CN102172653A - Production process of metal microfilament for weaving - Google Patents
Production process of metal microfilament for weaving Download PDFInfo
- Publication number
- CN102172653A CN102172653A CN 201110020553 CN201110020553A CN102172653A CN 102172653 A CN102172653 A CN 102172653A CN 201110020553 CN201110020553 CN 201110020553 CN 201110020553 A CN201110020553 A CN 201110020553A CN 102172653 A CN102172653 A CN 102172653A
- Authority
- CN
- China
- Prior art keywords
- diameter
- wire
- annealing
- annealing furnace
- weaving
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
The invention discloses a manufacturing process of a metal microfilament for weaving, belonging to the weaving industry. For the metal microfilament manufactured by the process, the linear diameter, extensibility, tearing strength and staining effect can completely satisfy the weaving purpose. The production process adopts a procedure of drawing three times and annealing twice, and the specific process route is as follows: (1) drawing a raw metal filament of which the diameter is 0.5mm for the first time until the diameter is 0.2mm; (2) drawing for the second time until the diameter is 0.075mm; (3) annealing the metal microfilament of which the diameter is 0.075mm for the first time; (4) drawing for the third time until the diameter is 0.035mm; (5) annealing the metal microfilament of which the diameter is 0.035mm for the second time; (6) using the metal filament treated by a second annealing furnace as a finished product, and winding the metal filament around a coiling shaft; and (7) packaging, inspecting, and warehousing, wherein the weaving temperature in a first annealing furnace and the second annealing furnace is 1030-1050 DEG C. The included angle between the inner surfaces of two end plates of a traverse shaft and the center line of a reel is 23-33 degrees, the pay-off process is smooth, the microfilament can not be broken in the weaving process, the fabric is level, and the yield is high.
Description
Technical field
The present invention relates to a kind of textile material silk production technology, be specifically related to a kind of weaving metal fibril production technology.
Background technology
Along with the development of society, people pursue the novelty, luxurious, graceful of clothes fashion more; Pursuing clothes more has and isolates electromagnetism, radiation proof, corrosion-resistant, multinomial function such as degree of staining good, memory is stereotyped.Metal fibril was widely used on the garment material in recent years, with metal fibril and various traditional textile fiber blend, because metal fibril is made by STAINLESS STEEL WIRE, have effects such as good isolation electromagnetism, radiation proof, corrosion-resistant and memory typing, be widely used in and make clothes, gauze kerchief, tablecloth, bunting etc., enjoy people to like.Because the metal fibril blended yarn weaved fabric has very strict requirement to flexibility wiry, percentage elongation, tearing strength, tinting strength, tinting power etc., the manufacture craft of present metal fibril is coarse, the metal fibril of making has following weak point, is difficult to satisfy the requirement of textile industry:
1, the line footpath is thick excessively, and generally more than 0.050MM, flexibility is poor.
2, percentage elongation is little, is being 15% generally.
3, tearing strength is low, is generally less than or equals 620MPA.
4, coloring effect is poor.
5, traverse shaft adopts in line or 45 degree faces, and it is big that outlet produces resistance to metal fibril, causes metal fibril stressed excessive, makes its percentage elongation excessive descent even fracture, has a strong impact on the flatness of lining, and production efficiency is low.
6, drawing mould adopts the rhinestone manufacturing, and hardness is low, the metal fibril poor surface smoothness.
Summary of the invention
In order to solve the problems of the technologies described above, the invention provides a kind of weaving metal fibril manufacture craft, the metal fibril that uses this technology to make, line footpath, percentage elongation, tearing strength and coloring effect can satisfy weaving fully and use.
The present invention realizes with following technical scheme: a kind of weaving metal fibril production technology, and its technological process is as follows:
The metal precursor is sent into wire drawing machine, by the extruding of mould, metal precursor variation in diameter; Wire after attenuating is eliminated the wire internal stress fast by annealing furnace; The wire that comes out from annealing furnace is wound on the take-up axle; It is characterized in that: this production technology is taked the technical process of three drawings, twice annealing heat, and concrete process route is as follows:
1., diameter is that the metal precursor of 0.5mm is sent into first wire drawing machine, pulling to diameter is 0.2mm.
2., diameter sends into second wire drawing machine for the 0.2mm wire, pulling to diameter is 0.075mm.
3., the wire of 0.075mm diameter enters first annealing furnace, carries out the annealing first time.
4., first annealing after wire send into the 3rd wire drawing machine, pulling to diameter is 0.035mm.
5., the wire of 0.035mm diameter enters second annealing furnace, carries out the annealing second time.
6., the wire behind second annealing furnace is finished product, be wrapped on the take-up axle.
7., packing, check, warehouse-in.
Described first annealing furnace and second annealing furnace, furnace temperature are that 1030 degree are to 1050 degree.
The wire of described 0.075mm diameter is 5 meters of per seconds by the speed of first annealing furnace.
The wire of described 0.035mm diameter is 10 meters of per seconds by the speed of second annealing furnace.
Described take-up axle is the oblique traverse shafts in 28 degree angles.
Angle between described 28 degree oblique traverse shaft two head end panel medial surfaces in angle and the bobbin center line is that 23 degree are to 33 degree.
Good effect of the present invention is:
1, thin through the metal fibril line footpath of three drawings, flexibility is good, and the textile touch that adds metal fibril is soft, does not have the stiff sense of metal.
2, through twice annealing heat-treated metal microfilament percentage elongation height,, be up to 33% generally 28%.
3, the tearing strength of metal fibril and coloring effect obviously improve, and can satisfy weaving fully and use.
4, drawing mould adopts the rough diamond manufacturing, the hardness height, and the metal fibril surface smoothness is good.
5, adopt the oblique traverse shaft in 28 degree angles, the unwrapping wire smoothness does not break in the weaving process, and lining is smooth, the output height.
The specific embodiment
A kind of weaving metal fibril production technology, intrinsic technological process are to be that 0.5mm metal precursor is sent into wire drawing machine with diameter, and by the extruding of mould, the former filament diameter of metal becomes moves 0.2mm to; Carry out second wire drawing again to 0.05mm.Carry out annealing in process then.Production technology of the present invention is taked the technical process of three drawings, twice annealing heat, and concrete process route is as follows:
1., diameter is that the metal precursor of 0.5mm is sent into first wire drawing machine, pulling to diameter is 0.2mm.
2., diameter sends into second wire drawing machine for the 0.075-mm wire, pulling to diameter is 0.075mm.
3., the wire of 0.075mm diameter enters first annealing furnace, carries out the annealing first time.
4., first annealing after wire send into the 3rd wire drawing machine, pulling to diameter is 0.035-mm.
5., the wire of 0.035mm diameter enters second annealing furnace, carries out the annealing second time.
6., the wire behind second annealing furnace is finished product, be wrapped on the take-up axle.
7., packing, check, warehouse-in.
Described first annealing furnace and second annealing furnace, furnace temperature are that 1030 degree are to 1050 degree.Intrinsic technology furnace temperature has only 980 degree, and wire is 10 meters of per seconds by the speed of annealing furnace, and the annealing effect is bad.
The wire of described 0.075mm diameter is 5 meters of per seconds by the speed of first annealing furnace.
The wire of described 0.035mm diameter is 10 meters of per seconds by the speed of second annealing furnace.
By above twice annealing, the internal stress that metal fibril produces in drawing process is eliminated fully, and metal lattice changes, and the percentage elongation height of metal fibril generally 28%, is up to 33%.The tearing strength and the coloring effect of metal fibril obviously improve simultaneously, can satisfy weaving fully and use.
By above three drawings, the metal fibril line directly reaches 0.035mm, and flexibility is good, and the textile touch that adds metal fibril is soft, does not have the stiff sense of metal.
Described take-up axle is the oblique traverse shafts in 28 degree angles.To be 23 degree spend to 33 angle between described 28 the degree oblique traverse shaft two head end panel medial surfaces in angle and the bobbin center lines, and the unwrapping wire smoothness does not break in the weaving process, and lining is smooth, the output height.
Claims (6)
1. weaving metal fibril production technology, its technological process is as follows: the metal precursor is sent into wire drawing machine, by the extruding of mould, metal precursor variation in diameter; Wire after attenuating is eliminated the wire internal stress fast by annealing furnace; The wire that comes out from annealing furnace is wound on the take-up axle; It is characterized in that: this production technology is taked three drawings, the technical process of twice annealing heat, and concrete process route is as follows:
1., diameter is that the metal precursor of 0.5mm is sent into first wire drawing machine, pulling to diameter is 0.2mm;
2., diameter sends into second wire drawing machine for the 0.2mm wire, pulling to diameter is 0.075mm;
3., the wire of 0.075mm diameter enters first annealing furnace, carries out the annealing first time;
4., first annealing after wire send into the 3rd wire drawing machine, pulling to diameter is 0.035mm;
5., the wire of 0.035mm diameter enters second annealing furnace, carries out the annealing second time;
6., the wire behind second annealing furnace is finished product, be wrapped on the take-up axle;
7., packing, check, warehouse-in.
2. weaving metal fibril production technology according to claim 1 is characterized in that: described first annealing furnace and second annealing furnace, furnace temperature are that 1030 degree are to 1050 degree.
3. weaving metal fibril production technology according to claim 1 is characterized in that: the wire of described 0.075mm diameter is 5 meters of per seconds by the speed of first annealing furnace.
4. weaving metal fibril production technology according to claim 1 is characterized in that: the wire of described 0.035mm diameter is 10 meters of per seconds by the speed of second annealing furnace.
5. weaving metal fibril production technology according to claim 1 is characterized in that: described take-up axle is the oblique traverse shafts in 28 degree angles.
6. weaving metal fibril production technology according to claim 5 is characterized in that: the angle between described 28 degree angle oblique traverse shaft two ends panel medial surfaces and the bobbin center line is that 23 degree are to 33 degree.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110020553 CN102172653A (en) | 2011-01-18 | 2011-01-18 | Production process of metal microfilament for weaving |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110020553 CN102172653A (en) | 2011-01-18 | 2011-01-18 | Production process of metal microfilament for weaving |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102172653A true CN102172653A (en) | 2011-09-07 |
Family
ID=44516003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110020553 Pending CN102172653A (en) | 2011-01-18 | 2011-01-18 | Production process of metal microfilament for weaving |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102172653A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847735A (en) * | 2012-08-23 | 2013-01-02 | 常丰（无锡）金属制品有限公司 | Production process of metal microfilament for weaving |
| CN106345838A (en) * | 2016-08-18 | 2017-01-25 | 桥运精密部件（苏州）有限公司 | Preparation method of metal filament with high porosity |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10166180A (en) * | 1996-12-11 | 1998-06-23 | Nippon Steel Corp | Manufacture of flux-cored seamless wire for welding stainless steel |
| EP0859064A1 (en) * | 1997-02-18 | 1998-08-19 | UGINE SAVOIE (société anonyme) | Stainless steel for manufacturing drawn wire, especially tyre reinforcement wire, and process of manutacturing said wire |
| CN101414498A (en) * | 2008-10-16 | 2009-04-22 | 露笑科技股份有限公司 | Technique for preparing ultramicro enamelling cuprum round line |
| CN101607360A (en) * | 2008-06-17 | 2009-12-23 | 北京达博有色金属焊料有限责任公司 | Mass production method for ultra-fine bonding gold wire |
| CN101844158A (en) * | 2009-03-27 | 2010-09-29 | 上海足利金属材料有限公司 | Phi 0.03m special titanium filament processing process |
| CN101927274A (en) * | 2010-09-13 | 2010-12-29 | 河南恒星科技股份有限公司 | Hyperfine steel wire and production technology thereof |
-
2011
- 2011-01-18 CN CN 201110020553 patent/CN102172653A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH10166180A (en) * | 1996-12-11 | 1998-06-23 | Nippon Steel Corp | Manufacture of flux-cored seamless wire for welding stainless steel |
| EP0859064A1 (en) * | 1997-02-18 | 1998-08-19 | UGINE SAVOIE (société anonyme) | Stainless steel for manufacturing drawn wire, especially tyre reinforcement wire, and process of manutacturing said wire |
| CN101607360A (en) * | 2008-06-17 | 2009-12-23 | 北京达博有色金属焊料有限责任公司 | Mass production method for ultra-fine bonding gold wire |
| CN101414498A (en) * | 2008-10-16 | 2009-04-22 | 露笑科技股份有限公司 | Technique for preparing ultramicro enamelling cuprum round line |
| CN101844158A (en) * | 2009-03-27 | 2010-09-29 | 上海足利金属材料有限公司 | Phi 0.03m special titanium filament processing process |
| CN101927274A (en) * | 2010-09-13 | 2010-12-29 | 河南恒星科技股份有限公司 | Hyperfine steel wire and production technology thereof |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102847735A (en) * | 2012-08-23 | 2013-01-02 | 常丰（无锡）金属制品有限公司 | Production process of metal microfilament for weaving |
| CN102847735B (en) * | 2012-08-23 | 2015-05-06 | 常丰（无锡）金属制品有限公司 | Production process of metal microfilament for weaving |
| CN106345838A (en) * | 2016-08-18 | 2017-01-25 | 桥运精密部件（苏州）有限公司 | Preparation method of metal filament with high porosity |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN204000074U (en) | A kind of RING SPINNING twin-core cladded yarn | |
| CN105274692A (en) | Two-core covering yarn made by ring spinning and production method thereof | |
| CN104611807A (en) | Method for producing segment-color rough yarn | |
| CN107513789A (en) | One kind washs bright and beautiful polyurethane covered yarn and its preparation technology | |
| CN104894715A (en) | Device for preparing chinlon 6POY/ spandex stretching false-twisting covering yarns by one-step method | |
| CN102534898A (en) | Method for preparing DTY (drawn textured yarn) polyester super-bright flat yarn by POY (polyester pre-oriented yarn) polyester yarn | |
| CN102172653A (en) | Production process of metal microfilament for weaving | |
| CN104818560B (en) | A kind of plush yarn and its production method | |
| CN102493036A (en) | Method for optimizing segment color effect of segment-colored slub yarns | |
| CN102134768B (en) | Silk imitated polyester filament different shrinkage air multi-textured yarns | |
| CN101560715B (en) | Processing filament, manufacture method and application thereof | |
| CN102847735B (en) | Production process of metal microfilament for weaving | |
| CN106283305A (en) | A kind of mixed fine processing long filament and prepared fabric | |
| CN204752986U (en) | A equipment that is used for tensile false twist cladding silk of one -step method preparation polyamide fibre 6POY spandex | |
| CN102701604A (en) | Warp slurry of fiberglass electronic textile yarn | |
| CN101144211A (en) | Method for preparing different fibre with wool simulation effect | |
| CN103184597A (en) | Full-dull polyester low-stretch yarn production method | |
| CN105755620A (en) | Contrast effect flax-like fiber and preparation method thereof | |
| CN102517720A (en) | Method for preparing flat polyester DTY by using POY | |
| CN105113083A (en) | Nylon-spandex covered yarn used for manufacturing light and thin wear-resistant steel silk stockings and production technology thereof | |
| CN105297229B (en) | A kind of processing unit (plant) and method for producing flat yarn | |
| CN205241922U (en) | Roving AB yarn | |
| CN100489168C (en) | production method of low boiling water contraction rate polyester fiber drafting textured filament yarn | |
| CN104532431A (en) | Coating technology for anti-cutting leather working gloves knitting materials | |
| CN102776638A (en) | Manufacturing process of coarse denier air covered yarn |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110907 |