WO2019169868A1 - Fluorescent ceramic and preparation method therefor - Google Patents
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- WO2019169868A1 WO2019169868A1 PCT/CN2018/110331 CN2018110331W WO2019169868A1 WO 2019169868 A1 WO2019169868 A1 WO 2019169868A1 CN 2018110331 W CN2018110331 W CN 2018110331W WO 2019169868 A1 WO2019169868 A1 WO 2019169868A1
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Definitions
- the invention relates to a fluorescent ceramic and a preparation method thereof, and belongs to the technical field of fluorescent ceramic manufacturing.
- the laser illumination display technology mainly converts the blue laser into other wavelength light through a fluorescent material, thereby obtaining white light.
- the requirements for fluorescent materials are more stringent. Fluorescent materials need to meet the requirements of high luminance, high light conversion efficiency, high power laser excitation and high thermal conductivity.
- the technical problem to be solved by the present invention is to provide a fluorescent ceramic and a preparation method thereof by using a secondary sintering to prepare a MgO ⁇ nAl 2 O 3 ceramic in which fluorescent particles are encapsulated, wherein 0.9 ⁇ n ⁇ 1 or 1 ⁇ n ⁇ 2, which improves the sintering performance of the fluorescent ceramics, facilitates the densification of the ceramics, reduces the number of pores in the fluorescent ceramics, reduces the scattering of visible light by the fluorescent ceramics, and makes the fluorescent particles more capable. Stable, fluorescent particles do not exhibit degradation due to excessive temperature.
- the present invention provides a fluorescent ceramic comprising a MgO ⁇ nAl 2 O 3 matrix and fluorescent particles distributed in a MgO ⁇ nAl 2 O 3 matrix, the Al 2 O 3 and the MgO ⁇ nAl 2 O 3 matrix
- the molar ratio of MgO is 1:n; wherein 0.9 ⁇ n ⁇ 1, or 1 ⁇ n ⁇ 2.
- the MgO ⁇ nAl 2 O 3 matrix is a MgO ⁇ nAl 2 O 3 ceramic.
- the fluorescent particles are YAG:Ce fluorescent particles.
- the fluorescent particles have an average particle diameter of from 5 ⁇ m to 40 ⁇ m.
- the content of the fluorescent particles in the fluorescent ceramic is 20% by weight to 80% by weight.
- the fluorescent ceramic further includes a sintering aid, and the sintering aid is a composite doping of one or more of lithium fluoride, calcium fluoride and cerium oxide.
- the range of n is: 0.9 ⁇ n ⁇ 1, or, 1 ⁇ n ⁇ 1.5.
- the invention also provides a preparation method of a fluorescent ceramic, comprising the following steps:
- S20 mixing the MgO ⁇ nAl 2 O 3 ceramic precursor powder with the fluorescent particles to form a fluorescent ceramic powder
- S30 pressing the fluorescent ceramic powder into the formed green body
- S40 removing the green body
- S50 cold isostatic pressing After the rubber is discharged
- S60 hot pressing the cold isostatic pressed green body to form a fluorescent ceramic
- S70 high temperature annealing fluorescent ceramic.
- the S10 is specifically: ball milling the Al 2 O 3 powder and the MgO powder together with the ball milling medium, drying, grinding, sieving and calcining the ball milled powder, and ball milling and baking the calcined powder and the ball milling medium. After drying and sieving, MgO ⁇ nAl 2 O 3 ceramic precursor powder is obtained.
- the S20 is specifically: the MgO ⁇ nAl 2 O 3 ceramic precursor powder, the fluorescent particles, the sintering aid and the binder are ball-milled, and after ball milling, vacuum drying is performed at 50° C.-80° C., and the sieve is ground. After that, a fluorescent ceramic powder is obtained.
- the present invention uses a secondary sintering to prepare a MgO ⁇ nAl 2 O 3 ceramic in which fluorescent particles are encapsulated, wherein 0.9 ⁇ n ⁇ 1 or 1 ⁇ n ⁇ 2, so that the sintering performance of the fluorescent ceramic is somewhat
- the improvement is beneficial to the densification of the ceramic, the number of pores in the fluorescent ceramic is reduced, the scattering of visible light by the fluorescent ceramic is reduced, the performance of the fluorescent particles is more stable, and the fluorescent particles do not exhibit degradation due to excessive temperature.
- Figure 1 is a schematic view showing the structure of a fluorescent ceramic of the present invention.
- FIG. 1 is a schematic view showing the structure of a fluorescent ceramic of the present invention.
- the present invention provides a fluorescent ceramic comprising a MgO.nAl 2 O 3 matrix 100 and fluorescent particles 200 distributed in a MgO ⁇ nAl 2 O 3 matrix, the MgO ⁇ nAl 2 O 3
- the molar ratio of Al 2 O 3 to MgO in the matrix 100 is 1:n; wherein 0.9 ⁇ n ⁇ 1, or 1 ⁇ n ⁇ 2.
- the fluorescent particles 200 may be made of existing fluorescent particles such as YAG:Ce fluorescent particles or the like.
- the MgO ⁇ nAl 2 O 3 matrix 100 is a MgO ⁇ nAl 2 O 3 ceramic which is different from the common magnesium aluminum spinel, wherein n is not 1, and as such, the MgO ⁇ nAl 2 O 3 ceramics are still Is a spinel structure, but due to the change of the ratio, two different valence cations in the MgO ⁇ nAl 2 O 3 ceramic form a partial cationic vacancy defect in order to satisfy the charge balance, that is, the MgO ⁇ nAl 2 O 3 of the present invention.
- the structure of the matrix 100 is such that part of MgO or Al 2 O 3 is dissolved in the magnesium aluminum spinel.
- the defect will inevitably lead to change their properties, such as improved sintering properties, and these changes are more conducive to MgO ⁇ nAl 2 O 3 ceramic densification, reducing the number of MgO ⁇ nAl 2 O 3 in the ceramic pores is reduced Scattering of visible light by ceramic MgO ⁇ nAl 2 O 3 .
- Conventional ceramics have relatively low light transmittance in the visible short-wavelength range and relatively high wavelength in the long-wavelength range. Low-wavelength transmittance will affect the transmission of blue light and reduce the absorption of blue light by fluorescent particles, thereby reducing The blue light conversion efficiency, while the MgO ⁇ nAl 2 O 3 ceramics have a more uniform transmittance throughout the visible light band.
- MgO ⁇ nAl 2 O 3 ceramics have the same excellent optical properties as sapphire and quartz glass, and have high optical transmittance, and have chemical stability compared with conventional silica gel and glass.
- MgO ⁇ nAl 2 O 3 has higher thermal conductivity than organic silica gel and organic resin, and can better conduct heat generated by fluorescent particles under blue laser excitation, so that the performance of fluorescent particles is more stable, and fluorescent particles do not cause The phenomenon that the temperature is too high and the performance is degraded.
- the secondary sintering method is adopted, that is, the Al 2 O 3 powder and the MgO powder are first prepared into a MgO ⁇ nAl 2 O 3 ceramic precursor powder, and then the MgO ⁇ nAl 2 O 3 ceramic precursor powder and the fluorescent particles are further prepared.
- the average particle diameter of the MgO ⁇ nAl 2 O 3 ceramic precursor powder is 0.1 ⁇ m to 10 ⁇ m
- the average particle diameter of the fluorescent particles is 5 ⁇ m to 40 ⁇ m
- the content of the fluorescent particles in the fluorescent ceramic is 20 wt. %-80wt%.
- the fluorescent ceramic powder further comprises a sintering aid and a binder, the content of the binder in the fluorescent ceramic is 0.5 wt% to 5 wt%, and the content of the sintering aid in the fluorescent ceramic is 0.05 wt%. -1wt%.
- the invention also provides a preparation method of the above fluorescent ceramic, comprising the following steps:
- the fluorescent ceramic may be annealed, that is, after S60, there is also S70: high temperature annealed fluorescent ceramic.
- the average particle diameter of the Al 2 O 3 powder and the MgO powder is 0.05 ⁇ m to 1 ⁇ m.
- the Al 2 O 3 powder and the MgO powder are ball-milled with a ball milling medium (anhydrous ethanol), and the ball-milled powder is dried, ground, and sieved, and then the powder is calcined in a muffle furnace, and the calcination temperature is performed.
- the temperature is from 1000 ° C to 1300 ° C
- the holding time is from 1 h to 8 h
- the calcined powder and the ball milling medium (anhydrous ethanol) are ball milled, dried and sieved to obtain a MgO ⁇ nAl 2 O 3 ceramic precursor powder.
- the average particle diameter of the ball-milled MgO ⁇ nAl 2 O 3 ceramic precursor powder is from 0.1 ⁇ m to 10 ⁇ m.
- the prepared MgO ⁇ nAl 2 O 3 ceramic precursor powder, the fluorescent particles, the sintering aid and the binder are ball-milled and mixed, wherein the content of the fluorescent particles in the fluorescent ceramic is 20% by weight to 80% by weight, and the viscosity is The content of the binder is from 0.5% by weight to 5% by weight, and the content of the sintering aid is from 0.05% by weight to 1% by weight. It has been experimentally found that when the content of the fluorescent particles is less than 20% by weight, less fluorescent particles can be excited and the light effect is poor; and when the content of the fluorescent particles is >80% by weight, the ceramic is difficult to be densified.
- the ball milling time is from 20 min to 90 min.
- the fluorescent particles are YAG:Ce fluorescent particles having an average particle diameter of 5 ⁇ m to 40 ⁇ m; and the sintering aid has an average particle diameter of 0.05 ⁇ m to 1 ⁇ m, which is lithium fluoride, calcium fluoride, One or more composite dopings in cerium oxide; the binder is a solution of polyvinyl butyral (PVB) in ethanol.
- the ball-milled fluorescent ceramic powder is vacuum dried at 50 ° C to 80 ° C and sieved to obtain a fluorescent ceramic powder.
- the dried fluorescent ceramic powder is weighed and weighed to a predetermined shape, and the molding pressure is 40 MPa to 100 MPa.
- the certain amount and certain shape can be selected by those skilled in the art according to actual needs, and the invention is not limited.
- the glue is specifically placed in a muffle furnace at 400 ° C -600 ° C for 1 h - 4 h, 800 ° C - 1200 ° C for 1 h - 6 h.
- the above-mentioned green body is cold isostatically pressed at 150 MPa to 300 MPa to further increase the relative bulk density of the ceramic.
- the cold isostatically pressed green body is subjected to hot press sintering, wherein the sintering temperature is 1400 ° C - 1700 ° C, the holding time is 1 h - 4 h, and the pressure is 20 MPa - 100 MPa.
- the sintering temperature is 1400 ° C - 1700 ° C
- the holding time is 1 h - 4 h
- the pressure is 20 MPa - 100 MPa.
- the annealing temperature is 1200 ° C - 1400 ° C, and the annealing time is 5 h - 20 h.
- the method for preparing the MgO ⁇ nAl 2 O 3 ceramic precursor powder by adding the sintering aid and the hot pressing sintering method greatly reduces the sintering temperature and the density of the MgO ⁇ nAl 2 O 3 ceramic.
- the secondary sintering method of the present invention can greatly increase the density of the fluorescent ceramic: the MgO ⁇ nAl 2 O 3 ceramic precursor powder 100 is prepared in advance, and then sintered into porcelain, which is formed by the reaction of aluminum oxide and magnesium oxide.
- the change of powder density is large, which is not conducive to ceramic densification. Secondary sintering can solve this problem, and at the same time, the uniformity of ceramic powder can be improved, and hot press sintering can make ceramic reach its Theoretical density.
- High-purity nano-scale alumina powder and magnesia powder are selected, both of which have a purity of more than 99%.
- the two are poured into a ball mill tank together with the ball mill medium anhydrous ethanol, wherein the molar ratio of alumina powder to magnesium oxide powder is 1:1.1, a high-purity alumina ball was selected for ball milling, and the ball milling time was 8 h.
- the powder was calcined in a muffle furnace at 1200 ° C for 2 h; the calcined powder was further subjected to 24 h.
- the ball was ground to an average particle size of 4 ⁇ m and bottled for use.
- the ball milling medium can also be a common ball milling medium such as stearic acid, cetane, dodecane, methanol, n-butanol, ethylene glycol, isopropanol, water, carbon tetrachloride and N-methylpyrrolidone. Any one or combination of them.
- YAG:Ce fluorescent particles which account for 50wt% of the fluorescent ceramics, and add a 2% concentration of PVB ethanol solution, which accounts for 2wt% of the fluorescent ceramics.
- the nano-fluorinated lithium is selected as a sintering aid, and its purity is 99% or more, which accounts for 0.5wt% of the fluorescent ceramics;
- YAG:Ce fluorescent particles, MgO ⁇ 1.1Al 2 O 3 ceramic powder, sintering aid, PVB ethanol solution are ball milled for 1 hour, and then vacuum dried at 60 ° C Then, it is ground, sieved, and bottled for use.
- the fluorescent ceramic powder was pressed into a pellet under a pressure of 80 MPa. Then, the formed green body is subjected to a debinding process, and the debinding process is performed at 500 ° C for 2 h and at 900 ° C for 4 h. After the glue is discharged, cold isostatic pressing treatment is performed under a pressure of 200 MPa to reduce the pores between the ceramic aggregates in the green body.
- the green body was placed in a hot press sintering furnace under a argon atmosphere at a pressure of 50 MPa and sintered at 1700 ° C for 2 h. After hot pressing and sintering, the ceramic was annealed at 1300 ° C for 10 h in an air atmosphere; finally, the ceramic was subjected to coarse grinding, fine grinding and polishing to obtain YAG-MgO ⁇ 1.1Al 2 O 3 fluorescent ceramic.
- YAG-MgO ⁇ Al 2 O 3 fluorescent ceramics with a molar ratio of MgO and Al 2 O 3 of 1:1.0 were prepared by the same process; the relative bulk density of the two luminescent ceramics was determined by Archimedes drainage method, and simultaneously The light effect is tested, and the light effect in the present invention specifically refers to the fluorescence excited by the blue laser per watt.
- the test results are shown in Table 1. It can be seen from the results that the MgO ⁇ 1.1Al 2 O 3 luminescent ceramics are better in both density and luminous efficiency.
- High-purity nano-scale alumina powder and magnesia powder are selected, both of which have a purity of more than 99%; the two are poured into a ball-milling tank together with the ball mill medium anhydrous ethanol, wherein the molar ratio of alumina powder to magnesium oxide powder is 1:1.3; High-purity alumina ball was selected for ball milling, ball milling time was 6h. After drying, grinding and sieving treatment, the powder was calcined in a muffle furnace at 1100 ° C for 3 h; the calcined powder was further subjected to 24 h. The ball was ground to an average particle size of 5 ⁇ m and bottled for use.
- YAG:Ce fluorescent particles which account for 30wt% of the fluorescent ceramics, and add a concentration of 3% of PVB ethanol solution, which accounts for 3wt% of the fluorescent ceramics; and select nano-lithium fluoride as a sintering aid, the purity of which is 99% or more, which accounts for 0.5wt% of the fluorescent ceramics;
- the YAG:Ce fluorescent particles, the MgO ⁇ 1.3Al 2 O 3 ceramic powder, the sintering aid, and the PVB ethanol solution are ball milled for 40 minutes, and then vacuum dried at 80 ° C. Then, it is ground, sieved, and bottled for use.
- the fluorescent ceramic powder was pressed into a pellet under a pressure of 60 MPa. Then, the formed green body is subjected to debinding treatment, and the debinding process is kept at 600 ° C for 3 h and at 1000 ° C for 6 h. After the glue is discharged, cold isostatic pressing treatment is performed under a pressure of 300 MPa to reduce the pores between the ceramic aggregates in the green body.
- the green body was placed in a hot press sintering furnace under a argon atmosphere at a pressure of 80 MPa and sintered at 1650 ° C for 3 hours. After hot pressing and sintering, the ceramic is annealed at 1350 ° C for 15 h in an air atmosphere; finally, the ceramic is subjected to coarse grinding, fine grinding and polishing to obtain YAG-MgO ⁇ 1.3Al 2 O 3 fluorescent ceramic.
- YAG-MgO ⁇ Al 2 O 3 fluorescent ceramics with a molar ratio of MgO and Al 2 O 3 of 1:1.0 were prepared by the same process; the relative bulk density of the two luminescent ceramics was determined by Archimedes drainage method, and simultaneously The light effect is tested, and the light effect in the present invention specifically refers to the fluorescence excited by the blue laser per watt.
- the test results are shown in Table 2. It can be seen from the results that the MgO ⁇ 1.3Al 2 O 3 luminescent ceramics have good density and luminous efficiency.
- High-purity nano-scale alumina powder and magnesia powder are selected, both of which have a purity of more than 99%; the two are poured into a ball-milling tank together with the ball mill medium anhydrous ethanol, wherein the molar ratio of alumina powder to magnesium oxide powder is 1:1.5; High-purity alumina ball was selected for ball milling, ball milling time was 5h. After drying, grinding and sieving treatment, the powder was calcined in a muffle furnace at 1000 ° C for 4 h; the calcined powder was further subjected to 24 h. The ball was ground to an average particle size of 5 ⁇ m and bottled for use.
- YAG:Ce fluorescent particles which account for 60wt% of the fluorescent ceramics, and add a concentration of 3% PVB ethanol solution, which accounts for 4wt% of the fluorescent ceramics;
- the fluorescent ceramic powder was pressed into a pellet under a pressure of 80 MPa. Then, the formed green body is subjected to debinding treatment, and the debinding process is 550 ° C for 3 h, and 950 ° C for 6 h. After the glue is discharged, cold isostatic pressing treatment is performed under a pressure of 250 MPa to reduce the pores between the ceramic aggregates in the green body.
- the green body was placed in a hot press sintering furnace under a argon atmosphere at a pressure of 100 MPa and sintered at 1600 ° C for 2 h. After hot pressing and sintering, the ceramic is annealed at 1300 ° C for 20 h in an air atmosphere; finally, the ceramic is subjected to coarse grinding, fine grinding and polishing to obtain YAG-MgO ⁇ 1.5Al 2 O 3 fluorescent ceramic.
- YAG-MgO ⁇ Al 2 O 3 fluorescent ceramics with a molar ratio of MgO and Al 2 O 3 of 1:1.0 were prepared by the same process; the relative bulk density of the two luminescent ceramics was determined by Archimedes drainage method, and simultaneously The light effect is tested, and the light effect in the present invention specifically refers to the fluorescence excited by the blue laser per watt.
- the test results are shown in Table 3. From the results, it can be seen that the MgO ⁇ 1.5Al 2 O 3 luminescent ceramics have good density and luminous efficiency.
- High-purity nano-scale alumina powder and magnesia powder are selected, both of which have a purity of more than 99%; the two are poured into a ball-milling tank together with the ball mill medium anhydrous ethanol, wherein the molar ratio of alumina powder to magnesium oxide powder is 1:0.9; High-purity alumina ball was selected for ball milling, the ball milling time was 5h. After drying, grinding and sieving, the powder was calcined in a muffle furnace at 1100 ° C for 3 h; the calcined powder was further subjected to 24 h. The ball was ground to an average particle size of 5 ⁇ m and bottled for use.
- YAG:Ce fluorescent particles which account for 50wt% of the fluorescent ceramics, and add a 2% concentration of PVB ethanol solution, which accounts for 3wt% of the fluorescent ceramics;
- YAG:Ce fluorescent particles MgO ⁇ 0.9Al 2 O 3 ceramic powder, PVB ethanol solution ball milling for 40min, vacuum drying at 80 ° C, then grinding, sieving treatment, bottling for use.
- the fluorescent ceramic powder was pressed into a pellet under a pressure of 80 MPa. Then, the formed green body is subjected to a debinding process, and the debinding process is performed at 500 ° C for 2 h and at 900 ° C for 6 h. After the glue is discharged, cold isostatic pressing treatment is performed under a pressure of 200 MPa to reduce the pores between the ceramic aggregates in the green body.
- the green body was placed in a hot press sintering furnace under a argon atmosphere at a pressure of 100 MPa and sintered at 1650 ° C for 2 h. After hot pressing sintering, the fluorescent ceramics were annealed at 1250 ° C for 20 h in an air atmosphere; finally, the ceramic was subjected to coarse grinding, fine grinding and polishing to obtain YAG-MgO ⁇ 0.9Al 2 O 3 fluorescent ceramics.
- YAG-MgO ⁇ Al 2 O 3 fluorescent ceramics with a molar ratio of MgO and Al 2 O 3 of 1:1.0 were prepared by the same process; the relative bulk density of the two luminescent ceramics was determined by Archimedes drainage method, and simultaneously The light effect is tested, and the light effect in the present invention specifically refers to the fluorescence excited by the blue laser per watt.
- the test results are shown in Table 4. From the results, it can be seen that the MgO ⁇ 0.9Al 2 O 3 luminescent ceramics have relatively good density and luminous efficiency.
- the present invention uses a secondary sintering to prepare a MgO ⁇ nAl 2 O 3 ceramic in which fluorescent particles are encapsulated, wherein 0.9 ⁇ n ⁇ 1 or 1 ⁇ n ⁇ 2, so that the sintering performance of the fluorescent ceramic is somewhat
- the improvement is beneficial to the densification of the ceramic, the number of pores in the fluorescent ceramic is reduced, the scattering of visible light by the fluorescent ceramic is reduced, the performance of the fluorescent particles is more stable, and the fluorescent particles do not exhibit degradation due to excessive temperature.
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Abstract
A fluorescent ceramic and a preparation method therefor, the fluorescent ceramic comprising a MgO·nAl2O3 matrix (100) and fluorescent particles (200) distributed in the MgO·nAl2O3 matrix; the molar ratio of Al2O3 to MgO in the MgO·nAl2O3matrix is 1: n, wherein 0.9 ≤ n < 1, or, 1 < n ≤ 2. The fluorescent particles are encapsulated at the interior of the MgO·nAl2O3 ceramic by means of secondary sintering.
Description
本发明涉及一种荧光陶瓷及其制备方法,属于荧光陶瓷制造技术领域。The invention relates to a fluorescent ceramic and a preparation method thereof, and belongs to the technical field of fluorescent ceramic manufacturing.
激光照明显示技术主要是通过荧光材料将蓝色激光转换成其他波长光,进而得到白光。随着激光显示和照明技术的不断发展,对于荧光材料要求也越苛刻,荧光材料需满足发光亮度高、光转换效率高、能承受大功率激光激发以及高的导热性等要求。The laser illumination display technology mainly converts the blue laser into other wavelength light through a fluorescent material, thereby obtaining white light. With the continuous development of laser display and illumination technology, the requirements for fluorescent materials are more stringent. Fluorescent materials need to meet the requirements of high luminance, high light conversion efficiency, high power laser excitation and high thermal conductivity.
现今,常见的荧光材料多由有机硅胶、有机树脂或无机玻璃对荧光颗粒进行封装所制备而成。蓝色激光在对荧光材料进行激发过程中,除了产生其他波长的可见光外还同时产生大量热量。若荧光材料导热性能较差,在大功率蓝色激光激发下,会导致荧光颗粒因温度上升而引发其光转换效率的不稳定,从而引起发光亮度低等一系列问题。而上述的荧光材料均存在导热性相对较差的问题。因此,激光照明显示技术的进一步发展亟需一种高导热性的荧光材料。Nowadays, common fluorescent materials are mostly prepared by encapsulating fluorescent particles with organic silica gel, organic resin or inorganic glass. In the process of exciting the fluorescent material, the blue laser generates a large amount of heat in addition to the visible light of other wavelengths. If the thermal conductivity of the fluorescent material is poor, under the excitation of the high-power blue laser, the fluorescent particles will cause instability of the light conversion efficiency due to the temperature rise, thereby causing a series of problems such as low luminance. The above fluorescent materials all have the problem of relatively poor thermal conductivity. Therefore, the further development of laser illumination display technology requires a fluorescent material with high thermal conductivity.
发明内容Summary of the invention
本发明所要解决的技术问题在于针对现有技术的不足,提供一种荧光陶瓷及其制备方法,通过采用二次烧结制备的将荧光颗粒封装在内部的MgO·nAl
2O
3陶瓷,其中0.9≤n<1或1<n≤2,使得荧光陶瓷的烧结性能有所提高,有利于陶瓷致密化,减少了荧光陶瓷中的气孔的数量,降低了荧光陶瓷对可见光的散射,使得荧光颗粒性能更稳定,荧光颗粒不会出现因温度过高而性能衰退的现象。
The technical problem to be solved by the present invention is to provide a fluorescent ceramic and a preparation method thereof by using a secondary sintering to prepare a MgO·nAl 2 O 3 ceramic in which fluorescent particles are encapsulated, wherein 0.9≤ n<1 or 1<n≤2, which improves the sintering performance of the fluorescent ceramics, facilitates the densification of the ceramics, reduces the number of pores in the fluorescent ceramics, reduces the scattering of visible light by the fluorescent ceramics, and makes the fluorescent particles more capable. Stable, fluorescent particles do not exhibit degradation due to excessive temperature.
本发明所要解决的技术问题是通过如下技术方案实现的:The technical problem to be solved by the present invention is achieved by the following technical solutions:
本发明提供一种荧光陶瓷,所述荧光陶瓷包括MgO·nAl
2O
3基质以及分布在MgO·nAl
2O
3基质中的荧光颗粒,所述MgO·nAl
2O
3基质中Al
2O
3 和MgO的摩尔比为1:n;其中,0.9≤n<1,或者,1<n≤2。
The present invention provides a fluorescent ceramic comprising a MgO·nAl 2 O 3 matrix and fluorescent particles distributed in a MgO·nAl 2 O 3 matrix, the Al 2 O 3 and the MgO·nAl 2 O 3 matrix The molar ratio of MgO is 1:n; wherein 0.9≤n<1, or 1<n≤2.
具体地,所述MgO·nAl
2O
3基质为MgO·nAl
2O
3陶瓷。所述荧光颗粒为YAG:Ce荧光颗粒。
Specifically, the MgO·nAl 2 O 3 matrix is a MgO·nAl 2 O 3 ceramic. The fluorescent particles are YAG:Ce fluorescent particles.
优选地,所述荧光颗粒的平均粒径为5μm-40μm。Preferably, the fluorescent particles have an average particle diameter of from 5 μm to 40 μm.
为了保证荧光陶瓷的光效及致密化,所述荧光陶瓷中荧光颗粒的含量为20wt%-80wt%。In order to ensure the light effect and densification of the fluorescent ceramic, the content of the fluorescent particles in the fluorescent ceramic is 20% by weight to 80% by weight.
为了促进荧光陶瓷致密化,所述荧光陶瓷中还包括有烧结助剂,所述烧结助剂为氟化锂、氟化钙、氧化钇中的一种或多种复合掺杂。In order to promote the densification of the fluorescent ceramic, the fluorescent ceramic further includes a sintering aid, and the sintering aid is a composite doping of one or more of lithium fluoride, calcium fluoride and cerium oxide.
优选地,所述n的范围为:0.9≤n<1,或者,1<n≤1.5。Preferably, the range of n is: 0.9 ≤ n < 1, or, 1 < n ≤ 1.5.
本发明还提供一种荧光陶瓷的制备方法,包括以下步骤:The invention also provides a preparation method of a fluorescent ceramic, comprising the following steps:
S10:制备MgO·nAl
2O
3陶瓷前驱粉体,Al
2O
3粉和MgO粉的摩尔比为1:n,其中0.9≤n<1,或者,1<n≤2;
S10: preparing a MgO·nAl 2 O 3 ceramic precursor powder, the molar ratio of Al 2 O 3 powder to MgO powder is 1:n, wherein 0.9≤n<1, or 1<n≤2;
S20:将MgO·nAl
2O
3陶瓷前驱粉体与荧光颗粒混合形成荧光陶瓷粉体;S30:将荧光陶瓷粉体压制为成型的素坯;S40:素坯排胶;S50:冷等静压排胶后的素坯;S60:热压烧结冷等静压后的素坯以形成荧光陶瓷;S70:高温退火荧光陶瓷。
S20: mixing the MgO·nAl 2 O 3 ceramic precursor powder with the fluorescent particles to form a fluorescent ceramic powder; S30: pressing the fluorescent ceramic powder into the formed green body; S40: removing the green body; S50: cold isostatic pressing After the rubber is discharged; S60: hot pressing the cold isostatic pressed green body to form a fluorescent ceramic; S70: high temperature annealing fluorescent ceramic.
所述S10具体为:将Al
2O
3粉和MgO粉同球磨介质球磨,将球磨后的粉体进行烘干、研磨、过筛、煅烧,将煅烧后的粉体与球磨介质进行球磨、烘干、过筛处理后得到MgO·nAl
2O
3陶瓷前驱粉体。
The S10 is specifically: ball milling the Al 2 O 3 powder and the MgO powder together with the ball milling medium, drying, grinding, sieving and calcining the ball milled powder, and ball milling and baking the calcined powder and the ball milling medium. After drying and sieving, MgO·nAl 2 O 3 ceramic precursor powder is obtained.
所述S20具体为:将所述MgO·nAl
2O
3陶瓷前驱粉体、荧光颗粒、烧结助剂以及粘结剂进行球磨混合,球磨后在50℃-80℃下进行真空干燥,研磨过筛后得到荧光陶瓷粉体。
The S20 is specifically: the MgO·nAl 2 O 3 ceramic precursor powder, the fluorescent particles, the sintering aid and the binder are ball-milled, and after ball milling, vacuum drying is performed at 50° C.-80° C., and the sieve is ground. After that, a fluorescent ceramic powder is obtained.
综上所述,本发明通过采用二次烧结制备的将荧光颗粒封装在内部的MgO·nAl
2O
3陶瓷,其中0.9≤n<1或1<n≤2,使得荧光陶瓷的烧结性能有所提高,有利于陶瓷致密化,减少了荧光陶瓷中的气孔的数量,降低了荧光陶瓷对可见光的散射,使得荧光颗粒性能更稳定,荧光颗粒不会出现因温度过高而性能衰退的现象。
In summary, the present invention uses a secondary sintering to prepare a MgO·nAl 2 O 3 ceramic in which fluorescent particles are encapsulated, wherein 0.9≤n<1 or 1<n≤2, so that the sintering performance of the fluorescent ceramic is somewhat The improvement is beneficial to the densification of the ceramic, the number of pores in the fluorescent ceramic is reduced, the scattering of visible light by the fluorescent ceramic is reduced, the performance of the fluorescent particles is more stable, and the fluorescent particles do not exhibit degradation due to excessive temperature.
下面结合附图和具体实施例,对本发明的技术方案进行详细地说明。The technical solutions of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明荧光陶瓷的结构示意图。Figure 1 is a schematic view showing the structure of a fluorescent ceramic of the present invention.
图1为本发明荧光陶瓷的结构示意图。如图1所示,本发明提供一种荧光陶瓷,所述荧光陶瓷包括MgO·nAl
2O
3基质100以及分布在MgO·nAl
2O
3基质中的荧光颗粒200,所述MgO·nAl
2O
3基质100中Al
2O
3和MgO的摩尔比为1:n;其中,0.9≤n<1,或者,1<n≤2。
Figure 1 is a schematic view showing the structure of a fluorescent ceramic of the present invention. As shown in FIG. 1, the present invention provides a fluorescent ceramic comprising a MgO.nAl 2 O 3 matrix 100 and fluorescent particles 200 distributed in a MgO·nAl 2 O 3 matrix, the MgO·nAl 2 O 3 The molar ratio of Al 2 O 3 to MgO in the matrix 100 is 1:n; wherein 0.9≤n<1, or 1<n≤2.
所述荧光颗粒200可以采用现有的荧光颗粒,如YAG:Ce荧光颗粒等。The fluorescent particles 200 may be made of existing fluorescent particles such as YAG:Ce fluorescent particles or the like.
本发明中MgO·nAl
2O
3基质100为MgO·nAl
2O
3陶瓷,其与常见的镁铝尖晶石不同,其中n并非为1,正因如此,MgO·nAl
2O
3陶瓷虽然仍然为尖晶石结构,但由于配比的改变致使在MgO·nAl
2O
3陶瓷中两种不同价态的阳离子为了满足电荷平衡而形成部分的阳离子空位缺陷,即本发明MgO·nAl
2O
3基质100的结构为部分MgO或Al
2O
3固溶于镁铝尖晶石中。缺陷的存在势必会导致其性能的改变,如烧结性能提高等,而这些改变更有利于MgO·nAl
2O
3陶瓷致密化,减少了MgO·nAl
2O
3陶瓷中的气孔的数量,降低了陶瓷MgO·nAl
2O
3对可见光的散射。传统的陶瓷在可见的短波波长范围内的光透过率相对较低,在长波波长范围相对较高,短波波长透过率低会影响蓝光的透过从而降低荧光颗粒对蓝光的吸收,进而降低了蓝光转化效率,而MgO·nAl
2O
3陶瓷在整个可见光波段的透过率更为均匀。
In the present invention, the MgO·nAl 2 O 3 matrix 100 is a MgO·nAl 2 O 3 ceramic which is different from the common magnesium aluminum spinel, wherein n is not 1, and as such, the MgO·nAl 2 O 3 ceramics are still Is a spinel structure, but due to the change of the ratio, two different valence cations in the MgO·nAl 2 O 3 ceramic form a partial cationic vacancy defect in order to satisfy the charge balance, that is, the MgO·nAl 2 O 3 of the present invention. The structure of the matrix 100 is such that part of MgO or Al 2 O 3 is dissolved in the magnesium aluminum spinel. The defect will inevitably lead to change their properties, such as improved sintering properties, and these changes are more conducive to MgO · nAl 2 O 3 ceramic densification, reducing the number of MgO · nAl 2 O 3 in the ceramic pores is reduced Scattering of visible light by ceramic MgO·nAl 2 O 3 . Conventional ceramics have relatively low light transmittance in the visible short-wavelength range and relatively high wavelength in the long-wavelength range. Low-wavelength transmittance will affect the transmission of blue light and reduce the absorption of blue light by fluorescent particles, thereby reducing The blue light conversion efficiency, while the MgO·nAl 2 O 3 ceramics have a more uniform transmittance throughout the visible light band.
另外,MgO·nAl
2O
3陶瓷有着同蓝宝石和石英玻璃一样优良的光学性能,其光学透过率高,且与传统的硅胶和玻璃相比,还具有化学稳定性好等优点;同时MgO·nAl
2O
3较有机硅胶和有机树脂具有更高的热导率,能更好将荧光颗粒在蓝色激光激发下所产生的热量传导出去,使得荧光颗粒性能更稳定,荧光颗粒不会出现因温度过高而性能衰退的现象。
In addition, MgO·nAl 2 O 3 ceramics have the same excellent optical properties as sapphire and quartz glass, and have high optical transmittance, and have chemical stability compared with conventional silica gel and glass. Meanwhile, MgO· nAl 2 O 3 has higher thermal conductivity than organic silica gel and organic resin, and can better conduct heat generated by fluorescent particles under blue laser excitation, so that the performance of fluorescent particles is more stable, and fluorescent particles do not cause The phenomenon that the temperature is too high and the performance is degraded.
所述MgO·nAl
2O
3陶瓷由Al
2O
3粉和MgO粉烧结而成,其中Al
2O
3粉和MgO粉的平均粒径为0.05μm-1μm。优选地,采用二次烧结的方法,即先将Al
2O
3粉和MgO粉制备成MgO·nAl
2O
3陶瓷前驱粉体,之后再将MgO·nAl
2O
3陶瓷前驱粉体与荧光颗粒混合成荧光陶瓷粉体后烧结,其中MgO ·nAl
2O
3陶瓷前驱粉体的平均粒径为0.1μm-10μm,荧光颗粒的平均粒径为5μm-40μm,荧光陶瓷中荧光颗粒的含量为20wt%-80wt%。
The MgO · nAl 2 O 3 by the ceramic sintered Al 2 O 3 powder and MgO powder form wherein the average particle size of Al 2 O 3 powder and MgO powder is 0.05μm-1μm. Preferably, the secondary sintering method is adopted, that is, the Al 2 O 3 powder and the MgO powder are first prepared into a MgO·nAl 2 O 3 ceramic precursor powder, and then the MgO·nAl 2 O 3 ceramic precursor powder and the fluorescent particles are further prepared. After being mixed into a fluorescent ceramic powder, the average particle diameter of the MgO·nAl 2 O 3 ceramic precursor powder is 0.1 μm to 10 μm, the average particle diameter of the fluorescent particles is 5 μm to 40 μm, and the content of the fluorescent particles in the fluorescent ceramic is 20 wt. %-80wt%.
进一步地,所述荧光陶瓷粉体中还包括烧结助剂和粘结剂,粘结剂在荧光陶瓷中的含量为0.5wt%-5wt%,烧结助剂在荧光陶瓷中的含量为0.05wt%-1wt%。Further, the fluorescent ceramic powder further comprises a sintering aid and a binder, the content of the binder in the fluorescent ceramic is 0.5 wt% to 5 wt%, and the content of the sintering aid in the fluorescent ceramic is 0.05 wt%. -1wt%.
本发明还提供一种上述荧光陶瓷的制备方法,包括以下步骤:The invention also provides a preparation method of the above fluorescent ceramic, comprising the following steps:
S10:制备MgO·nAl
2O
3陶瓷前驱粉体,Al
2O
3粉和MgO粉的摩尔比为1:n,其中0.9≤n<1,或者,1<n≤2;
S10: preparing a MgO·nAl 2 O 3 ceramic precursor powder, the molar ratio of Al 2 O 3 powder to MgO powder is 1:n, wherein 0.9≤n<1, or 1<n≤2;
S20:将MgO·nAl
2O
3陶瓷前驱粉体与荧光颗粒混合形成荧光陶瓷粉体;
S20: mixing the MgO·nAl 2 O 3 ceramic precursor powder with the fluorescent particles to form a fluorescent ceramic powder;
S30:将荧光陶瓷粉体压制为成型的素坯;S30: pressing the fluorescent ceramic powder into a shaped green body;
S40:素坯排胶;S40: the green body is discharged;
S50:冷等静压排胶后的素坯;S50: a blank after cold isostatic pressing;
S60:热压烧结冷等静压后的素坯以形成荧光陶瓷。S60: cold pressing the isostatically pressed green body to form a fluorescent ceramic.
进一步地,为了去除热压烧结过程中的残余碳,在S60之后,还可以对荧光陶瓷进行退火处理,即在S60之后还有S70:高温退火荧光陶瓷。Further, in order to remove residual carbon during the hot press sintering process, after the S60, the fluorescent ceramic may be annealed, that is, after S60, there is also S70: high temperature annealed fluorescent ceramic.
具体来说,在S10中,Al
2O
3粉和MgO粉的平均粒径为0.05μm-1μm。首先将Al
2O
3粉和MgO粉同球磨介质(无水乙醇)球磨,将球磨后的粉体进行烘干、研磨、过筛处理,之后将粉体在马弗炉中进行煅烧,煅烧温度为1000℃-1300℃,保温时间为1h-8h,将煅烧后的粉体与球磨介质(无水乙醇)进行球磨、烘干、过筛处理后得到MgO·nAl
2O
3陶瓷前驱粉体,球磨后的MgO·nAl
2O
3陶瓷前驱粉体的平均粒径为0.1μm-10μm。
Specifically, in S10, the average particle diameter of the Al 2 O 3 powder and the MgO powder is 0.05 μm to 1 μm. First, the Al 2 O 3 powder and the MgO powder are ball-milled with a ball milling medium (anhydrous ethanol), and the ball-milled powder is dried, ground, and sieved, and then the powder is calcined in a muffle furnace, and the calcination temperature is performed. The temperature is from 1000 ° C to 1300 ° C, the holding time is from 1 h to 8 h, and the calcined powder and the ball milling medium (anhydrous ethanol) are ball milled, dried and sieved to obtain a MgO·nAl 2 O 3 ceramic precursor powder. The average particle diameter of the ball-milled MgO·nAl 2 O 3 ceramic precursor powder is from 0.1 μm to 10 μm.
需要说明的是,经试验证明,当n<0.9或者n>2时,煅烧过程中陶瓷中会析出第二相:MgO或Al
2O
3,上述第二相会对光进行散射和吸收,影响陶瓷的透光性。
It should be noted that, when tested, when n<0.9 or n>2, a second phase will be precipitated in the ceramic during calcination: MgO or Al 2 O 3 , and the second phase will scatter and absorb light, affecting Transparency of ceramics.
在S20中,将已制备的MgO·nAl
2O
3陶瓷前驱粉体、荧光颗粒、烧结助剂以及粘结剂进行球磨混合,其中,荧光陶瓷中荧光颗粒的含量为20wt%-80wt%,粘结剂的含量为0.5wt%-5wt%,烧结助剂得含量为0.05wt%-1wt%。经试验得出,当荧光颗粒的含量<20wt%时,可进行激 发的荧光颗粒较少,光效较差;而当荧光颗粒的含量>80wt%时,陶瓷难以致密化。优选的,球磨时间为20min-90min。具体的,所述的荧光颗粒为YAG:Ce荧光颗粒,其平均粒径为5μm-40μm;所述的烧结助剂的平均粒径为0.05μm-1μm,其为氟化锂、氟化钙、氧化钇中的一种或多种复合掺杂;所述的粘结剂为聚乙烯醇缩丁醛(PVB)的乙醇溶液。将球磨后的荧光陶瓷粉体在50℃-80℃下进行真空干燥,并进行研磨过筛后得到荧光陶瓷粉体。
In S20, the prepared MgO·nAl 2 O 3 ceramic precursor powder, the fluorescent particles, the sintering aid and the binder are ball-milled and mixed, wherein the content of the fluorescent particles in the fluorescent ceramic is 20% by weight to 80% by weight, and the viscosity is The content of the binder is from 0.5% by weight to 5% by weight, and the content of the sintering aid is from 0.05% by weight to 1% by weight. It has been experimentally found that when the content of the fluorescent particles is less than 20% by weight, less fluorescent particles can be excited and the light effect is poor; and when the content of the fluorescent particles is >80% by weight, the ceramic is difficult to be densified. Preferably, the ball milling time is from 20 min to 90 min. Specifically, the fluorescent particles are YAG:Ce fluorescent particles having an average particle diameter of 5 μm to 40 μm; and the sintering aid has an average particle diameter of 0.05 μm to 1 μm, which is lithium fluoride, calcium fluoride, One or more composite dopings in cerium oxide; the binder is a solution of polyvinyl butyral (PVB) in ethanol. The ball-milled fluorescent ceramic powder is vacuum dried at 50 ° C to 80 ° C and sieved to obtain a fluorescent ceramic powder.
在S30中,将混合干燥后的荧光陶瓷粉体,称取一定量后压制成一定形状的素坯,成型压力为40MPa-100MPa。所述一定量及一定形状可以由本领域技术人员根据实际需要选取,本发明并不限制。In S30, the dried fluorescent ceramic powder is weighed and weighed to a predetermined shape, and the molding pressure is 40 MPa to 100 MPa. The certain amount and certain shape can be selected by those skilled in the art according to actual needs, and the invention is not limited.
在S40中,排胶具体为将成型的素坯放置在马弗炉内400℃-600℃下保温1h-4h,800℃-1200℃保温1h-6h。In S40, the glue is specifically placed in a muffle furnace at 400 ° C -600 ° C for 1 h - 4 h, 800 ° C - 1200 ° C for 1 h - 6 h.
在S50中,在150MPa-300MPa下冷等静压上述素坯,以进一步提高陶瓷相对体积密度。In S50, the above-mentioned green body is cold isostatically pressed at 150 MPa to 300 MPa to further increase the relative bulk density of the ceramic.
在S60中,对冷等静压后的素坯进行热压烧结,其中,烧结温度为1400℃-1700℃,保温时间为1h-4h,压力为20MPa-100MPa。需要说明的是,在烧结过程中,荧光颗粒与MgO·nAl
2O
3是不发生反应的,烧结过程具体为是MgO·nAl
2O
3烧结成瓷过程中对荧光颗粒进行包覆。
In S60, the cold isostatically pressed green body is subjected to hot press sintering, wherein the sintering temperature is 1400 ° C - 1700 ° C, the holding time is 1 h - 4 h, and the pressure is 20 MPa - 100 MPa. It should be noted that, during the sintering process, the fluorescent particles do not react with MgO·nAl 2 O 3 , and the sintering process is specifically coating the fluorescent particles during sintering of MgO·nAl 2 O 3 into porcelain.
在S70中,退火温度为1200℃-1400℃,退火保温时间为5h-20h。In S70, the annealing temperature is 1200 ° C - 1400 ° C, and the annealing time is 5 h - 20 h.
本发明采用添加烧结助剂制备MgO·nAl
2O
3陶瓷前驱粉体以及热压烧结的方式极大降低了MgO·nAl
2O
3陶瓷的烧结温度并提高了致密度。具体地,本发明采用二次烧结方式可以极大地提高荧光陶瓷的致密度:预先制备出MgO·nAl
2O
3陶瓷前驱粉体100,再进行烧结成瓷,由于氧化铝和氧化镁进行反应生成MgO·nAl
2O
3过程中粉体密度变化大而不利于陶瓷致密化,二次烧结即可解决这一问题,同时还可以提高陶瓷粉体的均匀性,而热压烧结可以使陶瓷达到其理论密度。
The method for preparing the MgO·nAl 2 O 3 ceramic precursor powder by adding the sintering aid and the hot pressing sintering method greatly reduces the sintering temperature and the density of the MgO·nAl 2 O 3 ceramic. Specifically, the secondary sintering method of the present invention can greatly increase the density of the fluorescent ceramic: the MgO·nAl 2 O 3 ceramic precursor powder 100 is prepared in advance, and then sintered into porcelain, which is formed by the reaction of aluminum oxide and magnesium oxide. In the process of MgO·nAl 2 O 3 , the change of powder density is large, which is not conducive to ceramic densification. Secondary sintering can solve this problem, and at the same time, the uniformity of ceramic powder can be improved, and hot press sintering can make ceramic reach its Theoretical density.
下面结合具体实施例对本发明中荧光陶瓷及其制备方法作进一步的介绍。The fluorescent ceramics and the preparation method thereof are further described below in conjunction with specific embodiments.
实施例一Embodiment 1
选取高纯度纳米级别的氧化铝粉和氧化镁粉,二者纯度均在99% 以上,将二者同球磨介质无水乙醇一同倒入球磨罐中,其中氧化铝粉和氧化镁粉摩尔比为1:1.1,选取高纯氧化铝球进行球磨,球磨时间为8h,经烘干、研磨、过筛处理后将粉体在马弗炉中1200℃下煅烧2h;煅烧后的粉体再经24h球磨成平均粒度为4μm,装瓶待用。可以理解,球磨介质还可以为硬脂酸、十六烷烃、十二烷烃、甲醇、正丁醇、乙二醇、异丙醇、水、四氯化碳和N-甲基吡咯烷酮等常用球磨介质中的任一种或组合。High-purity nano-scale alumina powder and magnesia powder are selected, both of which have a purity of more than 99%. The two are poured into a ball mill tank together with the ball mill medium anhydrous ethanol, wherein the molar ratio of alumina powder to magnesium oxide powder is 1:1.1, a high-purity alumina ball was selected for ball milling, and the ball milling time was 8 h. After drying, grinding and sieving, the powder was calcined in a muffle furnace at 1200 ° C for 2 h; the calcined powder was further subjected to 24 h. The ball was ground to an average particle size of 4 μm and bottled for use. It can be understood that the ball milling medium can also be a common ball milling medium such as stearic acid, cetane, dodecane, methanol, n-butanol, ethylene glycol, isopropanol, water, carbon tetrachloride and N-methylpyrrolidone. Any one or combination of them.
称取一定的YAG:Ce荧光颗粒,其占荧光陶瓷的50wt%,并添加浓度为2%的PVB乙醇溶液,其占荧光陶瓷的2wt%,选取纳米氟化锂作烧结助剂,其纯度在99%以上,其占荧光陶瓷的0.5wt%;将YAG:Ce荧光颗粒、MgO·1.1Al
2O
3陶瓷粉、烧结助剂、PVB乙醇溶液四者球磨1h后,在60℃下进行真空干燥,随即进行研磨、过筛处理,装瓶待用。
Weigh a certain amount of YAG:Ce fluorescent particles, which account for 50wt% of the fluorescent ceramics, and add a 2% concentration of PVB ethanol solution, which accounts for 2wt% of the fluorescent ceramics. The nano-fluorinated lithium is selected as a sintering aid, and its purity is 99% or more, which accounts for 0.5wt% of the fluorescent ceramics; YAG:Ce fluorescent particles, MgO·1.1Al 2 O 3 ceramic powder, sintering aid, PVB ethanol solution are ball milled for 1 hour, and then vacuum dried at 60 ° C Then, it is ground, sieved, and bottled for use.
将荧光陶瓷粉体在80MPa的压力下压制成圆片。然后将成型后的素坯进行排胶处理,其排胶工艺为500℃保温2h,900℃保温4h。待排胶后在200MPa压力下进行冷等静压处理,以减少素坯中陶瓷骨料间的孔隙。The fluorescent ceramic powder was pressed into a pellet under a pressure of 80 MPa. Then, the formed green body is subjected to a debinding process, and the debinding process is performed at 500 ° C for 2 h and at 900 ° C for 4 h. After the glue is discharged, cold isostatic pressing treatment is performed under a pressure of 200 MPa to reduce the pores between the ceramic aggregates in the green body.
将素坯置于热压烧结炉中,在氩气气氛下,压力为50MPa,1700℃下烧结2h。待热压烧结后,将陶瓷在空气气氛下,1300℃退火处理10h;最后对陶瓷进行粗磨、细磨以及抛光处理得到YAG-MgO·1.1Al
2O
3荧光陶瓷。
The green body was placed in a hot press sintering furnace under a argon atmosphere at a pressure of 50 MPa and sintered at 1700 ° C for 2 h. After hot pressing and sintering, the ceramic was annealed at 1300 ° C for 10 h in an air atmosphere; finally, the ceramic was subjected to coarse grinding, fine grinding and polishing to obtain YAG-MgO·1.1Al 2 O 3 fluorescent ceramic.
采用同样工艺同时制备了MgO和Al
2O
3摩尔比为1:1.0的YAG-MgO·Al
2O
3荧光陶瓷;对两种发光陶瓷采用阿基米德排水法测定其相对体积密度,并同时测试其光效,本发明中的光效特指每瓦蓝光激光所激发的荧光。测试结果如表1所示,从结果可看出MgO·1.1Al
2O
3发光陶瓷无论致密度和发光效率均较好。
YAG-MgO·Al 2 O 3 fluorescent ceramics with a molar ratio of MgO and Al 2 O 3 of 1:1.0 were prepared by the same process; the relative bulk density of the two luminescent ceramics was determined by Archimedes drainage method, and simultaneously The light effect is tested, and the light effect in the present invention specifically refers to the fluorescence excited by the blue laser per watt. The test results are shown in Table 1. It can be seen from the results that the MgO·1.1Al 2 O 3 luminescent ceramics are better in both density and luminous efficiency.
表1Table 1
实施例二Embodiment 2
选取高纯度纳米级别的氧化铝粉和氧化镁粉,二者纯度均在99%以上;将二者同球磨介质无水乙醇一同倒入球磨罐中,其中氧化铝粉和氧化镁粉摩尔比为1:1.3;选取高纯氧化铝球进行球磨,球磨时间为6h,经烘干、研磨、过筛处理后将粉体在马弗炉中1100℃下煅烧3h;煅烧后的粉体再经24h球磨成平均粒度为5μm,装瓶待用。High-purity nano-scale alumina powder and magnesia powder are selected, both of which have a purity of more than 99%; the two are poured into a ball-milling tank together with the ball mill medium anhydrous ethanol, wherein the molar ratio of alumina powder to magnesium oxide powder is 1:1.3; High-purity alumina ball was selected for ball milling, ball milling time was 6h. After drying, grinding and sieving treatment, the powder was calcined in a muffle furnace at 1100 ° C for 3 h; the calcined powder was further subjected to 24 h. The ball was ground to an average particle size of 5 μm and bottled for use.
称取一定的YAG:Ce荧光颗粒,其占荧光陶瓷的30wt%,并添加浓度为3%的PVB乙醇溶液,其占荧光陶瓷的3wt%;选取纳米氟化锂作烧结助剂,其纯度在99%以上,其占荧光陶瓷的0.5wt%;将YAG:Ce荧光颗粒、MgO·1.3Al
2O
3陶瓷粉、烧结助剂、PVB乙醇溶液四者球磨40min后,在80℃下进行真空干燥,随即进行研磨、过筛处理,装瓶待用。
Weigh a certain amount of YAG:Ce fluorescent particles, which account for 30wt% of the fluorescent ceramics, and add a concentration of 3% of PVB ethanol solution, which accounts for 3wt% of the fluorescent ceramics; and select nano-lithium fluoride as a sintering aid, the purity of which is 99% or more, which accounts for 0.5wt% of the fluorescent ceramics; the YAG:Ce fluorescent particles, the MgO·1.3Al 2 O 3 ceramic powder, the sintering aid, and the PVB ethanol solution are ball milled for 40 minutes, and then vacuum dried at 80 ° C. Then, it is ground, sieved, and bottled for use.
将荧光陶瓷粉体在60MPa的压力下压制成圆片。然后将成型后的素坯进行排胶处理,其排胶工艺为600℃保温3h,1000℃保温6h。待排胶后在300MPa压力下进行冷等静压处理,以减少素坯中陶瓷骨料间的孔隙。The fluorescent ceramic powder was pressed into a pellet under a pressure of 60 MPa. Then, the formed green body is subjected to debinding treatment, and the debinding process is kept at 600 ° C for 3 h and at 1000 ° C for 6 h. After the glue is discharged, cold isostatic pressing treatment is performed under a pressure of 300 MPa to reduce the pores between the ceramic aggregates in the green body.
将素坯置于热压烧结炉中,在氩气气氛下,压力为80MPa,1650℃下烧结3h。待热压烧结后,将陶瓷在空气气氛下,1350℃退火处理15h;最后对陶瓷进行粗磨、细磨以及抛光处理得到YAG-MgO·1.3Al
2O
3荧光陶瓷。
The green body was placed in a hot press sintering furnace under a argon atmosphere at a pressure of 80 MPa and sintered at 1650 ° C for 3 hours. After hot pressing and sintering, the ceramic is annealed at 1350 ° C for 15 h in an air atmosphere; finally, the ceramic is subjected to coarse grinding, fine grinding and polishing to obtain YAG-MgO·1.3Al 2 O 3 fluorescent ceramic.
采用同样工艺同时制备了MgO和Al
2O
3摩尔比为1:1.0的YAG-MgO·Al
2O
3荧光陶瓷;对两种发光陶瓷采用阿基米德排水法测定其相对体积密度,并同时测试其光效,本发明中的光效特指每瓦蓝光激光所激发的荧光。测试结果如表2所示,从结果可看出MgO·1.3Al
2O
3发光陶瓷无论致密度和发光效率均较好。
YAG-MgO·Al 2 O 3 fluorescent ceramics with a molar ratio of MgO and Al 2 O 3 of 1:1.0 were prepared by the same process; the relative bulk density of the two luminescent ceramics was determined by Archimedes drainage method, and simultaneously The light effect is tested, and the light effect in the present invention specifically refers to the fluorescence excited by the blue laser per watt. The test results are shown in Table 2. It can be seen from the results that the MgO·1.3Al 2 O 3 luminescent ceramics have good density and luminous efficiency.
表2Table 2
实施例三Embodiment 3
选取高纯度纳米级别的氧化铝粉和氧化镁粉,二者纯度均在99%以上;将二者同球磨介质无水乙醇一同倒入球磨罐中,其中氧化铝粉和氧化镁粉摩尔比为1:1.5;选取高纯氧化铝球进行球磨,球磨时间为5h,经烘干、研磨、过筛处理后将粉体在马弗炉中1000℃下煅烧4h;煅烧后的粉体再经24h球磨成平均粒度为5μm,装瓶待用。High-purity nano-scale alumina powder and magnesia powder are selected, both of which have a purity of more than 99%; the two are poured into a ball-milling tank together with the ball mill medium anhydrous ethanol, wherein the molar ratio of alumina powder to magnesium oxide powder is 1:1.5; High-purity alumina ball was selected for ball milling, ball milling time was 5h. After drying, grinding and sieving treatment, the powder was calcined in a muffle furnace at 1000 ° C for 4 h; the calcined powder was further subjected to 24 h. The ball was ground to an average particle size of 5 μm and bottled for use.
称取一定的YAG:Ce荧光颗粒,其占荧光陶瓷的60wt%,并添加浓度为3%的PVB乙醇溶液,其占荧光陶瓷的4wt%;将YAG:Ce荧光颗粒、MgO·1.5Al
2O
3陶瓷粉、PVB乙醇溶液三者球磨60min后,在80℃下进行真空干燥,随即进行研磨、过筛处理,装瓶待用。
Weigh a certain amount of YAG:Ce fluorescent particles, which account for 60wt% of the fluorescent ceramics, and add a concentration of 3% PVB ethanol solution, which accounts for 4wt% of the fluorescent ceramics; YAG:Ce fluorescent particles, MgO·1.5Al 2 O 3 ceramic powder, PVB ethanol solution ball milling for 60min, vacuum drying at 80 ° C, then grinding, sieving treatment, bottling for use.
将荧光陶瓷粉体在80MPa的压力下压制成圆片。然后将成型后的素坯进行排胶处理,其排胶工艺为550℃保温3h,950℃保温6h。待排胶后在250MPa压力下进行冷等静压处理,以减少素坯中陶瓷骨料间的孔隙。The fluorescent ceramic powder was pressed into a pellet under a pressure of 80 MPa. Then, the formed green body is subjected to debinding treatment, and the debinding process is 550 ° C for 3 h, and 950 ° C for 6 h. After the glue is discharged, cold isostatic pressing treatment is performed under a pressure of 250 MPa to reduce the pores between the ceramic aggregates in the green body.
将素坯置于热压烧结炉中,在氩气气氛下,压力为100MPa,1600℃下烧结2h。待热压烧结后,将陶瓷在空气气氛下,1300℃退火处理20h;最后对陶瓷进行粗磨、细磨以及抛光处理得到YAG-MgO·1.5Al
2O
3荧光陶瓷。
The green body was placed in a hot press sintering furnace under a argon atmosphere at a pressure of 100 MPa and sintered at 1600 ° C for 2 h. After hot pressing and sintering, the ceramic is annealed at 1300 ° C for 20 h in an air atmosphere; finally, the ceramic is subjected to coarse grinding, fine grinding and polishing to obtain YAG-MgO·1.5Al 2 O 3 fluorescent ceramic.
采用同样工艺同时制备了MgO和Al
2O
3摩尔比为1:1.0的YAG-MgO·Al
2O
3荧光陶瓷;对两种发光陶瓷采用阿基米德排水法测定其相对体积密度,并同时测试其光效,本发明中的光效特指每瓦蓝光激光所激发的荧光。测试结果如表3所示,从结果可看出MgO·1.5Al
2O
3发光陶瓷无论致密度和发光效率均较好。
YAG-MgO·Al 2 O 3 fluorescent ceramics with a molar ratio of MgO and Al 2 O 3 of 1:1.0 were prepared by the same process; the relative bulk density of the two luminescent ceramics was determined by Archimedes drainage method, and simultaneously The light effect is tested, and the light effect in the present invention specifically refers to the fluorescence excited by the blue laser per watt. The test results are shown in Table 3. From the results, it can be seen that the MgO·1.5Al 2 O 3 luminescent ceramics have good density and luminous efficiency.
表3table 3
实施例四Embodiment 4
选取高纯度纳米级别的氧化铝粉和氧化镁粉,二者纯度均在99%以上;将二者同球磨介质无水乙醇一同倒入球磨罐中,其中氧化铝粉 和氧化镁粉摩尔比为1:0.9;选取高纯氧化铝球进行球磨,球磨时间为5h,经烘干、研磨、过筛处理后将粉体在马弗炉中1100℃下煅烧3h;煅烧后的粉体再经24h球磨成平均粒度为5μm,装瓶待用。High-purity nano-scale alumina powder and magnesia powder are selected, both of which have a purity of more than 99%; the two are poured into a ball-milling tank together with the ball mill medium anhydrous ethanol, wherein the molar ratio of alumina powder to magnesium oxide powder is 1:0.9; High-purity alumina ball was selected for ball milling, the ball milling time was 5h. After drying, grinding and sieving, the powder was calcined in a muffle furnace at 1100 ° C for 3 h; the calcined powder was further subjected to 24 h. The ball was ground to an average particle size of 5 μm and bottled for use.
称取一定的YAG:Ce荧光颗粒,其占荧光陶瓷的50wt%,并添加浓度为2%的PVB乙醇溶液,其占荧光陶瓷的3wt%;将YAG:Ce荧光颗粒、MgO·0.9Al
2O
3陶瓷粉、PVB乙醇溶液三者球磨40min后,在80℃下进行真空干燥,随即进行研磨、过筛处理,装瓶待用。
Weigh a certain amount of YAG:Ce fluorescent particles, which account for 50wt% of the fluorescent ceramics, and add a 2% concentration of PVB ethanol solution, which accounts for 3wt% of the fluorescent ceramics; YAG:Ce fluorescent particles, MgO·0.9Al 2 O 3 ceramic powder, PVB ethanol solution ball milling for 40min, vacuum drying at 80 ° C, then grinding, sieving treatment, bottling for use.
将荧光陶瓷粉体在80MPa的压力下压制成圆片。然后将成型后的素坯进行排胶处理,其排胶工艺为500℃保温2h,900℃保温6h。待排胶后在200MPa压力下进行冷等静压处理,以减少素坯中陶瓷骨料间的孔隙。The fluorescent ceramic powder was pressed into a pellet under a pressure of 80 MPa. Then, the formed green body is subjected to a debinding process, and the debinding process is performed at 500 ° C for 2 h and at 900 ° C for 6 h. After the glue is discharged, cold isostatic pressing treatment is performed under a pressure of 200 MPa to reduce the pores between the ceramic aggregates in the green body.
将素坯置于热压烧结炉中,在氩气气氛下,压力为100MPa,1650℃下烧结2h。待热压烧结后,将荧光陶瓷在空气气氛下,1250℃退火处理20h;最后对陶瓷进行粗磨、细磨以及抛光处理得到YAG-MgO·0.9Al
2O
3荧光陶瓷。
The green body was placed in a hot press sintering furnace under a argon atmosphere at a pressure of 100 MPa and sintered at 1650 ° C for 2 h. After hot pressing sintering, the fluorescent ceramics were annealed at 1250 ° C for 20 h in an air atmosphere; finally, the ceramic was subjected to coarse grinding, fine grinding and polishing to obtain YAG-MgO·0.9Al 2 O 3 fluorescent ceramics.
采用同样工艺同时制备了MgO和Al
2O
3摩尔比为1:1.0的YAG-MgO·Al
2O
3荧光陶瓷;对两种发光陶瓷采用阿基米德排水法测定其相对体积密度,并同时测试其光效,本发明中的光效特指每瓦蓝光激光所激发的荧光。测试结果如表4所示,从结果可看出MgO·0.9Al
2O
3发光陶瓷无论致密度和发光效率相对较好。
YAG-MgO·Al 2 O 3 fluorescent ceramics with a molar ratio of MgO and Al 2 O 3 of 1:1.0 were prepared by the same process; the relative bulk density of the two luminescent ceramics was determined by Archimedes drainage method, and simultaneously The light effect is tested, and the light effect in the present invention specifically refers to the fluorescence excited by the blue laser per watt. The test results are shown in Table 4. From the results, it can be seen that the MgO·0.9Al 2 O 3 luminescent ceramics have relatively good density and luminous efficiency.
表4Table 4
综上所述,本发明通过采用二次烧结制备的将荧光颗粒封装在内部的MgO·nAl
2O
3陶瓷,其中0.9≤n<1或1<n≤2,使得荧光陶瓷的烧结性能有所提高,有利于陶瓷致密化,减少了荧光陶瓷中的气孔的数量,降低了荧光陶瓷对可见光的散射,使得荧光颗粒性能更稳定,荧光颗粒不会出现因温度过高而性能衰退的现象。
In summary, the present invention uses a secondary sintering to prepare a MgO·nAl 2 O 3 ceramic in which fluorescent particles are encapsulated, wherein 0.9≤n<1 or 1<n≤2, so that the sintering performance of the fluorescent ceramic is somewhat The improvement is beneficial to the densification of the ceramic, the number of pores in the fluorescent ceramic is reduced, the scattering of visible light by the fluorescent ceramic is reduced, the performance of the fluorescent particles is more stable, and the fluorescent particles do not exhibit degradation due to excessive temperature.
Claims (10)
- 一种荧光陶瓷,其特征在于,所述荧光陶瓷包括MgO·nAl 2O 3基质(100)以及分布在MgO·nAl 2O 3基质中的荧光颗粒(200),所述MgO·nAl 2O 3基质中Al 2O 3和MgO的摩尔比为1:n;其中,0.9≤n<1,或者,1<n≤2。 A fluorescent ceramic, characterized in that the fluorescent ceramic comprises a MgO·nAl 2 O 3 matrix (100) and fluorescent particles (200) distributed in a MgO·nAl 2 O 3 matrix, the MgO·nAl 2 O 3 The molar ratio of Al 2 O 3 to MgO in the matrix is 1:n; wherein 0.9≤n<1, or 1<n≤2.
- 如权利要求1所述的荧光陶瓷,其特征在于,所述MgO·nAl 2O 3基质(210)为MgO·nAl 2O 3陶瓷。 The fluorescent ceramic according to claim 1, wherein the MgO·nAl 2 O 3 matrix (210) is a MgO·nAl 2 O 3 ceramic.
- 如权利要求1所述的荧光陶瓷,其特征在于,所述荧光颗粒为YAG:Ce荧光颗粒。The fluorescent ceramic according to claim 1, wherein the fluorescent particles are YAG:Ce fluorescent particles.
- 如权利要求1所述的荧光陶瓷,其特征在于,所述荧光颗粒的平均粒径为5μm-40μm。The fluorescent ceramic according to claim 1, wherein the fluorescent particles have an average particle diameter of from 5 μm to 40 μm.
- 如权利要求1所述的荧光陶瓷,其特征在于,所述荧光陶瓷中荧光颗粒的含量为20wt%-80wt%。The fluorescent ceramic according to claim 1, wherein the fluorescent ceramics have a content of fluorescent particles of from 20% by weight to 80% by weight.
- 如权利要求1所述的荧光陶瓷,其特征在于,所述荧光陶瓷中还包括有烧结助剂,所述烧结助剂为氟化锂、氟化钙、氧化钇中的一种或多种复合。The fluorescent ceramic according to claim 1, wherein the fluorescent ceramic further comprises a sintering aid, and the sintering aid is one or more of lithium fluoride, calcium fluoride and cerium oxide. .
- 如权利要求1所述的荧光陶瓷,其特征在于,所述n的范围为:0.9≤n<1,或者,1<n≤1.5。The fluorescent ceramic according to claim 1, wherein the range of n is 0.9 ≤ n < 1, or 1 < n ≤ 1.5.
- 一种荧光陶瓷的制备方法,其特征在于,所述制备方法包括以下步骤:A method for preparing a fluorescent ceramic, characterized in that the preparation method comprises the following steps:S10:制备MgO·nAl 2O 3陶瓷前驱粉体,Al 2O 3粉和MgO粉的摩尔比为1:n,其中0.9≤n<1,或者,1<n≤2; S10: preparing a MgO·nAl 2 O 3 ceramic precursor powder, the molar ratio of Al 2 O 3 powder to MgO powder is 1:n, wherein 0.9≤n<1, or 1<n≤2;S20:将MgO·nAl 2O 3陶瓷前驱粉体与荧光颗粒混合形成荧光陶瓷粉 体; S20: mixing the MgO·nAl 2 O 3 ceramic precursor powder with the fluorescent particles to form a fluorescent ceramic powder;S30:将荧光陶瓷粉体压制为成型的素坯;S30: pressing the fluorescent ceramic powder into a shaped green body;S40:素坯排胶;S40: the green body is discharged;S50:冷等静压排胶后的素坯;S50: a blank after cold isostatic pressing;S60:热压烧结冷等静压后的素坯以形成荧光陶瓷;S60: hot pressing the cold isostatically pressed green body to form a fluorescent ceramic;S70:高温退火荧光陶瓷。S70: High temperature annealed fluorescent ceramics.
- 如权利要求8所述的制备方法,其特征在于,所述S10具体为:将Al 2O 3粉和MgO粉同球磨介质球磨,将球磨后的粉体进行烘干、研磨、过筛、煅烧,将煅烧后的粉体与球磨介质进行球磨、烘干、过筛处理后得到MgO·nAl 2O 3陶瓷前驱粉体。 The preparation method according to claim 8, wherein the S10 is specifically: ball milling the Al 2 O 3 powder and the MgO powder together with the ball milling medium, and drying, grinding, sieving, and calcining the ball-milled powder. The calcined powder and the ball milling medium are ball milled, dried, and sieved to obtain a MgO·nAl 2 O 3 ceramic precursor powder.
- 如权利要求8所述的制备方法,其特征在于,所述S20具体为:将所述MgO·nAl 2O 3陶瓷前驱粉体、荧光颗粒、烧结助剂以及粘结剂进行球磨混合,球磨后在50℃-80℃下进行真空干燥,研磨过筛后得到荧光陶瓷粉体。 The preparation method according to claim 8, wherein the S20 is specifically: ball milling and mixing the MgO·nAl 2 O 3 ceramic precursor powder, fluorescent particles, sintering aid and binder, after ball milling Vacuum drying was carried out at 50 ° C to 80 ° C, and after sieving, a fluorescent ceramic powder was obtained.
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