CN102172938B - Softening bleaching pot - Google Patents
Softening bleaching pot Download PDFInfo
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- CN102172938B CN102172938B CN201110064834.5A CN201110064834A CN102172938B CN 102172938 B CN102172938 B CN 102172938B CN 201110064834 A CN201110064834 A CN 201110064834A CN 102172938 B CN102172938 B CN 102172938B
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Abstract
The invention provides a softening bleaching pot for processing bamboo wood. The pot comprises a pot body; the pot also comprises a pot cover, a safety valve, a pressure gauge and an exhaust valve, which are arranged on the pot body; the pot also comprises a temperature gauge, a liquid inlet valve, a steam inlet valve, a liquid level meter, a medicinal liquid circulation inlet valve and a medicinal liquid circulation outlet valve and a microcirculation pump connected with the medicinal liquid circulation inlet/outlet valves, a blow-off valve, an air pressure pump steam inlet valve and a connected air pressure pump, which are arranged on the outer wall of the pot body; the pot also comprises a basket laying ring and a steam dispersion sheet arranged in the pot body, an indirect heating cavity formed on the outer wall of the bottom of the pot body, and a cooling device arranged on the lower outer wall of the pot body port; the pot has the function of circulating flow of medicinal liquid in the pot, uniform steam distribution and dispersion function, heating function of constant temperature homogenization of the medicinal liquid, supercharging function and medicinal liquid cooling function; and the softened and bleached bamboo wood has uniform color and bright and vivid luster, is soft and easily sliced, and has uniform thickness, flat and smooth surface and high yield and qualification rate. Over 40 percent of energy is saved, and 40 to 80 percent of production time is saved.
Description
One, technical field
The invention belongs to the technical field of bamboo processing, be specifically related to a kind of softening clay kettle of bleaching that bamboo wood softened by Steam Heating.
Two, background technology
At present, known softening clay kettle is pot mouthful unlimited horizontal type square pot, in pot, the setting of steam-heating pipe and steam fumarole thereof and whole pot design are unreasonable, exist the interior fluid temperature of pot inhomogeneous, the softening bleaching of bamboo wood required time is long, softening bleaching effect is poor, labour intensity is large, and energy reagent consumption is large, even, the not saturating heart of bamboo wood irregular colour of softening bleaching gained, interior charcoal, Hei Jieba, water logging spot is serious, softening inhomogeneous, cause bamboo wood planning cutting board became uneven, rough surface is uneven, rhegma is serious, and volume recovery qualification rate is low.
Three, technology contents
The object of this invention is to provide and a kind ofly can overcome above-mentioned existing problems, softening bleaching gained bamboo wood color evenly, the heart thoroughly, evenly softening, be easy to slicing, the bamboo wood thickness of slicing is even, surfacing is smooth, the softening clay kettle of constant product quality.
Softening clay kettle of the present invention, comprise a pot body, steam admission tube connector and blowdown tube connector, it is characterized in that being provided with pot cover on pot body, on pot body or pot cover, safety valve is housed, Pressure gauge and air bleeding valve, on the pot wall of pot body, be provided with the liquid feed valve of inlet tube connector and connection, the air pressure pump intake valve of air pressure pump air inlet tube connector and connection, on pot body top, be provided with the liquid level gauge of liquid level gauge connector and connection, the thermometer of thermometer connector and connection, the liquid circulation inlet valve of liquid circulation inlet connecting branch and connection, in pot body bottom, be provided with the thermometer of thermometer connector and connection, the liquid loop exit valve of liquid loop exit tube connector and connection, steam steam inlet pipe, the admission end of described steam steam inlet pipe passes the external connection steam inlet valve of pot, steam output end extends to a pot body middle part steam supply, between described liquid circulation inlet valve and liquid loop exit valve, be connected to liquid micro circulation pump, the described air pressure pump intake valve other end air pressure pump appendix external with pot is connected, in pot body cavity bottom, be provided with material frame and put ring, at material frame, put ring and have steam dispersing tablet, in pot body cavity bottom, be provided with blow-off pipe, outer wall at the bottom of pot body is provided with indirect chamber and is provided with heating chamber steam air intake tube connector and the condensation-water drain being communicated with indirect chamber, described heating chamber steam air intake tube connector is connected to heating chamber inlet valve, the indirect chamber that described blow-off pipe one end passes at the bottom of pot body is circumscribed with blowoff valve, at the perisporium of being close to below pot body mouth, be provided with cooling device and cooling device water inlet pipe interface outward, water inlet pipe interface is connected to cooling device water intaking valve.
Softening clay kettle of the present invention, a described pot shape is cylindric or square shape, frame mode is vertical, horizontal type or tilting.
Softening clay kettle of the present invention, set pot cover, is less than 25cm at the softening bamboo wood sectional area of bleaching of need
2time, establish or do not establish.
Softening clay kettle of the present invention, arranges on the inlet tube connector of the position that described liquid circulation inlet connecting branch is offered before liquid feed valve or directly in other position on pot body top, offers, and be communicated with pot body cavity.
Softening clay kettle of the present invention, set air pressure pump inlet pipe connection, is less than 25cm at the softening bamboo wood sectional area of bleaching of need
2time, establish or do not establish.
Softening clay kettle of the present invention, the position that described steam dispersing tablet is offered arranges above steam steam inlet pipe steam output end, and its shape is flat, dish-shaped shape, circle or square.
Softening clay kettle of the present invention, described cooling device is pipe, ring-shaped water jacket, and is drilled with apopore in inner side, or at the external wall sandwich establishment of pot water jacket.
Indirect of the present invention chamber is to make with metal material, or concrete, brick making.
The position that inlet tube connector of the present invention is offered arranges at top or other position of pot body.
The position that air pressure pump air intake of the present invention is offered arranges at top or other position of pot body.
Dispersing tablet of the present invention, diameter minimum is 2.5cm, when diameter is greater than 20cm, need be on dispersing tablet bores aperture so that steam is even in pot.
Softening clay kettle of the present invention, there is a pot inner liquid medicine and circulate function, the uniform divergent function of steam in pot, the heating function of pot inner liquid medicine constant temperature homogeneous, function of increasing pressure and liquid refrigerating function in pot, the bamboo wood color that softening bleaching is obtained is even, color and luster is beautiful fresh and alive plentiful, soft easy slicing, thickness is even, and surfacing is smooth.Save the energy more than 40%, save production time 40-80%.
Three, accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of softening clay kettle of the present invention.
Fig. 2 is the A-A cutaway view in Fig. 1.
Fig. 3 is that the material frame described in softening clay kettle of the present invention is put ring schematic diagram.
Fig. 4 is the steam dispersing tablet schematic diagram described in softening clay kettle of the present invention.
Fig. 5 is wherein a kind of structural representation of cooling device described in softening clay kettle of the present invention.
In figure 1 is a pot body, the 2nd, pot cover, the 3rd, safety valve, the 4th, Pressure gauge, the 5th, air bleeding valve, the 6th, inlet tube connector, the 7th, liquid circulation inlet connecting branch, the 8th, liquid level gauge connector, the 9th, pot body temperature of lower table connector, the 10th, liquid loop exit tube connector, the 11st, blow-off pipe, the 12nd, steam steam inlet pipe, the 13rd, material frame is put ring, the 14th, steam dispersing tablet, the 15th, pot body upper temp table connector, the 16th, air pressure pump air inlet tube connector, the 17th, indirect chamber, the 18th, heating chamber steam air intake tube connector, the 19th, condensation-water drain, the 20th, cooling device, the 21st, cooling device water inlet pipe interface, the 22nd, liquid loop exit valve, the 23rd, heating chamber steam inlet valve, the 24th, cooling device water intaking valve, the 25th, liquid feed valve, the 26th, liquid circulation inlet valve, the 27th, liquid level gauge, the 28th, air pressure pump intake valve, the 29th, thermometer, the 30th, steam inlet valve, the 31st, blowoff valve, the 32nd, cooling device apopore.
One, the specific embodiment
Below in conjunction with accompanying drawing to the present invention wherein a kind of embodiment of softening clay kettle of specification be described further.
Referring to accompanying drawing, softening clay kettle of the present invention, comprise pot body 1, steam admission tube connector 12 and blowdown tube connector 11, at pot body 1, pot cover 2 is housed, described pot body 1 is vertical cylindric pot body, pot body cavity diameter is 120cm, height is 270cm, for bearing pressure, pot body at the bottom of and pot cover make arc shape, camber 30cm, wall thickness is that 0.6cm offers three interfaces at pot cover 2, be separately installed with safety valve 3, Pressure gauge 4 and air bleeding valve 5, the liquid feed valve 25 that is provided with inlet tube connector 6 on the top of pot body 1 and connects, air pressure pump air inlet tube connector 16 and the air pressure pump intake valve 28 connecting, liquid level gauge connector 8 and the liquid level gauge 27 connecting, thermometer connector 15 and the thermometer 29 connecting, liquid circulation inlet connecting branch 7 and the liquid circulation inlet valve 26 connecting, the thermometer 29 that is provided with thermometer connector 9 in pot body 1 bottom and connects, liquid loop exit tube connector 10 and the liquid loop exit valve 22 connecting, steam steam inlet pipe 12, the diameter of described steam steam inlet pipe 12 is 5cm, wherein, admission end passes a pot body steam-out (SO) inlet valve 30, steam output end extends to pot body middle part and makes to export the curved upwards steam supply of facing upward, between described liquid circulation inlet valve 26 and liquid loop exit valve 22, be connected to liquid micro circulation pump, described air pressure pump intake valve 28 other ends air pressure pump appendix external with pot is connected, in pot body 1 inner chamber bottom, be provided with material frame and put ring 13, at material frame, put ring 13 and have steam dispersing tablet 14, the diameter of dispersing tablet 14 is 20cm, thickness is 0.12cm, be shaped as flat, dish shape, at pot body 1 intracavity bottom, be provided with blow-off pipe 11, outer wall at 1 end of pot body is provided with indirect chamber 17 and is provided with the heating chamber steam air intake tube connector 18 that is communicated with indirect chamber 17 and condensation-water drain 19 that diameter is 2.5cm, described heating chamber steam air intake tube connector 18 diameters are 2.5cm, and be connected to heating chamber inlet valve 23, described heating chamber is that metal material is made, described blow-off pipe 11 one end pass outside the indirect chamber at the bottom of pot body and are connected to blowoff valve 31, at the perisporium of being close to below 1 mouthful of pot body, be provided with cooling device 20 and cooling device water inlet pipe interface 21 outward, described cooling device 20 use diameters are that 5cm plastic round tube is made, by pot body 1 outer wall one sidetracking, there iing apopore 32, cooling device water inlet pipe interface 21 is connected to cooling device water intaking valve 24.
The present invention is extensively applicable to plant material, the especially enterprise in bamboo processing field and uses.Its operation principle is: open liquid feed valve 25, the softening bleaching liquid medicine quantitative in advance preparing is injected in pot, cover pot cover 2, open steam inlet valve 30, heat, when liquid temperature rises to required temperature, opening pot cover 2 lifts up into and in pot body, is placed on material frame and puts on ring 13 neatly placing vertically at the bamboo wood of the softening bleaching of material frame domestic demand, airtight pot cover 2, close exhaust steam valve 5 and liquid feed valve 25, the effect of putting ring by steam dispersing tablet 14 and material frame, make high-temperature steam be by pot body centre the temperature that when 360 degree shapes to all the winds disperse expansion, vertical lifting is heated to bamboo wood to set from the bottom to top, steam off inlet valve 30, the parameter showing according to top and the bottom thermometer changes and requirement, open liquid circulation inlet valve 26 and liquid loop exit valve 22, and start liquid micro circulation pump, a pot interior top and the bottom liquid is circulated, dwindle the temperature difference and obtain desirable balance, meanwhile, open indirect chamber steam inlet valve 23 and air pressure pump inlet valve 28 and start air pressure pump, give supercharging in pot, make pot inner liquid medicine remain on rapid osmotic under certain ideal concentration to the heartwood position of bamboo wood, at heat-insulation pressure keeping to the time setting, close heating chamber steam inlet valve 23, air pressure pump inlet valve 28, air pressure pump, liquid circulation terminal valve 26 and liquid micro circulation pump, open exhaust steam valve 5, unload and be depressed into after normal pressure, close exhaust steam valve 5, open cooling device water intaking valve 24, make bamboo wood under negative pressure state, suck more liquid to heartwood position after the temperature and time setting, close cooling device water intaking valve 24, open exhaust steam valve 5 and pot cover 2, take out bamboo wood.Hydrothermal solution in pot can Reusability, only needs deployed required concentration, can carry out the softening bleaching operation of next pot.
Claims (5)
1. a softening clay kettle, comprise a pot body (1), steam admission tube connector (12) and blowdown tube connector (11), it is characterized in that being equipped with pot cover (2) on pot body (1), on pot body (1) or pot cover (2), safety valve (3) is housed, Pressure gauge (4) and air bleeding valve (5), the liquid feed valve (25) that is provided with inlet tube connector (6) and connects on the pot wall of pot body (1), air pressure pump air inlet tube connector (16) and the air pressure pump intake valve (28) connecting, the liquid level gauge (27) that is provided with liquid level gauge connector (8) on pot body (1) top and connects, upper temp table connector (15) and the upper temp table connecting, liquid circulation inlet connecting branch (7) and the liquid circulation inlet valve (26) connecting, the temperature of lower table that is provided with temperature of lower table connector (9) in pot body (1) bottom and connects, liquid loop exit tube connector (10) and the liquid loop exit valve (22) connecting, steam admission tube connector (12), the vapour end that enters of described steam admission tube connector (12) passes pot external connection steam inlet valve (30), steam output end extends to a pot body middle part steam supply, between described liquid circulation inlet valve (26) and liquid loop exit valve (22), be connected to liquid micro circulation pump, described air pressure pump intake valve (28) other end air pressure pump appendix external with pot is connected, in pot body (1) inner chamber bottom, be provided with material frame and put ring (13), at material frame, put ring (13) and have steam dispersing tablet (14), at pot body (1) intracavity bottom, be provided with blowdown tube connector (11), outer wall at pot body (1) end is provided with indirect chamber (17) and is provided with heating chamber steam air intake tube connector (18) and the condensation-water drain (19) being communicated with indirect chamber (17), described heating chamber steam air intake tube connector (18) is connected to heating chamber inlet valve (23), the indirect chamber that described blowdown tube connector (11) one end passes at the bottom of pot body is circumscribed with blowoff valve (31), at the perisporium of being close to a pot body (1) mouthful below, be provided with cooling device (20) and cooling device water inlet pipe interface (21) outward, water inlet pipe interface (21) is connected to cooling device water intaking valve (24).
2. softening clay kettle according to claim 1, is characterized in that a described pot body (1) is cylindric or square shape, is vertical, horizontal type or tilting.
3. softening clay kettle according to claim 1, it is characterized in that the position that described liquid circulation inlet connecting branch (7) is offered above arranges or directly in other position on pot body (1) top, offers at the front inlet tube connector (6) of liquid feed valve (25), and be communicated with pot body (1) inner chamber.
4. softening clay kettle according to claim 1, is characterized in that the position that described steam dispersing tablet (14) is offered arranges in the top of steam admission tube connector (12) steam output end, and its shape is circular or square.
5. softening clay kettle according to claim 1, is characterized in that described cooling device (20) is pipe, ring-shaped water jacket, and in inner side, is drilled with apopore (32), or at pot body (1) outer wall sandwich establishment water jacket.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110064834.5A CN102172938B (en) | 2011-03-15 | 2011-03-15 | Softening bleaching pot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110064834.5A CN102172938B (en) | 2011-03-15 | 2011-03-15 | Softening bleaching pot |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102172938A CN102172938A (en) | 2011-09-07 |
| CN102172938B true CN102172938B (en) | 2014-01-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110064834.5A Active CN102172938B (en) | 2011-03-15 | 2011-03-15 | Softening bleaching pot |
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| CN (1) | CN102172938B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029265B (en) * | 2014-06-27 | 2016-08-24 | 融安县肖销竹业有限责任公司 | The boiling method of bamboo cane |
| CN104070576A (en) * | 2014-06-27 | 2014-10-01 | 融安县肖销竹业有限责任公司 | Bamboo batten mat production line |
| CN104070578A (en) * | 2014-06-27 | 2014-10-01 | 融安县肖销竹业有限责任公司 | Bamboo batten cooking pot |
| CN110605768A (en) * | 2019-09-06 | 2019-12-24 | 浙江云峰莫干山装饰建材有限公司 | Manufacturing process of natural oak-imitated recombined decorative veneer |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1122743A (en) * | 1994-11-11 | 1996-05-22 | 尤溪县林业科技推广中心 | Method for prodn. of composite decoration board made of bamboo and China fir wood |
| CN201990891U (en) * | 2011-03-15 | 2011-09-28 | 覃健林 | Softening and bleaching kettle |
-
2011
- 2011-03-15 CN CN201110064834.5A patent/CN102172938B/en active Active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1122743A (en) * | 1994-11-11 | 1996-05-22 | 尤溪县林业科技推广中心 | Method for prodn. of composite decoration board made of bamboo and China fir wood |
| CN201990891U (en) * | 2011-03-15 | 2011-09-28 | 覃健林 | Softening and bleaching kettle |
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| Publication number | Publication date |
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| CN102172938A (en) | 2011-09-07 |
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Application publication date: 20110907 Assignee: ZHEJIANG SUNCHA BAMBOO & WOOD Co.,Ltd. Assignor: Qin Jian Lin Contract record no.: X2020330000062 Denomination of invention: Softening bleaching pot Granted publication date: 20140129 License type: Common License Record date: 20200824 |