434641A (en) * 2019-01-12 2020-07-21 上海航空电器有限公司 Fluorescent ceramic for white light illumination, preparation method and white light source device
JP2021038348A (en) * 2019-09-05 2021-03-11 アダマンド並木精密宝石株式会社 Ceramic composite
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CN114044668A (en) * 2021-12-22 2022-02-15 江苏铁锚玻璃股份有限公司 Cerium-doped yttrium aluminum garnet transparent ceramic raw material and preparation method thereof
CN114195503A (en) * 2021-12-28 2022-03-18 海南钇坤智能科技有限公司 Method for preparing YAG ceramic fluorescent sheet by oxygen sintering
CN114477989A (en) * 2020-11-11 2022-05-13 中国科学院福建物质结构研究所 Graphene-modified green-light transparent ceramic material and preparation method and application thereof
CN114804850A (en) * 2022-04-22 2022-07-29 江苏铁锚玻璃股份有限公司 Preparation method of fluorescent transparent ceramic with high optical performance
WO2022163604A1 (en) * 2021-01-27 2022-08-04 アダマンド並木精密宝石株式会社 Light emitter, wristwatch, and method for manufacturing light emitter

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CN1724465A (en) * 2005-06-03 2006-01-25 中国科学院上海硅酸盐研究所 The yttrium aluminum garnet transparent ceramic material and the preparation method of codope
CN101486574A (en) * 2009-03-03 2009-07-22 陕西科技大学 Method for preparing YAG transparent ceramic powder by solid-phase reaction

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CN1724465A (en) * 2005-06-03 2006-01-25 中国科学院上海硅酸盐研究所 The yttrium aluminum garnet transparent ceramic material and the preparation method of codope
CN101486574A (en) * 2009-03-03 2009-07-22 陕西科技大学 Method for preparing YAG transparent ceramic powder by solid-phase reaction

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CN102434853B (en) * 2011-10-25 2016-03-16 深圳市光峰光电技术有限公司 Optical wavelength conversion chip, its preparation method and use the light source of this optical wavelength conversion chip
CN103160280A (en) * 2011-12-08 2013-06-19 陈引幹 Yttrium aluminum garnet fluorescent material, preparation method thereof and light emitting diode device comprising yttrium aluminum garnet fluorescent material
CN103035823A (en) * 2012-12-18 2013-04-10 浙江中宙光电股份有限公司 Fluorescent powder body capable of exciting light-emitting diode (LED) white light
CN104609848A (en) * 2015-02-10 2015-05-13 中国科学院上海光学精密机械研究所 Composite-phase transparent ceramic for white light LED (light-emitting diode) fluorescence conversion and preparation method thereof
CN105481361A (en) * 2015-12-30 2016-04-13 中国工程物理研究院化工材料研究所 YAM low-dielectric microwave dielectric ceramics and preparation method thereof
WO2017211135A1 (en) * 2016-06-07 2017-12-14 深圳市绎立锐光科技开发有限公司 Light-emitting ceramic
CN109095923A (en) * 2017-06-20 2018-12-28 深圳市光峰光电技术有限公司 A kind of preparation method and luminescent ceramic composite of luminescent ceramic composite
WO2018233114A1 (en) * 2017-06-20 2018-12-27 深圳市光峰光电技术有限公司 Method for preparing luminescent ceramic composite material and luminescent ceramic composite material
CN111434641A (en) * 2019-01-12 2020-07-21 上海航空电器有限公司 Fluorescent ceramic for white light illumination, preparation method and white light source device
JP2021038348A (en) * 2019-09-05 2021-03-11 アダマンド並木精密宝石株式会社 Ceramic composite
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JP7445949B2 (en) 2019-09-05 2024-03-08 Orbray株式会社 ceramic composite
CN114477989A (en) * 2020-11-11 2022-05-13 中国科学院福建物质结构研究所 Graphene-modified green-light transparent ceramic material and preparation method and application thereof
WO2022163604A1 (en) * 2021-01-27 2022-08-04 アダマンド並木精密宝石株式会社 Light emitter, wristwatch, and method for manufacturing light emitter
CN114044668A (en) * 2021-12-22 2022-02-15 江苏铁锚玻璃股份有限公司 Cerium-doped yttrium aluminum garnet transparent ceramic raw material and preparation method thereof
CN114195503A (en) * 2021-12-28 2022-03-18 海南钇坤智能科技有限公司 Method for preparing YAG ceramic fluorescent sheet by oxygen sintering
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Application publication date: 20110907