CN102157320A - Exhaust framing device - Google Patents

Exhaust framing device Download PDF

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Publication number
CN102157320A
CN102157320A CN 201110054715 CN201110054715A CN102157320A CN 102157320 A CN102157320 A CN 102157320A CN 201110054715 CN201110054715 CN 201110054715 CN 201110054715 A CN201110054715 A CN 201110054715A CN 102157320 A CN102157320 A CN 102157320A
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China
Prior art keywords
exhaust
charge
frame
dull
water inlet
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CN 201110054715
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Chinese (zh)
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CN102157320B (en
Inventor
李梦琪
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Tian Yongjiang
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李梦琪
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Abstract

The invention discloses an exhaust framing device. The device comprises a material rack, cooling devices and exhaust devices, wherein the material rack comprises at least three supporting columns which are arranged in a row at intervals; the lower ends of the supporting columns are installed on a base; at least two rows of horizontal supporting beams are installed between the supporting columns; at least three supporting arms vertical to the supporting columns are installed on the supporting beams and/or supporting columns; the cooling devices comprise a plurality of water inlet header pipes and water outlet header pipes; and the water inlet and outlet header pipes are installed inside the supporting columns. The exhaust framing device provided by the invention saves the installation space of the whole device and lowers the production cost. Meanwhile, the supporting columns are installed in a plane and are arranged in the air outlet positions of the heating furnace, thus being more favourable for the hot air in the heating furnace to directly blow the materials on the slab and further improving the uniformity of heating of the materials on the slab and the heating efficiency.

Description

The exhaust frame device
Technical field
The present invention relates to dull and stereotyped material pump-down process technology, especially relate to a kind of exhaust frame device that is used for dull and stereotyped material pump-down process.
Background technology
In the manufacturing process of dull and stereotyped material, for example in the manufacturing process of the vacuum glass of flat-panel monitor or heat insulation, sound insulation, need stacked substrate be heated-exhaust (vacuumizing)-processing of sealing, in commercial process, in order to raise the efficiency and quality, need to adopt specialized apparatus to realize the above-mentioned treatment process of dull and stereotyped material.
At present, usually equipment and the operation that adopts is, adopt the material frame loading plate material of air discharge trolley, a plurality of dull and stereotyped materials are transported in the heating furnace heat, by exhaust apparatus the blast pipe on the dull and stereotyped material is implemented pump-down process simultaneously, with the state that is evacuated of the inner chamber between the substrate of dull and stereotyped material, last, the blast pipe of seal plate material keeps the inner chamber of dull and stereotyped material to be in vacuum state.
The material frame of existing air discharge trolley is generally the cube frame structure, the brace summer of the horizontal direction that has four support posts and be connected with support post, perpendicular dull and stereotyped material supporting member is installed on the brace summer of level, dull and stereotyped material is put into the material frame from the material frame facet, and level is carried on supporting member.
Application number is that 200610110909.8 Chinese patent literature discloses a kind of exhaust push car for processing panel.
Above-mentioned exhaust push car for processing panel comprises, go-cart body and the material frame that is arranged on the go-cart body, the material frame is two cubical frameworks that six roots of sensation support post framework becomes, between each support post, be horizontally installed with the multilayer brace summer, brace summer is provided with the supporting member vertical with brace summer, this supporting member is a cylindrical shape, and dull and stereotyped material is put into the material frame from the side direction of material frame, and level rides over supporting member.
And, in the middle of two frameworks, hot box is installed, be provided with cooling water ingress pipe and cooling water set discharge pipe in the hot box.
The disclosed exhaust push car for processing panel of above-mentioned disclosed patent documentation, hot box is placed between two frameworks, has the effect of saving installing space.
But,, to take a part of installing space certainly because technique scheme has these parts of hot box.Simultaneously, because the cube structure that the material frame in this technical scheme adopts many support post frameworks to become, the material frame carries dull and stereotyped material and enters heating furnace when heating, support post all around can hinder hot blast and blow to dull and stereotyped material, thereby can cause the problem that heating is inhomogeneous and the efficiency of heating surface is low of dull and stereotyped material.
Summary of the invention
The invention provides a kind of exhaust frame device, in order to solve defective of the prior art, can save installing space and reduce production costs, and improve the efficiency of heating surface of dull and stereotyped material and the uniformity of heating.
The invention provides a kind of exhaust frame device, comprise material frame, cooling device and exhaust apparatus,
Described material frame comprises at least three support posts, described support post is arranged in a row at interval, the lower end of described support post is installed on the base, the brace summer of at least two rows' level is installed between the described support post, at least three support arms vertical with described support post are installed on described brace summer and/or the described support post;
Described cooling device comprises several water inlet manifolds and outfall sewer, and described water inlet manifold and outfall sewer are installed in the inside of described support post;
Described exhaust apparatus is communicated with the exhaust outlet of dull and stereotyped material.
Preferably, described exhaust apparatus comprises several exhaust sealing heads, exhaust charge and an exhaust main;
Described exhaust sealing head comprises exhaust outlet joint, exhaust chamber and cooling water chamber, described exhaust outlet joint is communicated with the exhaust outlet of dull and stereotyped material, described exhaust chamber is communicated with described exhaust main by described exhaust charge, has heater in the described exhaust chamber;
Described exhaust main is installed in the position near described material frame bottom.
Preferably, described cooling device comprises that also into water is in charge of, water outlet is in charge of and cooling water circulating pump, and described water inlet manifold is communicated with described cooling water circulating pump, and described outfall sewer directly enters bosh with water; Described water inlet is in charge of an end of being in charge of with water outlet and is communicated with described cooling water chamber, and described water inlet is in charge of the other end of being in charge of with water outlet and is communicated with described water inlet manifold and outfall sewer respectively.
Preferably, this device also comprises clamping device, and this clamping device is fixed on the exhaust sealing head on the exhaust outlet of dull and stereotyped material.
Preferably, this device also comprises the containment member of T shape, and the sealing member is placed in the exhaust outlet of dull and stereotyped material, and leaves the gap between described exhaust outlet.
Preferably, be provided with horizontal heat shields between the upper and lower of described material frame.
Preferably, a side of described material frame is equipped with vertical thermal insulation board.
Preferably, between the described support arm of every row heating foil is installed.
Preferably, the two ends of described heating foil are provided with spring traction device, are used to keep the planarization of described heating foil.
Preferably, this device also comprises control device, is specially PLC or single-chip microcomputer, communicates by letter with host computer by wireless signal, is used to control described exhaust apparatus and cooling device.
In exhaust frame device provided by the invention, described material frame comprises at least three support posts, described support post is arranged in a row at interval, the lower end of described support post is installed on the described base, the brace summer of at least two rows' level is installed between the described support post, at least three support arms vertical with described support post are installed on described brace summer and/or the described support post; Described cooling device comprises several water inlet manifolds and outfall sewer, and described water inlet manifold and outfall sewer are installed in the inside of described support post.
Because the present invention is installed in described support post inside with described water inlet manifold and outfall sewer, compared with prior art, having reduced needs to load the hot box parts of described water inlet manifold and outfall sewer, thereby has saved whole Unit Installation space and reduced production cost.Simultaneously, owing to described support post is installed in the plane, and be arranged on the position of the air-out of heating furnace, the hot blast that more helps in the heating furnace directly blows on dull and stereotyped material, improves the uniformity of dull and stereotyped material heating, improves the efficiency of heating surface.
In addition, in preferred version of the present invention, be provided with thermal insulation board between the upper and lower of material frame, dull and stereotyped material is placed on the top heating of material frame, miscellaneous part is placed on the bottom of material frame, to miscellaneous part cooling cooling, ensures the normal use of miscellaneous part by cold air.
Description of drawings
Fig. 1 is the front view of first kind of embodiment of exhaust frame device provided by the invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of first kind of embodiment of the exhaust apparatus in the exhaust frame device provided by the invention;
Fig. 4 is the structural representation of second kind of embodiment of the exhaust apparatus in the exhaust frame device provided by the invention.
Reference numeral:
1-material frame 11-support post 12-brace summer
13-support arm 14-base 2-cooling device
21-water inlet manifold 22-outfall sewer 23-water inlet is in charge of
3-exhaust apparatus 31-exhaust sealing head is in charge of in the 24-water outlet
The 311-exhaust outlet joint 312-313-of exhaust chamber cooling water chamber
32-exhaust charge 33-exhaust main 34-unidirectional valve
The vertical thermal insulation board of 35-vacuum pump 4-horizontal heat shields 5-
The dull and stereotyped material 101-of 6-heating foil 10-upper substrate
102-infrabasal plate 103-exhaust outlet 104-exhaust outlet closure
8-push rod 81-boss 82-seals material
The 9-heater
Embodiment
For the purpose, technical scheme and the advantage that make the embodiment of the invention clearer, below in conjunction with the accompanying drawing in the embodiment of the invention, technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
See figures.1.and.2, Fig. 1 is the front view of first kind of embodiment of exhaust frame device provided by the invention; Fig. 2 is the vertical view of Fig. 1.
In the first embodiment of the present invention, the exhaust frame device comprises material frame 1, cooling device 2 and exhaust apparatus 3.
Material frame 1 comprises support post 11, brace summer 12, support arm 13 and base 14.
Support post 11 is four spaced apart support posts 11 of a row, be arranged on the air-out position of heating furnace, (among Fig. 2 shown in the arrow) is not provided with in the air intake position, support post 11 specifically can adopt cube cylinder or cylindrical structure, the inside of support post 11 offers water inlet manifold chamber and outfall sewer chamber, and the lower end of support post 11 is fixedly mounted on the mounting platform of cubical base 14.
Brace summer 12 levels are installed between adjacent two support posts 11, between the upper and lower every four row's brace summers 12 are installed, at support post 11 and brace summer 12 upper edge support posts 11 1 side directions four row's support arms 13 are installed at interval altogether.
Support arm 13 is vertical with brace summer 12 with support post 11, and in 13 of every row's support arms and the same plane, the top of support arm 13 is the load plane that is used to place dull and stereotyped material 10.
Cooling device 2 comprises several water inlet manifolds 21, outfall sewer 22 and cooling water circulating pump (not shown), water inlet manifold 21 is installed in the water inlet manifold chamber of support post 11 inside, outfall sewer 22 is installed in the outfall sewer chamber of support post 11 inside, water inlet manifold 21 is communicated with cooling water circulating pump, and outfall sewer 22 directly enters water the bosh (not shown) of roller-way bottom.
In the exhaust frame device that present embodiment provides, water inlet manifold 21 and outfall sewer 22 are installed in support post 11 inside, compared with prior art, saved the hot box parts that need be loaded into supply mains 21 and outfall sewer 22, thereby saved whole Unit Installation space and reduced production cost.
Simultaneously, because all support posts 11 are installed in the plane, be arranged on the air-out position of heating furnace, the air intake position is not provided with support post 11, the hot blast that more helps heating furnace directly blows on dull and stereotyped material 10, improves the uniformity of dull and stereotyped material 10 heating, improves the efficiency of heating surface.
In addition, the present invention adopts support arm 13 to carry dull and stereotyped material 10, because the loading end of support arm 13 is smooth plane, has increased the contact area with dull and stereotyped material 10, thereby reduces the wearing and tearing to dull and stereotyped material 10.
Need to prove, in above-mentioned first kind of embodiment, the structure of support post 11, brace summer 12 and support arm 13 all can be made suitable change, in addition, the quantity of support post 11, brace summer 12 and support arm 13 and spacing distance can be determined according to the size and the quantity of the dull and stereotyped material 10 of actual bearer, to adapt to the dull and stereotyped material 10 that carries different size and quantity.
Make the exhaust frame device after the above-mentioned change, have the technique effect of the exhaust frame device that first embodiment provides equally.
With reference to figure 3, Fig. 3 is the structural representation of first kind of embodiment of the exhaust apparatus in the exhaust frame device provided by the invention.
As shown in Figure 3, simultaneously with reference to figure 1, in the present embodiment, exhaust apparatus 3 comprises exhaust sealing head 31, exhaust charge 32, exhaust main 33, unidirectional valve 34, vacuum pump 35 and vacuum gauge (not shown).
Exhaust sealing head 31 comprises exhaust outlet joint 311, exhaust chamber 312 and cooling water chamber 313.
Exhaust outlet joint 311 is communicated with the exhaust outlet 103 of dull and stereotyped material 10, and an end of exhaust charge 32 is communicated with exhaust chamber 312, and the other end of exhaust charge 32 is communicated with exhaust main 33.
Unidirectional valve 34 is installed on each exhaust charge 32, and vacuum pump 35 and vacuum gauge are communicated with exhaust main 33.
As can be seen, exhaust main 33, exhaust charge 32 and exhaust sealing head 31 have constituted a complete exhaust passage, implement vacuum pumping by 35 pairs of dull and stereotyped materials 10 of vacuum pump.In addition, can be according to the vacuum state of dull and stereotyped material 10, the switching of controlling non-return valve 34 respectively, and then control is to the bleeding process of each dull and stereotyped material 10.
Exhaust main 33, unidirectional valve 34, vacuum pump 35 and vacuum gauge are installed in the position (shown in Figure 1) near material frame 1 bottom; because above-mentioned parts are installed the bottom at material frame 1 concentratedly; can be to the bottom blast-cold gas of material frame 1, and then protect the operate as normal of above-mentioned parts.
In addition, in the present embodiment, cooling device 2 also comprise into water be in charge of 23 and water outlet be in charge of 24, water inlet is in charge of 23, water outlet is in charge of an end of 24 and is communicated with cooling water chamber 313, intake be in charge of 23, water outlet is in charge of 24 the other end and is communicated with water inlet manifold 21, outfall sewer 22 respectively.
As can be seen, the cooling water in the water inlet manifold 21 is in charge of the 23 cooling water chambers 313 that enter exhaust sealing head 31 by water inlet, is in charge of 24 by water outlet again and flows into outfall sewers 22, realizes the circulation of cooling water, and exhaust sealing head 31 is implemented cooling processing.
In addition, this device also comprises the clamping device (not shown), specifically can adopt special-purpose clip, with clip exhaust sealing head 31 is fixed on the exhaust outlet 103 of dull and stereotyped material 10.Adopt fixedly exhaust sealing head 31 of clip, easy for installation, efficient is high.
Need to prove that shown in Figure 3, dull and stereotyped material 10 comprises upper substrate 101 and infrabasal plate 102, have a cavity between upper substrate 101 and the infrabasal plate 102, upper substrate 101 offers exhaust outlet 103.The exhaust outlet closure 104 of T shape is installed on exhaust outlet 103, and 103 of exhaust outlet closure 104 and exhaust outlets have the gap, so that to dull and stereotyped material 10 exhausts.When being in vacuum state after dull and stereotyped material 10 exhausts, by 9 pairs of exhaust outlet closure 104 localized heating of heater, make cooling again after the sealant fusing of exhaust outlet closure 104, thereby with exhaust outlet 103 sealings.
With reference to figure 4, Fig. 4 is the structural representation of second kind of embodiment of the exhaust apparatus in the exhaust frame device provided by the invention.
Present embodiment provides the another kind of mode that the exhaust outlet 103 of dull and stereotyped material 10 is sealed, as shown in Figure 4, in the present embodiment, exhaust outlet 103 is opened on the infrabasal plate 102, push rod 8 is installed in bottom at the exhaust sealing head, the upper end of push rod 8 is a boss 81, and sealing material 82 is placed on the upper surface of boss 81.When needing the exhaust outlet 103 of seal plate material 10, promote push rod 8 by power set, the sealing material 82 of heat fused is with exhaust outlet 103 sealings.Said apparatus can be simultaneously to exhaust outlet 103 sealings of each dull and stereotyped material 10.
In addition, in above-mentioned all execution modes, between every row's support arm 13 heating foil 6 can also be installed, heating foil 6 is parallel with support arm 13, and the size of heating foil 6 is determined according to the size and the heating needs of dull and stereotyped material 10.Certainly, also can adopt heating net or heater strip as heating element.Two ends at every heating foil 6 are provided with spring traction device, make heating foil 6 keep smooth, prevent to occur after heating foil 6 thermal expansions sagging, burn out the dull and stereotyped material 10 that is positioned at heating foil 6 bottoms.By 6 pairs every dull and stereotyped material 10 heating of heating foil are installed, can improve the efficiency of heating surface, again because the swept area of heating foil 6 is big, make the whole homogeneous heating of material.
In addition, in above-mentioned all execution modes, be horizontally disposed with horizontal heat shields 4 between the upper and lower of material frame 1.Because horizontal heat shields 4 is divided into two parts up and down with material frame 1, the top blowing hot-air of material frame 1 adds thermal material, blow a cold wind in bottom to material frame 1, cooling vacuum pump 35, unidirectional valve 34, exhaust main 33, etc. miscellaneous part, guaranteed that the heating frame device more effectively moves.Equally, a side of material frame 1 can also be equipped with vertical thermal insulation board 5.
Need to prove that in above-mentioned all execution modes, the exhaust frame device also comprises control device.Control device specifically can adopt single-chip microcomputer or PLC, communicates by letter with host computer by wireless signal, by host computer unidirectional valve 34, vacuum pump 35 and cooling water circulating pump is implemented control, realizes the automatic control of exhaust frame device in heating furnace.
It should be noted that at last: above embodiment only in order to technical scheme of the present invention to be described, is not intended to limit; Although with reference to previous embodiment the present invention is had been described in detail, those of ordinary skill in the art is to be understood that: it still can be made amendment to the technical scheme that aforementioned each embodiment put down in writing, and perhaps part technical characterictic wherein is equal to replacement; And these modifications or replacement do not make the essence of appropriate technical solution break away from the spirit and scope of various embodiments of the present invention technical scheme.

Claims (10)

1. an exhaust frame device comprises material frame, cooling device and exhaust apparatus, it is characterized in that:
Described material frame comprises at least three support posts, described support post is arranged in a row at interval, the lower end of described support post is installed on the base, the brace summer of at least two rows' level is installed between the described support post, at least three support arms vertical with described support post are installed on described brace summer and/or the described support post;
Described cooling device comprises several water inlet manifolds and outfall sewer, and described water inlet manifold and outfall sewer are installed in the inside of described support post;
Described exhaust apparatus is communicated with the exhaust outlet of dull and stereotyped material.
2. exhaust frame device according to claim 1 is characterized in that, described exhaust apparatus comprises several exhaust sealing heads, exhaust charge and an exhaust main;
Described exhaust sealing head comprises exhaust outlet joint, exhaust chamber and cooling water chamber, described exhaust outlet joint is communicated with the exhaust outlet of dull and stereotyped material, described exhaust chamber is communicated with described exhaust main by described exhaust charge, has heater in the described exhaust chamber;
Described exhaust main is installed in the position near described material frame bottom.
3. exhaust frame device according to claim 2, it is characterized in that, described cooling device comprises that also into water is in charge of, water outlet is in charge of and cooling water circulating pump, and described water inlet manifold is communicated with described cooling water circulating pump, and described outfall sewer directly enters bosh with water; Described water inlet is in charge of an end of being in charge of with water outlet and is communicated with described cooling water chamber, and described water inlet is in charge of the other end of being in charge of with water outlet and is communicated with described water inlet manifold and outfall sewer respectively.
4. exhaust frame device according to claim 3 is characterized in that this device also comprises clamping device, and this clamping device is fixed on the exhaust sealing head on the exhaust outlet of dull and stereotyped material.
5. exhaust frame device according to claim 4 is characterized in that this device also comprises the containment member of T shape, and the sealing member is placed in the exhaust outlet of dull and stereotyped material, and leaves the gap between described exhaust outlet.
6. according to the described exhaust frame device of arbitrary claim in the claim 1 to 5, it is characterized in that, be provided with horizontal heat shields between the upper and lower of described material frame.
7. exhaust frame device according to claim 6 is characterized in that, a side of described material frame is equipped with vertical thermal insulation board.
8. exhaust frame device according to claim 6 is characterized in that, between the described support arm of every row heating foil is installed.
9. exhaust frame device according to claim 8 is characterized in that the two ends of described heating foil are provided with spring traction device, is used to keep the planarization of described heating foil.
10. exhaust frame device according to claim 6 is characterized in that this device also comprises control device, is specially PLC or single-chip microcomputer, communicates by letter with host computer by wireless signal, is used to control described exhaust apparatus and cooling device.
CN2011100547151A 2011-03-08 2011-03-08 Exhaust framing device Active CN102157320B (en)

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CN102157320B CN102157320B (en) 2012-11-28

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105715316A (en) * 2016-01-26 2016-06-29 北京航空航天大学 Low-cost low-loss simple exhaust frame with inverted-Z-shaped supporting plates

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7000460B1 (en) * 2004-03-09 2006-02-21 The United States Of America As Represented By The Secretary Of The Navy Multiple engine test system
US7559175B2 (en) * 2004-10-20 2009-07-14 Da Costa Lima Gilmar Constructive disposition used in the construction of buildings
CN202025703U (en) * 2011-03-08 2011-11-02 李梦琪 Exhaust frame device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7000460B1 (en) * 2004-03-09 2006-02-21 The United States Of America As Represented By The Secretary Of The Navy Multiple engine test system
US7559175B2 (en) * 2004-10-20 2009-07-14 Da Costa Lima Gilmar Constructive disposition used in the construction of buildings
CN202025703U (en) * 2011-03-08 2011-11-02 李梦琪 Exhaust frame device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105715316A (en) * 2016-01-26 2016-06-29 北京航空航天大学 Low-cost low-loss simple exhaust frame with inverted-Z-shaped supporting plates

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Patentee before: Li Mengqi