CN102172938A - Softening bleaching pot - Google Patents

Softening bleaching pot Download PDF

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Publication number
CN102172938A
CN102172938A CN2011100648345A CN201110064834A CN102172938A CN 102172938 A CN102172938 A CN 102172938A CN 2011100648345 A CN2011100648345 A CN 2011100648345A CN 201110064834 A CN201110064834 A CN 201110064834A CN 102172938 A CN102172938 A CN 102172938A
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pot
pot body
steam
valve
tube connector
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CN2011100648345A
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CN102172938B (en
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覃健林
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Abstract

The invention provides a softening bleaching pot for processing bamboo wood. The pot comprises a pot body; the pot also comprises a pot cover, a safety valve, a pressure gauge and an exhaust valve, which are arranged on the pot body; the pot also comprises a temperature gauge, a liquid inlet valve, a steam inlet valve, a liquid level meter, a medicinal liquid circulation inlet valve and a medicinal liquid circulation outlet valve and a microcirculation pump connected with the medicinal liquid circulation inlet/outlet valves, a blow-off valve, an air pressure pump steam inlet valve and a connected air pressure pump, which are arranged on the outer wall of the pot body; the pot also comprises a basket laying ring and a steam dispersion sheet arranged in the pot body, an indirect heating cavity formed on the outer wall of the bottom of the pot body, and a cooling device arranged on the lower outer wall of the pot body port; the pot has the function of circulating flow of medicinal liquid in the pot, uniform steam distribution and dispersion function, heating function of constant temperature homogenization of the medicinal liquid, supercharging function and medicinal liquid cooling function; and the softened and bleached bamboo wood has uniform color and bright and vivid luster, is soft and easily sliced, and has uniform thickness, flat and smooth surface and high yield and qualification rate. Over 40 percent of energy is saved, and 40 to 80 percent of production time is saved.

Description

Softening clay kettle
One, technical field
The invention belongs to the technical field of bamboo processing, be specifically related to a kind of softening clay kettle that bamboo wood is softened the bleaching processing with Steam Heating.
Two, background technology
At present, known softening clay kettle is the square pot of pot mouthful unlimited horizontal type, the setting of steam-heating pipe and steam fumarole thereof and whole pot design are unreasonable in the pot, exist the interior fluid temperature of pot inhomogeneous, the softening bleaching of bamboo wood required time is long, softening bleaching effect is poor, labour intensity is big, and energy reagent consumption is big, even, the not saturating heart of the bamboo wood irregular colour of softening bleaching gained, interior charcoal, Hei Jieba, the water logging spot is serious, softening inhomogeneous, cause bamboo wood slicing thickness of slab thin uneven, rough surface is uneven, rhegma is serious, and the volume recovery qualification rate is low.
Three, technology contents
The purpose of this invention is to provide and a kind ofly can overcome above-mentioned existing problems, softening bleaching gained bamboo wood color evenly, the saturating heart, evenly softening, be easy to slicing, the bamboo wood thickness of slicing is even, surfacing is smooth, the softening clay kettle of constant product quality.
Softening clay kettle of the present invention, comprise a pot body, steam admission tube connector and blowdown tube connector, it is characterized in that on the pot body, being provided with pot cover, on pot body or pot cover, safety valve is housed, Pressure gauge and air bleeding valve, on the pot wall of pot body, be provided with the feed liquor valve of inlet tube connector and connection, the pneumatics pump intake valve of pneumatics pump steam inlet tube connector and connection, be provided with the liquid level gauge of liquid level gauge connector and connection on pot body top, the thermometer of thermometer connector and connection, the soup circulation inlet valve of soup circulation inlet connecting branch and connection, be provided with the thermometer of thermometer connector and connection in pot body bottom, the soup loop exit valve of soup loop exit tube connector and connection, the steam steam inlet pipe, the admission end of described steam steam inlet pipe passes the external connection steam inlet valve of pot, steam output end extends to a pot body middle part steam supply, be connected to liquid microcirculation pump between described soup circulation inlet valve and the soup loop exit valve, the described pneumatics pump intake valve other end is connected with a pot external air pressure pump appendix, be provided with the material frame in the pot body cavity bottom and put ring, put ring at the material frame and have the steam dispersing tablet, be provided with blow-off pipe in the pot body cavity bottom, outer wall at the bottom of the pot body is provided with the indirect chamber and is provided with heating chamber steam air intake tube connector and the condensation-water drain that is communicated with the indirect chamber, described heating chamber steam air intake tube connector is connected to the heating chamber inlet valve, the indirect chamber that described blow-off pipe one end passes at the bottom of pot body is circumscribed with blowoff valve, be provided with cooling device and cooling device water inlet pipe interface outside the perisporium below being close to pot body mouth, the water inlet pipe interface is connected to the cooling device water intaking valve.
Softening clay kettle of the present invention, described pot shape is cylindric or square shape, frame mode is vertical, horizontal type or tilting.
Softening clay kettle of the present invention, set pot cover softens the bamboo wood sectional area of bleaching less than 25cm at need 2The time, if do not establish.
Be provided with on the inlet tube connector of position before the feed liquor valve that softening clay kettle of the present invention, described soup circulation inlet connecting branch are offered or directly offer, and be communicated with pot body cavity in other position on pot body top.
Softening clay kettle of the present invention, set pneumatics pump inlet pipe connection softens the bamboo wood sectional area of bleaching less than 25cm at need 2The time, if do not establish.
Softening clay kettle of the present invention, the position that described steam dispersing tablet is offered are provided with above steam steam inlet pipe steam output end, and its shape is flat, dish-shaped shape, circle or square.
Softening clay kettle of the present invention, described cooling device is pipe, ring-shaped water jacket, and is drilled with apopore in the inboard, or at the external wall of pot intercalated water sleeve is set.
Indirect of the present invention chamber is to make with metal material, or concrete, brick making.
The position that inlet tube connector of the present invention is offered is provided with at top or other position of pot body.
The position that pneumatics pump steam inlet of the present invention is offered is provided with at top or other position of pot body.
Dispersing tablet of the present invention, the diameter minimum is 2.5cm, when diameter during greater than 20cm, needs aperture on dispersing tablet bores, so that steam is even in the pot.
Softening clay kettle of the present invention, have a pot inner liquid medicine and circulate function, the uniform divergent function of steam in the pot, the heating function of pot inner liquid medicine constant temperature homogeneous, function of increasing pressure and soup refrigerating function in the pot, the bamboo wood color that softening bleaching is obtained is even, color and luster is beautiful fresh and alive plentiful, soft easy slicing, thickness is even, and surfacing is smooth.Save the energy more than 40%, save production time 40-80%.
Four, description of drawings
Fig. 1 is the overall structure schematic diagram of softening clay kettle of the present invention.
Fig. 2 is the A-A cutaway view among Fig. 1.
Fig. 3 is that the described material frame of softening clay kettle of the present invention is put the ring schematic diagram.
Fig. 4 is the described steam dispersing tablet of a softening clay kettle of the present invention schematic diagram.
Fig. 5 is wherein a kind of structural representation of the described cooling device of softening clay kettle of the present invention.
Among the figure 1 is a pot body, the 2nd, and pot cover, the 3rd, safety valve, the 4th, Pressure gauge, the 5th, air bleeding valve, the 6th, inlet tube connector, the 7th, soup circulation inlet connecting branch, the 8th, liquid level gauge connector, the 9th, pot body temperature of lower table connector, the 10th, soup loop exit tube connector, the 11st, blow-off pipe, the 12nd, steam steam inlet pipe, the 13rd, the material frame is put ring, the 14th, steam dispersing tablet, the 15th, pot body upper temp table connector, the 16th, pneumatics pump steam inlet tube connector, the 17th, the indirect chamber, the 18th, heating chamber steam air intake tube connector, the 19th, condensation-water drain, the 20th, cooling device, the 21st, cooling device water inlet pipe interface, the 22nd, soup loop exit valve, the 23rd, heating chamber steam inlet valve, the 24th, cooling device water intaking valve, the 25th, the feed liquor valve, the 26th, soup circulation inlet valve, the 27th, liquid level gauge, the 28th, pneumatics pump intake valve, the 29th, thermometer, the 30th, steam inlet valve, the 31st, blowoff valve, the 32nd, cooling device apopore.
Five, the specific embodiment
Below in conjunction with accompanying drawing to the present invention wherein a kind of embodiment of softening clay kettle of specification be described further.
Referring to accompanying drawing, softening clay kettle of the present invention, comprise pot body 1, steam admission tube connector 12 and blowdown tube connector 11, at pot body 1 pot cover 2 is housed, described pot body 1 is vertical cylindric pot body, the pot body cavity diameter is 120cm, height is 270cm, for bearing pressure, the pot body at the bottom of and pot cover make arc shape, camber 30cm, wall thickness is that 0.6cm offers three interfaces at pot cover 2, be separately installed with safety valve 3, Pressure gauge 4 and air bleeding valve 5, the feed liquor valve 25 that is provided with inlet tube connector 6 on the top of pot body 1 and connects, pneumatics pump steam inlet tube connector 16 and the pneumatics pump intake valve 28 that connects, liquid level gauge connector 8 and the liquid level gauge 27 that connects, thermometer connector 15 and the thermometer 29 that connects, soup circulation inlet connecting branch 7 and the soup circulation inlet valve 26 that connects, the thermometer 29 that is provided with thermometer connector 9 in pot body 1 bottom and connects, soup loop exit tube connector 10 and the soup loop exit valve 22 that connects, steam steam inlet pipe 12, the diameter of described steam steam inlet pipe 12 is 5cm, wherein, admission end passes the external steam inlet valve 30 that connects of pot, steam output end extends to pot body middle part and makes the curved upwards steam supply of facing upward of outlet, be connected to liquid microcirculation pump between described soup circulation inlet valve 26 and the soup loop exit valve 22, described pneumatics pump intake valve 28 other ends are connected with a pot external air pressure pump appendix, be provided with the material frame in pot body 1 inner chamber bottom and put ring 13, put ring 13 at the material frame and have steam dispersing tablet 14, the diameter of dispersing tablet 14 is 20cm, thickness is 0.12cm, be shaped as flat, the dish shape, be provided with blow-off pipe 11 at pot body 1 intracavity bottom, outer wall at 1 end of pot body is provided with indirect chamber 17 and is provided with the heating chamber steam air intake tube connector 18 that is communicated with indirect chamber 17 and condensation-water drain 19 that diameter is 2.5cm, described heating chamber steam air intake tube connector 18 diameters are 2.5cm, and be connected to heating chamber inlet valve 23, described heating chamber is that metal material is made, described blow-off pipe 11 1 ends pass outside the indirect chamber at the bottom of pot body and are connected to blowoff valve 31, be provided with cooling device 20 and cooling device water inlet pipe interface 21 outside the perisporium below being close to 1 mouthful of pot body, described cooling device 20 usefulness diameters are made for the 5cm plastic round tube, by pot body 1 outer wall one sidetracking apopore 32 is being arranged, cooling device water inlet pipe interface 21 is connected to cooling device water intaking valve 24.
The present invention extensively is fit to plant class material, the especially enterprise in bamboo processing field and uses.Its operation principle is: open feed liquor valve 25, quantitatively inject the softening bleaching soup that in advance prepares in the pot, cover pot cover 2, open steam inlet valve 30, heat, when treating the liquid temperature rise to required temperature, opening pot cover 2 will neatly place vertically to lift up at the bamboo wood of the softening bleaching of material frame domestic demand and be placed on the material frame in pot body and put on the ring 13, airtight pot cover 2, close exhaust steam valve 5 and feed liquor valve 25, by steam dispersing tablet 14 and the effect of expecting that frame is put ring, make high-temperature steam by pot body centre be 360 degree shapes when to all the winds disperseing to expand from the bottom to top vertical lifting bamboo wood is heated to the temperature that sets, steam off inlet valve 30, the parameter that shows according to the top and the bottom thermometer changes and requirement, open soup circulation inlet valve 26 and soup loop exit valve 22, and start liquid microcirculation pump, a pot interior top and the bottom soup is circulated, dwindle the temperature difference and obtain desirable balance, meanwhile, open indirect chamber steam inlet valve 23 and pneumatics pump inlet valve 28 and start air pressure pump, give supercharging in the pot, make pot inner liquid medicine remain on the heartwood position of rapid osmotic under certain ideal concentration to bamboo wood, at heat-insulation pressure keeping to the time that sets, close heating chamber steam inlet valve 23, pneumatics pump inlet valve 28, the pneumatics pump, soup circulation terminal valve 26 and liquid microcirculation pump, open exhaust steam valve 5, unload be depressed into normal pressure after, close exhaust steam valve 5, open cooling device water intaking valve 24, make bamboo wood under negative pressure state, suck more soup to the heartwood position behind the temperature and time that sets, close cooling device water intaking valve 24, open exhaust steam valve 5 and pot cover 2, take out bamboo wood.Hydrothermal solution in the pot can be used repeatedly, only needs deployed required concentration, can carry out the softening bleaching operation of next pot.

Claims (7)

1. softening clay kettle, comprise a pot body (1), steam admission tube connector (12) and blowdown tube connector (11), it is characterized in that on pot body (1), being equipped with pot cover (2), on pot body (1) or pot cover (2), safety valve (3) is housed, Pressure gauge (4) and air bleeding valve (5), the feed liquor valve (25) that on the pot wall of pot body (1), is provided with inlet tube connector (6) and connects, pneumatics pump steam inlet tube connector (16) and the pneumatics pump intake valve (28) that connects, the liquid level gauge (27) that is provided with liquid level gauge connector (8) on pot body (1) top and connects, thermometer connector (15) and the thermometer (29) that connects, soup circulation inlet connecting branch (7) and the soup circulation inlet valve (26) that connects, the thermometer (29) that is provided with thermometer connector (9) in pot body (1) bottom and connects, soup loop exit tube connector (10) and the soup loop exit valve (22) that connects, steam steam inlet pipe (12), the vapour end of going into of described steam steam inlet pipe (12) passes pot external connection steam inlet valve (30), steam output end extends to a pot body middle part steam supply, be connected to liquid microcirculation pump between described soup circulation inlet valve 26 and the soup loop exit valve 22, described pneumatics pump intake valve 28 other ends are connected with a pot external air pressure pump appendix, be provided with the material frame in pot body (1) inner chamber bottom and put ring (13), put ring (13) at the material frame and have steam dispersing tablet (14), be provided with blow-off pipe (11) at pot body (1) intracavity bottom, outer wall at pot body (1) end is provided with indirect chamber (17) and is provided with heating chamber steam air intake tube connector (18) and the condensation-water drain (19) that is communicated with indirect chamber (17), described heating chamber steam air intake tube connector (18) is connected to heating chamber inlet valve (23), the indirect chamber that described blow-off pipe (11) one ends pass at the bottom of pot body is circumscribed with blowoff valve (31), be provided with cooling device (20) and cooling device water inlet pipe interface (21) outside the perisporium of being close to a pot body (1) mouthful below, water inlet pipe interface (21) is connected to cooling device water intaking valve (24).
2. according to claims 1 described softening clay kettle, it is characterized in that described pot body (1) is cylindric or square shape, be vertical, horizontal type or tilting.
3. according to claims 1 or 2 described softening clay kettles, it is characterized in that described pot cover (2), soften the bamboo wood sectional area of bleaching less than 25cm at need 2The time, if do not establish.
4. according to claims 1 described softening clay kettle, it is characterized in that the position that described soup circulation inlet connecting branch (7) is offered upward is provided with or directly offers in other position on pot body (1) top at the preceding inlet tube connector (6) of feed liquor valve (25), and be communicated with pot body (1) inner chamber.
5. according to claims 1 described softening clay kettle, it is characterized in that set pneumatics pump inlet pipe connection, soften the bamboo wood sectional area of bleaching less than 25cm at need 2The time, if do not establish.
6. according to claims 1 described softening clay kettle, it is characterized in that the position that described steam dispersing tablet (14) is offered is provided with in the top of steam steam inlet pipe (12) steam output end, its shape is flat, dish-shaped shape, circle or square.
7. according to claims 1 described softening clay kettle, it is characterized in that described cooling device (20) is pipe, ring-shaped water jacket, and be drilled with apopore (32), or intercalated water sleeve is set at pot body (1) outer wall in the inboard.
CN201110064834.5A 2011-03-15 2011-03-15 Softening bleaching pot Active CN102172938B (en)

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Application Number Priority Date Filing Date Title
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Application Number Priority Date Filing Date Title
CN201110064834.5A CN102172938B (en) 2011-03-15 2011-03-15 Softening bleaching pot

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CN102172938A true CN102172938A (en) 2011-09-07
CN102172938B CN102172938B (en) 2014-01-29

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104029265A (en) * 2014-06-27 2014-09-10 融安县肖销竹业有限责任公司 Bamboo strip steaming method
CN104070578A (en) * 2014-06-27 2014-10-01 融安县肖销竹业有限责任公司 Bamboo batten cooking pot
CN104070576A (en) * 2014-06-27 2014-10-01 融安县肖销竹业有限责任公司 Bamboo batten mat production line
CN110605768A (en) * 2019-09-06 2019-12-24 浙江云峰莫干山装饰建材有限公司 Manufacturing process of natural oak-imitated recombined decorative veneer

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1122743A (en) * 1994-11-11 1996-05-22 尤溪县林业科技推广中心 Method for prodn. of composite decoration board made of bamboo and China fir wood
CN201990891U (en) * 2011-03-15 2011-09-28 覃健林 Softening and bleaching kettle

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1122743A (en) * 1994-11-11 1996-05-22 尤溪县林业科技推广中心 Method for prodn. of composite decoration board made of bamboo and China fir wood
CN201990891U (en) * 2011-03-15 2011-09-28 覃健林 Softening and bleaching kettle

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104029265A (en) * 2014-06-27 2014-09-10 融安县肖销竹业有限责任公司 Bamboo strip steaming method
CN104070578A (en) * 2014-06-27 2014-10-01 融安县肖销竹业有限责任公司 Bamboo batten cooking pot
CN104070576A (en) * 2014-06-27 2014-10-01 融安县肖销竹业有限责任公司 Bamboo batten mat production line
CN104029265B (en) * 2014-06-27 2016-08-24 融安县肖销竹业有限责任公司 The boiling method of bamboo cane
CN110605768A (en) * 2019-09-06 2019-12-24 浙江云峰莫干山装饰建材有限公司 Manufacturing process of natural oak-imitated recombined decorative veneer

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EE01 Entry into force of recordation of patent licensing contract
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Application publication date: 20110907

Assignee: ZHEJIANG SUNCHA BAMBOO & WOOD Co.,Ltd.

Assignor: Qin Jian Lin

Contract record no.: X2020330000062

Denomination of invention: Softening bleaching pot

Granted publication date: 20140129

License type: Common License

Record date: 20200824