CN101560715B - Processing filament, manufacture method and application thereof - Google Patents
Processing filament, manufacture method and application thereof Download PDFInfo
- Publication number
- CN101560715B CN101560715B CN200810023726.1A CN200810023726A CN101560715B CN 101560715 B CN101560715 B CN 101560715B CN 200810023726 A CN200810023726 A CN 200810023726A CN 101560715 B CN101560715 B CN 101560715B
- Authority
- CN
- China
- Prior art keywords
- wire feed
- filament
- feed roller
- processing
- processed filament
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Abstract
The invention discloses a processing filament, a manufacture method and an application thereof. The processing filament is characterized in that the outside diameter of a filament axial direction is provided with an irregular rough part and an irregular fine part, and fabrics made by the processing filaments have concavo-convex structures on the fiber surfaces after alkali decrement treatment. Themanufacture method comprises the following steps: using POY as a raw material; heating and stretching the raw material by a heater between a first filament-feeding roller and a second filament-feedin g roller, and then entering a hot box between the second filament-feeding roller and a third filament-feeding roller for thermal molding; then, entering a position between the third filament-feeding roller and a fourth filament-feeding roller by a certain overfeeding, and then forming a network through blowing and twisting the raw material by air; and finally, coiling and molding the network to prepare the processing filament. The processing filament is woven after being twisted, and the prepared fabrics are dyed after alkali decrement processing, have the natural luster of natural silk and the soft feel of silk floss and have natural deep and light stripes and favorable ventilation that the natural silk has not, therefore, the processing filament is particularly suitable for summer light fashionable materials.
Description
Technical field
The invention belongs to a kind of processed filament, particularly a kind of processed filament and manufacture method thereof and purposes.
Background technology
Slivers processing method take the POY precursor as raw material has multiple, as by the POY precursor is extended the manufacture method that false twisting becomes network yarn at elasticizer, also has by the POY precursor is extended to make it become full processing method of extending silk etc.The long filament that above method makes, although each own different Fabric Style characteristic, or soft feeling is not good enough, or do not possess the ombre sense of nature.As the frivolous fashion material in summer, resultant effect is not good.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide the axial external diameter of a kind of filament to have irregular thick section and thin section, through Wu Site measure its U% between 0.8～1.8 and the boiling water shrinkage that has below 15%, crimp recovery is in the manufacture method of processed filament and the fabric thereof of 5% following characteristics, the fabric that the processed filament that makes in this way makes after twisting is through alkali decrement poststaining, the fabric that machining gets has as the natural silk soft feel as the natural gloss and silk flosssilk wadding, and because the axial external diameter of filament has the natural ombre that irregular thick section and thin section produce.It is the splendid frivolous material that is fit to summer.
The technical solution used in the present invention is as follows:
A kind of processed filament take POY as Raw material processing is characterized by filament direction of principal axis external diameter and has irregular thick section and thin section, and Wu Site measures U% between 0.7～1.7.The boiling water shrinkage of processed filament is below 15%, and crimp recovery is below 5%.This processed filament is weaved after twisting, and the fabric that makes can produce ombre through the alkali deweighting poststaining.
A kind of manufacture method of processed filament, use equipment are the equipment that has the yarn heat treating apparatus.
Process is as follows:
Take POY as raw material, raw material thread is drawn respectively through behind the first yarn cutter and the first fine motion device from original silk rack, adds hot-stretch by the heater between the first wire feed roller and the second wire feed roller; Described POY is special POY or common POY or the modification POY that contains easy stripping composition.Its section configuration can be circle or special-shaped or its combination.The temperature range of the described heater of drawing effect is 40～140 ℃ in order to obtain preferably, and the ratio of the linear resonance surface velocity between described the second wire feed roller and the first wire feed roller is greater than 1, and the maximum of its ratio is less than the elongation at break % of POY raw material.
Add yarn after the hot-stretch and enter hot case typing between the second wire feed roller and the 3rd wire feed roller; For obtaining preferably HEAT SETTING effect, the setting range of its temperature was when described hot case was the hot case of contact-type: 120～220 ℃, the setting range of its temperature is during for the hot case of non-contact type: 150～300 ℃, the ratio of the linear resonance surface velocity between described the 3rd wire feed roller and the second wire feed roller is 0.6～3.
Processed filament overfeeding after the HEAT SETTING enters between the 3rd wire feed roller and the 4th wire feed roller the nozzle of interlace and blows to twist with the fingers to form by air and batch moulding behind the network and make processed filament; For obtaining preferably network effect, it is 0.5～6Kg/cm that the blowing of the nozzle of interlace between the 3rd wire feed roller and the 4th wire feed roller twisted with the fingers air pressure
2, the setting range of the ratio of linear resonance surface velocity is between 0 to 1 between the 4th wire feed roller and the 3rd wire feed roller.
The axial external diameter of gained processed filament filament has irregular thick section and thin section, through Wu Site measure its U% between 0.8～1.8 and the boiling water shrinkage that has below 15%, crimp recovery is in the feature below 5%.
When manufacturing has application in the imitative silk fabric of ombre sense, will weave after the processed filament twisting, twisting twist number range is 0～3600T/M, fabric tissue can be plain weave, twill, forging line or other alternative constructions.Its fabric is through the alkali deweighting poststaining, and the alkali reduction rate is controlled in 3～30% the scope, obtains fabric.
Description of drawings
Accompanying drawing is novel processed filament manufacture method schematic diagram:
Among the figure, 1 first yarn cutter, 2 first fine motion devices, 3 first wire feed rollers, 4 heaters, 5 second wire feed rollers, 6 thread guides, 7 hot casees, 8 the 3rd wire feed rollers, 9 the nozzle of interlace, 10 the 4th wire feed rollers, 11 fracture of wire detectors, 12 rollers that oil, 13 coiling and moldings.
The specific embodiment
Embodiment 1:
AT501 board in Japan's love machine production is produced, take containing of 130dtex/36f specification easy stripping composition special polyester POY as raw material, raw material from guide frame draw through behind 1 first yarn cutter successively through 2 first fine motion devices, 3 first wire feed rollers, by 4 heaters between 3 first wire feed rollers and 5 second wire feed rollers, its heter temperature is 65 ℃, the ratio of the linear resonance surface velocity between described the second wire feed roller and the first wire feed roller is 1.5, after through 5 second wire feed rollers, 6 thread guides, be transported to 7 hot casees between the second wire feed roller and 8 the 3rd rollers, the heat setting temperature of yarn in the hot case of contact-type is 180, the ratio of the linear resonance surface velocity between described the 3rd wire feed roller and the second wire feed roller is 1, by 9 the nozzle of interlace between 8 the 3rd wire feed rollers and 10 the 4th wire feed rollers yarn is added network, it is 3Kg/cm that the blowing of its nozzle of interlace twisted with the fingers air pressure
2, the ratio of linear resonance surface velocity is 0.98 (overfeeding 2%) between the 4th wire feed roller and the 3rd wire feed roller.Applying yarn behind the network oils by 12 and obtains this novel processed filament after roller oils behind 13 coiling and moldings.Measuring processed filament U% through the Uster sliver instrument is 1.4, and its boiling water shrinkage is 12%, and crimp recovery is 1.5%.Be woven into fabric with plain weave behind this processed filament twisting 1800T/M.Fabric with disperse dyeing, obtains having the imitative silk fabric of ombre sense after alkali decrement 20%.
Embodiment 2:
7 hot casees described in the embodiment 1 can use contactless hot case.Ordinary polyester POY with 175dtex/96f is processed as example, raw material from guide frame draw through behind 1 first yarn cutter successively through 2 first fine motion devices, 3 first wire feed rollers, it is 80 ℃ by its hot actuator temperature of 4 heaters between 3 first wire feed rollers and 5 second wire feed rollers, the ratio of the linear resonance surface velocity between described the second wire feed roller and the first wire feed roller is through 5 second wire feed rollers after 1.35 times, 6 thread guides, be transported to 7 hot casees between the second wire feed roller and 8 the 3rd rollers, yarn in the hot case of non-contact type through 200 the degree the temperature HEAT SETTING, the ratio of the linear resonance surface velocity between described the 3rd wire feed roller and the second wire feed roller is 0.98, by 9 the nozzle of interlace between 8 the 3rd wire feed rollers and 10 the 4th wire feed rollers yarn is added network again.It is 2.5Kg/cm that the blowing of its nozzle of interlace twisted with the fingers air pressure
2, the ratio of linear resonance surface velocity is that 0.97 (being overfeeding 3%) applies simultaneously and blow that to twist with the fingers air pressure be 2.5Kg/cm between the 4th wire feed roller and the 3rd wire feed roller
2Network after behind 13 coiling and moldings, obtain this novel processed filament after oiling by 12 rollers that oil.Measuring processed filament U% through the Uster sliver instrument is 1.7, and its boiling water shrinkage is 8%, and crimp recovery is 1.2%.Be woven into fabric with plain weave behind this processed filament twisting 2800T/M.Fabric with disperse dyeing, obtains having the imitative silk fabric of ombre sense after alkali decrement 23%.
Embodiment 3:
The POY raw material can use 1 polyester POY and 1 ordinary polyester POY that contains easy dissolved element among the embodiment 1,2 raw materials from guide frame draw through behind 1 first yarn cutter successively through 2 first fine motion devices, 3 first wire feed rollers, it is 65 ℃ by its hot actuator temperature of 4 heaters between 3 first wire feed rollers and 5 second wire feed rollers, the ratio of the linear resonance surface velocity between described the second wire feed roller and the first wire feed roller is through 5 second wire feed rollers after 1.55 times, 6 thread guides, be transported to 7 hot casees between the second wire feed roller and 8 the 3rd rollers, yarn in the hot case of contact-type through 180 the degree the temperature HEAT SETTING, the ratio of the linear resonance surface velocity between described the 3rd wire feed roller and the second wire feed roller is 0.98, by 9 the nozzle of interlace between 8 the 3rd wire feed rollers and 10 the 4th wire feed rollers yarn is added network again.It is 2.5Kg/cm that the blowing of its nozzle of interlace twisted with the fingers air pressure
2, the ratio of linear resonance surface velocity is that 0.97 (being overfeeding 3%) applies simultaneously and blow that to twist with the fingers air pressure be 3.5Kg/cm between the 4th wire feed roller and the 3rd wire feed roller
2Network after behind 13 coiling and moldings, obtain this novel processed filament after oiling by 12 rollers that oil.Measuring processed filament U% through the Uster sliver instrument is 1.25, and its boiling water shrinkage is 5.8%, and crimp recovery is 2.5%.Be woven into fabric with plain weave behind this processed filament twisting 2800T/M.Fabric with disperse dyeing, obtains having the imitative silk fabric of ombre sense after alkali decrement 18%.
Claims (4)
1. processed filament is characterized in that: filament direction of principal axis external diameter has irregular thick section and thin section, and Wu Site measures U% between 0.8～1.8, and the boiling water shrinkage of processed filament is below 15%, and crimp recovery is below 5%.
2. processed filament according to claim 1, it is characterized in that: the raw material thread of processed filament is polyester POY or ordinary polyester POY or the modified dacron POY that contains easy stripping composition, its section configuration is circular, special-shaped or its combination.
3. the manufacture method of a processed filament claimed in claim 1 is characterized in that: may further comprise the steps:
1. contain and select one or more as raw material thread among the polyester POY of easy stripping composition or ordinary polyester POY or the modified dacron POY, draw respectively through behind the first yarn cutter and the first fine motion device from original silk rack, add hot-stretch by the heater between the first wire feed roller and the second wire feed roller, the temperature range of heater is 40～140 ℃, the ratio of the linear resonance surface velocity between described the second wire feed roller and the first wire feed roller is 1～3
2. add yarn after the hot-stretch and enter hot case typing between the second wire feed roller and the 3rd wire feed roller, the setting range of its temperature was when described hot case was the hot case of contact-type: 120～220 ℃, the setting range of its temperature is during for the hot case of non-contact type: 150～300 ℃, the ratio of the linear resonance surface velocity between described the 3rd wire feed roller and the second wire feed roller is 0.6～3
3. overfeeding enters between the 3rd wire feed roller and the 4th wire feed roller the nozzle of interlace and blows to twist with the fingers to form by compressed air and batch moulding behind the network and make processed filament, and it is 0.5～6Kg/cm that the blowing of the nozzle of interlace between the 3rd wire feed roller and the 4th wire feed roller twisted with the fingers air pressure
2, the ratio of linear resonance surface velocity is 0～1 between the 4th wire feed roller and the 3rd wire feed roller.
4. a processed filament claimed in claim 1 has application in the imitative silk fabric of ombre sense in manufacturing, it is characterized in that: will weave after the processed filament twisting, the twisting twist 0～3600T/M is through the alkali deweighting poststaining, the alkali reduction rate is controlled in 3～30% the scope, obtains fabric.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810023726.1A CN101560715B (en) | 2008-04-17 | 2008-04-17 | Processing filament, manufacture method and application thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200810023726.1A CN101560715B (en) | 2008-04-17 | 2008-04-17 | Processing filament, manufacture method and application thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101560715A CN101560715A (en) | 2009-10-21 |
| CN101560715B true CN101560715B (en) | 2013-04-03 |
Family
ID=41219675
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN200810023726.1A Expired - Fee Related CN101560715B (en) | 2008-04-17 | 2008-04-17 | Processing filament, manufacture method and application thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101560715B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105002618A (en) * | 2015-09-02 | 2015-10-28 | 福建华峰新材料有限公司 | Cladding system of chinlon irregular pulled down yarn and preparation method thereof |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104233546A (en) * | 2013-06-06 | 2014-12-24 | 安吉登冠竹木开发有限公司 | Bamboo fiber manufacturing method |
| CN104711743B (en) * | 2013-12-12 | 2019-03-08 | 东丽纤维研究所（中国）有限公司 | A kind of silk like fabric fabric and its production method |
| CN114232156B (en) * | 2021-12-22 | 2023-03-14 | 江苏德力化纤有限公司 | Preparation method of split-fiber aggregation-type polyester yarn |
| CN115012089A (en) * | 2022-06-06 | 2022-09-06 | 江苏嘉通能源有限公司 | Preparation method of light and thin tensile deformation yarn for summer wear |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3701248A (en) * | 1969-02-24 | 1972-10-31 | Du Pont | Interlaced multifilament yarn |
| CN1006990B (en) * | 1984-12-20 | 1990-02-28 | 三菱丽阳株式会社 | Process for manufacture of polyester thick and thin yarn |
| JP2001146651A (en) * | 1999-11-18 | 2001-05-29 | Toray Ind Inc | Polyester multi-component false-twisted yarn and method of producing the same |
| CN1083500C (en) * | 1996-02-21 | 2002-04-24 | 东丽株式会社 | Irregular thickness polyamide fiber and process for producing the same |
| CN1107751C (en) * | 1995-09-13 | 2003-05-07 | 东丽株式会社 | Composite textured yarn, process for its production, woven or knitted fabrics made thereof, and apparatus for producing it |
| CN1896348A (en) * | 2005-07-11 | 2007-01-17 | 东丽纤维研究所（中国）有限公司 | Cationic dyed mixed-fibre processed filament and its production |
| CN1304662C (en) * | 2000-09-13 | 2007-03-14 | 帝人株式会社 | Thick and thin polyester multifilament yarn |
| CN1940156A (en) * | 2005-09-30 | 2007-04-04 | 厦门翔鹭化纤股份有限公司 | Production of wool-imitated special silk |
| CN1970860A (en) * | 2005-11-22 | 2007-05-30 | 东丽纤维研究所（中国）有限公司 | Double-component polyester fusing-bonding fancy yarn and its processing method and application |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3582289B2 (en) * | 1997-03-31 | 2004-10-27 | 東レ株式会社 | Thick and thin polyester multifilament and method for producing the same |
-
2008
- 2008-04-17 CN CN200810023726.1A patent/CN101560715B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3701248A (en) * | 1969-02-24 | 1972-10-31 | Du Pont | Interlaced multifilament yarn |
| CN1006990B (en) * | 1984-12-20 | 1990-02-28 | 三菱丽阳株式会社 | Process for manufacture of polyester thick and thin yarn |
| CN1107751C (en) * | 1995-09-13 | 2003-05-07 | 东丽株式会社 | Composite textured yarn, process for its production, woven or knitted fabrics made thereof, and apparatus for producing it |
| CN1083500C (en) * | 1996-02-21 | 2002-04-24 | 东丽株式会社 | Irregular thickness polyamide fiber and process for producing the same |
| JP2001146651A (en) * | 1999-11-18 | 2001-05-29 | Toray Ind Inc | Polyester multi-component false-twisted yarn and method of producing the same |
| CN1304662C (en) * | 2000-09-13 | 2007-03-14 | 帝人株式会社 | Thick and thin polyester multifilament yarn |
| CN1896348A (en) * | 2005-07-11 | 2007-01-17 | 东丽纤维研究所（中国）有限公司 | Cationic dyed mixed-fibre processed filament and its production |
| CN1940156A (en) * | 2005-09-30 | 2007-04-04 | 厦门翔鹭化纤股份有限公司 | Production of wool-imitated special silk |
| CN1970860A (en) * | 2005-11-22 | 2007-05-30 | 东丽纤维研究所（中国）有限公司 | Double-component polyester fusing-bonding fancy yarn and its processing method and application |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105002618A (en) * | 2015-09-02 | 2015-10-28 | 福建华峰新材料有限公司 | Cladding system of chinlon irregular pulled down yarn and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101560715A (en) | 2009-10-21 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101423990B (en) | Imitation wool composite textured yam and method for producing the same | |
| CN100595358C (en) | Process for producing wool-like polyester composite filament yarn | |
| CN102517680B (en) | Multi-hole superfine denier polyamide 6 POY/FDY interlacing composite fiber, its preparation method and its device | |
| CN101560715B (en) | Processing filament, manufacture method and application thereof | |
| KR101694677B1 (en) | High elastic full dull polyester composite, and preparation method of fabric using the same | |
| CN107723861A (en) | A kind of preparation method for super soft ultra-fine denier polyester filament yarn | |
| CN101824689A (en) | Textured yarn and processing method, special device and applications thereof | |
| CN106435781B (en) | A kind of moisture absorption is ventilative to imitate numb nylon fibre and preparation method thereof | |
| KR101870833B1 (en) | Multi shringkable and high elastic polyester composite, and preparation method of fabric using the same | |
| KR101801121B1 (en) | Polyester conjugated yarn with texturing and method for producing fabric thereby | |
| CN110886033A (en) | Stretch yarn of low modulus elastic fiber and preparation method thereof | |
| CN103590140B (en) | A kind of imitative multiple polyisocyanate of linen look is combined short fibre and manufacture method thereof | |
| KR101626578B1 (en) | High elastic polyester composite yarn having sweat-absorbing and rapid-drying property, and preparation method of fabric using the same | |
| CN106283305A (en) | A kind of mixed fine processing long filament and prepared fabric | |
| CN110438615A (en) | A kind of production method and its process units of edenweiss fiber | |
| CN106906562B (en) | Production process of high-elasticity leather base cloth | |
| CN101343792A (en) | Method for manufacturing colorful silk | |
| CN108118418B (en) | Feather-like composite textured yarn and preparation method thereof | |
| CN101144211A (en) | Method for preparing different fibre with wool simulation effect | |
| CN107938084B (en) | Polyester fiber of gypsophila | |
| CN100489168C (en) | production method of low boiling water contraction rate polyester fiber drafting textured filament yarn | |
| JP2001192940A (en) | False-twist composite finished yarn, method and equipment for producing the same, and woven fabric and knitted fabric | |
| KR101938818B1 (en) | polyester composite having a various shrinkage, and preparation method of fabric using the same | |
| CN201024243Y (en) | Acrylic fibre filament production facility | |
| KR101942857B1 (en) | High elasticity polyester composite yarn having delicate luster, and preparation method of fabric using the same |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130403 Termination date: 20160417 |