CN102155577A - Faucet filled with anti-impact high-dense elastomer material and preparation method of faucet - Google Patents

Faucet filled with anti-impact high-dense elastomer material and preparation method of faucet Download PDF

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Publication number
CN102155577A
CN102155577A CN 201110047561 CN201110047561A CN102155577A CN 102155577 A CN102155577 A CN 102155577A CN 201110047561 CN201110047561 CN 201110047561 CN 201110047561 A CN201110047561 A CN 201110047561A CN 102155577 A CN102155577 A CN 102155577A
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China
Prior art keywords
water tap
faucet
filled
elastomeric material
shock resistance
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CN 201110047561
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CN102155577B (en
Inventor
黄贤明
余水
李明仁
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Runner Xiamen Corp
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Xiamen Runner Industrial Corp
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Priority to CN 201110047561 priority Critical patent/CN102155577B/en
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Publication of CN102155577B publication Critical patent/CN102155577B/en
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Abstract

The invention relates to a faucet, in particular to the faucet filled with an anti-impact high-dense elastomer material and a preparation method of the faucet. The faucet comprises an acrylonitrile butadiene styrene (ABS) plastic shell and mating parts, wherein the mating parts comprise a valve core, a handle, a water outlet net, a seal ring, a fastening screw and the like. The method comprises the following steps of: combining and connecting water channels of the faucet according to a waterway requirement of the faucet; putting the water channels into a mould of a shell of the faucet and fixing the water channels; fusing a high-dense elastomer which is mixed with an inorganic filling material by an extruder, an injection moulding machine, a kneading machine and an open mill, and filling the high-dense elastomer into the mould of the shell of the faucet; cooling the high-dense elastomer in the mould until the high-dense elastomer is formed, taking the high-dense elastomer out of the mould, and carrying out injection moulding on the high-dense elastomer to form a plastic shell of the faucet; and carrying out surface treatment on the shell, installing the filled faucet into the plastic shell of the faucet, and assembling the prepared faucet mating parts which are produced by the conventional process and comprise the valve core, the handle, the water outlet net, the seal ring, the fastening screw and the like into the faucet filled with the anti-impact high-dense elastomer material according to the conventional assembling mode.

Description

Water tap that the big density elastomeric material of a kind of shock resistance is filled and preparation method thereof
Technical field
The present invention relates to a kind of water tap, especially relate to water tap of the big density elastomeric material filling of a kind of shock resistance and preparation method thereof.
Background technique
Plastic faucet on the existing market mostly is to be shell with acrylonitrile-styrene-butadiene copolymer (ABS) plastics, and carry out surface treatment (plating, vacuum coating etc.) and be the metal appearance of Gao Guang, its internal water channel skeleton then adopts polyoxymethylene (POM) or polyphenylene sulfide (PPS) or PPO resins such as (PPO) through molding and forming.The shortcoming of this kind plastic faucet is that weight is not enough, and the anti-burst pressure of water channel is not strong.
At present, exist various water taps on the market, the mixed plastic water tap that can advance hot and cold water roughly has two kinds, and first kind mainly constitutes (as Chinese patent ZL200710070171.1) by plastic casing with intake pipe in the enclosure being installed and being gone out pipe; Another is mainly to be made of last lower body, be respectively equipped with the groove that cooperatively interacts in the last lower body, after the last lower body combination, the described groove shaped that cooperatively interacts becomes the water inlet and outlet passage (as Chinese patent 200810059272.3) of tap, wherein, last lower body is to combine by screw connection, clamping or heated contact surface, and upward the surface coverage of lower body has one deck housing.The step of making above-mentioned plastic faucet is many, and making is got up cumbersome, wastes time and energy, and cost of production is than higher; Also have the water inlet and outlet passage of above-mentioned second kind of water tap just to constitute by simple groove, other parts of last lower body are entity, consumptive material is many, be easy to generate distortion during last lower body injection moulding, the groove of last lower body cooperates cumbersome exactly, and upward the junction plane of lower body can expand with heat and contract with cold under the effect of hot and cold water in generation, makes its junction plane the gap occur, the phenomenon that is easy to generate string water between cold/hot water passage or leaks, the use of influence tap.
Summary of the invention
The objective of the invention is to overcome the deficiency that existing plastic faucet exists, a kind of shock resistance water tap that big density elastomeric material is filled and preparation method thereof is provided.
The water tap that the big density elastomeric material of described shock resistance is filled comprises ABS plastic shell and matching parts, and described matching parts comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt etc.
The present invention includes following steps:
1) water channel of the water tap water route according to water tap is required to be connected;
2) water channel is put into the mould of swivel body, and fixed;
3) high-density elastomer that will be mixed with inorganic filling material passes through extruder, injection machine, be filled in the mould of swivel body after dispersion kneader and the mill fusion, treat that it is in mould behind the cooling and shaping, from mould, take out, the injection-molded plastic swivel body, and carry out surface treatment, populated water tap is installed in the plastic casing of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, go out the network of rivers, seal ring, fastening screw trip bolts etc. are assembled into the water tap that the big density elastomeric material of shock resistance is filled according to the assembling mode of routine.
In step 3), the mixed density of described high-density elastomer and inorganic filling material can be 1.8~4.0; At least a in the optional autohemagglutination ammonia of described high-density elastomer ester elastomer, polyolefin elastomer, dynamic vulcanization elastomer, the rubber-like elastomer etc.; Described inorganic filling material can be selected from metal powder, metallic oxide powder, slaine, Buddha's warrior attendant sand, quartz sand, glass fibre etc.; Described metal powder can be selected from least a in iron powder, tungsten powder, zinc powder, the copper powder etc.; Described metallic oxide powder can be selected from least a in ferrite, oxidation tungsten powder, aluminium oxide, oxide powder and zinc, the cupric oxide powder etc.; Optional at least a in barium sulphate, calcium carbonate, French chalk etc. of described slaine.
Described water tap can be the water tap of different shape, and its plastic casing material can be at least a in acrylonitrile-styrene-butadiene copolymer (ABS), polycarbonate (PC) (PC), acrylonitrile-styrene-butadiene copolymer/polycarbonate alloy (ABS/PC), polyamide (PA), polybutylene-terephthalate (BT), the polypropylene (PP) etc.;
The case surface of described plastic faucet is by surface treatment, and described surface-treated mode can be at least a in plating, vacuum coating, the spraying etc.
Compared with prior art, the present invention has following advantage:
1) weight ratio of the big density elastomeric material of the prepared shock resistance of the present invention water tap of filling is near the weight of same size metal faucet, and its cost is than metal faucet low 40%~60%.
2) because the high-density elastomer material has the effect that strengthens and improve impact resistance to the water channel skeleton, therefore the channel structure of the prepared big density elastomeric material of shock resistance of the present invention water tap inside of filling has excellent hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result, the burst pressure of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled exceeds more than 30% than general plastic faucet, can keep tap to drop into the cement flooring from the height more than the 2m under exposed state, leading part still keeps coupled condition.Function of use is unaffected.
Embodiment
Embodiment 1
1) earlier polyurethane elastomer 2000g is mixed stirring with ferrite 4000g, make granular high-density elastomer material through extruder;
2) mould with swivel body is installed in the injection machine, and combining the mould that water channel is put into swivel body, and fix;
3) will add after the granular high-density elastomer material drying in the injection machine, it is filled in the above-mentioned mould, after cooling, it is taken out from mould, and be installed in the ABS plastic shell of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt etc. are assembled into the water tap that the big density elastomeric material of shock resistance is filled according to the assembling mode of routine.The weight ratio of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled is than the weight near the same size metal faucet, and its cost is lower than metal faucet.In addition, because the high-density elastomer material has the effect that strengthens and improve impact resistance to the water channel skeleton, therefore the channel structure of the prepared big density elastomeric material of shock resistance of the present invention water tap inside of filling has excellent hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result: the burst pressure of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled reaches 7000Psi, and general plastic faucet can only reach 500Psi.Can keep tap to drop into the cement flooring from the height more than the 2m under exposed state, leading part still keeps coupled condition.Function of use is unaffected.
Embodiment 2
1) earlier polyolefin elastomer 2000g is mixed stirring with barium sulphate 3000g, make granular high-density elastomer material through extruder;
2) mould with swivel body is installed in the injection machine, and combining the mould that water channel is put into swivel body, and fix;
3) will add after the granular high-density elastomer material drying in the injection machine, it is filled in the above-mentioned mould, after cooling, it is taken out from mould, and be installed in the ABS plastic shell of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt etc. are assembled into the water tap that the big density elastomeric material of shock resistance is filled according to the assembling mode of routine.The weight ratio of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled is than the weight near the same size metal faucet, and its cost is lower than metal faucet.In addition, because the high-density elastomer material has the effect that strengthens and improve impact resistance to the water channel skeleton, therefore the channel structure of the prepared big density elastomeric material of shock resistance of the present invention water tap inside of filling has excellent hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result: the burst pressure of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled reaches 650Psi, and general plastic faucet can only reach 500Psi.。Can keep tap to drop into the cement flooring from the height more than the 2m under exposed state, leading part still keeps coupled condition.Function of use is unaffected.
Embodiment 3
1) earlier silicone rubber 2000g is mixed stirring with barium sulphate 3000g, add crosslinking agent, auxiliary agents such as coupling agent, the bulk material is made in mixing kneading in mill;
2) in being installed in the mould of swivel body in the moulding press, and combining the mould that water channel is put into swivel body, and fix;
3) kneaded bulk material weighing is filled in the above-mentioned mould, after intensification is solidified the silicone rubber crosslinking reaction, it is taken out from mould, and be installed in the plastic casing of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt etc. are assembled into the water tap that the big density elastomeric material of shock resistance is filled according to the assembling mode of routine.The weight ratio of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled is than the weight near the same size metal faucet, and its cost is lower than metal faucet.In addition, because the high-density elastomer material has the effect that strengthens and improve impact resistance to the water channel skeleton, therefore the channel structure of the prepared big density elastomeric material of shock resistance of the present invention water tap inside of filling has excellent hydraulic pressure resistance performance, show according to burst pressure testing standard ASMEA112.18.1-2005 test result: the burst pressure of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled reaches 690Psi, and general plastic faucet can only reach 500Psi.。Can keep tap to drop into the cement flooring from the height more than the 2m under exposed state, leading part still keeps coupled condition.Function of use is unaffected.
Embodiment 4
1) earlier silicone rubber 2000g is mixed stirring with calcium bicarbonate 4000g, add crosslinking agent, auxiliary agents such as coupling agent, the bulk material is made in mixing kneading in mill;
2) in being installed in the mould of swivel body in the moulding press, and combining the mould that water channel is put into swivel body, and fix;
3) kneaded bulk material weighing is filled in the above-mentioned mould, after intensification is solidified the silicone rubber crosslinking reaction, it is taken out from mould, and be installed in the plastic casing of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt etc. are assembled into the water tap that the big density elastomeric material of shock resistance is filled according to the assembling mode of routine.The weight ratio of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled is than the weight near the same size metal faucet, and its cost is lower than metal faucet.In addition, because the high-density elastomer material has the effect that strengthens and improve impact resistance to the water channel skeleton, therefore the channel structure of the prepared big density elastomeric material of shock resistance of the present invention water tap inside of filling has excellent hydraulic pressure resistance performance, show according to burst pressure testing standard ASMEA112.18.1-2005 test result: the burst pressure of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled reaches 700Psi, and general plastic faucet can only reach 500Psi.Can keep tap to drop into the cement flooring from the height more than the 2m under exposed state, leading part still keeps coupled condition.Function of use is unaffected.
Embodiment 5
1) earlier dynamic vulcanization elastomer 2000g is mixed stirring with iron powder 4000g, make granular high-density elastomer material through extruder;
2) mould with swivel body is installed in the injection machine, and combining the mould that water channel is put into swivel body, and fix;
3) will add after the granular high-density elastomer material drying in the injection machine, it is filled in the above-mentioned mould, after cooling, it is taken out from mould, and be installed in the ABS plastic shell of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt etc. are assembled into the water tap that the big density elastomeric material of shock resistance is filled according to the assembling mode of routine.The weight ratio of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled is than the weight near the same size metal faucet, and its cost is lower than metal faucet.In addition, because the high-density elastomer material has the effect that strengthens and improve impact resistance to the water channel skeleton, therefore the channel structure of the prepared big density elastomeric material of shock resistance of the present invention water tap inside of filling has excellent hydraulic pressure resistance performance, show according to burst pressure testing standard ASME A112.18.1-2005 test result: the burst pressure of the water tap that the prepared big density elastomeric material of shock resistance of the present invention is filled reaches 670Psi, and general plastic faucet can only reach 500Psi.。Can keep tap to drop into the cement flooring from the height more than the 2m under exposed state, leading part still keeps coupled condition.Function of use is unaffected.

Claims (10)

1. the big density elastomeric material of the shock resistance water tap of filling is characterized in that comprising ABS plastic shell and matching parts, and described matching parts comprises spool, handle, goes out the network of rivers, seal ring, fastening screw trip bolt; The preparation method of the water tap that the big density elastomeric material of described a kind of shock resistance is filled may further comprise the steps:
1) water channel of the water tap water route according to water tap is required to be connected;
2) water channel is put into the mould of swivel body, and fixed;
3) high-density elastomer that will be mixed with inorganic filling material passes through extruder, injection machine, be filled in the mould of swivel body after dispersion kneader and the mill fusion, treat that it is in mould behind the cooling and shaping, from mould, take out, the injection-molded plastic swivel body, and carry out surface treatment, populated water tap is installed in the plastic casing of water tap, water tap matching parts with ready explained hereafter routinely comprises spool, handle, go out the network of rivers, seal ring, fastening screw trip bolts etc. are assembled into the water tap that the big density elastomeric material of shock resistance is filled according to the assembling mode of routine.
2. the water tap that the big density elastomeric material of a kind of shock resistance as claimed in claim 1 is filled is characterized in that,
In step 3), the mixed density of described high-density elastomer and inorganic filling material is 1.8~4.0.
3. the water tap that the big density elastomeric material of a kind of shock resistance as claimed in claim 1 is filled is characterized in that,
In step 3), described high-density elastomer is selected from least a in polyurethane elastomer, polyolefin elastomer, dynamic vulcanization elastomer, the rubber-like elastomer.
4. the water tap that the big density elastomeric material of a kind of shock resistance as claimed in claim 1 is filled is characterized in that,
In step 3), described inorganic filling material is selected from metal powder, metallic oxide powder, slaine, Buddha's warrior attendant sand, quartz sand, glass fibre.
5. the water tap that the big density elastomeric material of a kind of shock resistance as claimed in claim 1 is filled is characterized in that,
In step 3), described metal powder is selected from least a in iron powder, tungsten powder, zinc powder, the copper powder.
6. the water tap that the big density elastomeric material of a kind of shock resistance as claimed in claim 1 is filled is characterized in that,
In step 3), at least a in described metallic oxide powder chosen from Fe oxysome, oxidation tungsten powder, aluminium oxide, oxide powder and zinc, the cupric oxide powder.
7. the water tap that the big density elastomeric material of a kind of shock resistance as claimed in claim 1 is filled is characterized in that,
In step 3), described slaine is selected from least a in barium sulphate, calcium carbonate, the French chalk.
8. the water tap that the big density elastomeric material of a kind of shock resistance as claimed in claim 1 is filled is characterized in that,
Described water tap is the water tap of different shape.
9. as the water tap of claim 1 or the big density elastomeric material filling of 8 described a kind of shock resistances, it is characterized in that,
The plastic casing material of described water tap is at least a in acrylonitrile-styrene-butadiene copolymer, polycarbonate (PC), acrylonitrile-styrene-butadiene copolymer/polycarbonate alloy, polyamide, polybutylene-terephthalate, the polypropylene.
10. as the water tap of claim 1 or the big density elastomeric material filling of 8 described a kind of shock resistances, it is characterized in that,
The case surface of described plastic faucet is by surface treatment, and described surface-treated mode is at least a in plating, vacuum coating, the spraying.
CN 201110047561 2011-02-28 2011-02-28 Faucet filled with anti-impact high-dense elastomer material and preparation method of faucet Expired - Fee Related CN102155577B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106220814A (en) * 2016-07-21 2016-12-14 淄博德信联邦化学工业有限公司 Polyurethane elastomer antifreezing faucet and preparation method thereof
US9586352B2 (en) * 2015-03-11 2017-03-07 Guangdong Meijie Faucet Company Limited Method for manufacturing a faucet component

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004293206A (en) * 2003-03-27 2004-10-21 Toto Ltd Water feeding member, faucet using this water feeding member and manufacturing method for this water feeding member
CN2773432Y (en) * 2005-01-19 2006-04-19 厦门建霖卫浴工业有限公司 Tap body
CN1851305A (en) * 2006-05-25 2006-10-25 孙介炜 Method for making plastic water tap
CN101324287A (en) * 2008-07-18 2008-12-17 张谭伟 Baking-free artificial stone tap valve and manufacturing process thereof
WO2009143583A1 (en) * 2008-05-29 2009-12-03 Bluescope Steel Limited Moulding process and apparatus

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004293206A (en) * 2003-03-27 2004-10-21 Toto Ltd Water feeding member, faucet using this water feeding member and manufacturing method for this water feeding member
CN2773432Y (en) * 2005-01-19 2006-04-19 厦门建霖卫浴工业有限公司 Tap body
CN1851305A (en) * 2006-05-25 2006-10-25 孙介炜 Method for making plastic water tap
WO2009143583A1 (en) * 2008-05-29 2009-12-03 Bluescope Steel Limited Moulding process and apparatus
CN101324287A (en) * 2008-07-18 2008-12-17 张谭伟 Baking-free artificial stone tap valve and manufacturing process thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9586352B2 (en) * 2015-03-11 2017-03-07 Guangdong Meijie Faucet Company Limited Method for manufacturing a faucet component
CN106220814A (en) * 2016-07-21 2016-12-14 淄博德信联邦化学工业有限公司 Polyurethane elastomer antifreezing faucet and preparation method thereof

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Address after: 361000 Tianfeng Road, Jimei District, Xiamen, Fujian Province, No. 69

Patentee after: Runner (Xiamen) Corp.

Address before: Room 1208, 12th floor, Lianqian Building, 859 Lianqian Road, Xiamen City, Fujian Province

Patentee before: Xiamen Runner Industrial Corp.

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Granted publication date: 20130619