CN102151835A - Method for preparing ultrafine platy copper-zinc alloy powder - Google Patents

Method for preparing ultrafine platy copper-zinc alloy powder Download PDF

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CN102151835A
CN102151835A CN201110064399.6A CN201110064399A CN102151835A CN 102151835 A CN102151835 A CN 102151835A CN 201110064399 A CN201110064399 A CN 201110064399A CN 102151835 A CN102151835 A CN 102151835A
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powder
grinding
alloy powder
copper
ormolu
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CN102151835B (en
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蔡晓兰
王开军
裴志明
蒋昱东
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The invention relates to a method for preparing ultrafine platy copper-zinc alloy powder by using a horizontal stirring and grinding method, belonging to the technical field of preparation of metal powder material. The method comprises the steps of: mixing the copper-zinc alloy powder, grinding media and various grinding aids, putting the mixture into a sealed grinding bin of a horizontal high-energy stirring machine, introducing a protective atmosphere which mainly contains inert gas such as nitrogen and argon and the like, introducing water or oil with the temperature of 15-100 DEG C into a water cooling sleeve of a ball milling machine, controlling the rotating speeds at different stages, grinding, dispersing, modifying and grading the alloy powder to finally obtain copper alloy powder with the meshes of minus 300-minus 1500. In the method, the annealing process of the traditional method is abolished, and proper grinding process parameters are adopted, and the method has the advantages of short production process, high production efficiency, stable process and the like, and the prepared powder material has good platy effect and surface performance. The method also can be used for zinc-aluminum mixing ball milling and the production of powder such as zinc-aluminum alloy powder and the like, in which the degree of oxidation needs to be controlled.

Description

A kind of superfine sheet ormolu powder, preparation method thereof
Technical field
The present invention relates to a kind of use high-energy stirring grinding technique, preparation can be used for the production method of the superfine sheet cu-zn alloy powder that prints, spray, belongs to the metal powder material preparing technical field.
Background technology
The production technology of existing sheet of copper Zinc alloy powder is that behind dry method or wet method roller ball mill, technical process such as surface finish modification again, classification are produced behind high annealing with behind cathode copper, the electrolytic zinc fusing mist projection granulating.Not only production technology is long, flow process is complicated for this technology, and fails the organic additive that volatilizees can generate carbon granule and oxidation on the surface of powder granule in high-temperature annealing process, thereby influences metallic luster, has reduced the quality of sheet of copper Zinc alloy powder.
The name be called " manufacture method of squama stratiform alloy powder (application number 90110391.8) " patent disclosure a kind of technology, this process using is carried out the method for dry ball milling under temperature control, control oxygen, feed circulating dry ball milling system with hot-air, and feeding pure oxygen control alloy powder oxidizability, under 150 ℃~250 ℃ conditions, carry out dry ball milling, coat and obtain the flakey alloy powder through painted processing and last film; This method has been got rid of conventional wet ball milling and annealing treating process, but hot-air feeds relatively poor relatively, the painted processing of temperature control operational stability and last film cladding process is also complicated, and powder and pure oxygen are easy to react in surface treatment process, cause the powder vigorous oxidation and turn black, become waste product.The name be called " nano-grade cu-zn alloy powder and manufacture method thereof (application number 200310110526.7) " patent disclosure a kind of technology that adopts coating method, elements such as copper, zinc are deposited on ultra-thin organic film continuously, remove organic film with solvent again, make the nano-grade cu-zn alloy powder after crushed; This method technical process relative complex, control requires also higher, and the component ratio of sedimentary deposit is difficult to precisely control in deposition of alloy layers, can not guarantee the colour stability of powder, and production cost is too high, is difficult to satisfy market demands.The patent application that name is called " flakey copper-gold powder preparation process under the nitrogen protection atmosphere " (application number is 00125773.0) discloses a kind of ball milling new technology, the nitrogen, the control temperature that pass to 90%~95% purity to ball mill are being moved below 15 ℃, and in grinding system, add auxiliary agent based on stearic acid (adding weight ratio be copper bronze 0.2%~5.0%), reduce oxidation reaction, strengthened the metal sense of copper bronze; This method is being carried out ball milling below 15 ℃, make active very poor based on the auxiliary agent of stearic acid to cause the covered effect variation to powder, is unfavorable for the coating and the modification of powder.The patent application that name is called " manufacture method at a kind of scaled metal powder end " (application number 03135633.8) has proposed a kind of method of using high-energy mills to produce flaky metal powder, controlling grinding temperature by the adjusting cooling jacket water yield is 20 ℃~200 ℃, and the feeding inert gas, prevent that oxygen from entering the oxidation that causes metal-powder in the grinding atmosphere; This method is in accurate, the stable control of ball milling temperature, and it is not enough to adjust the aspect existence of sheet cu-zn alloy powder color, and this technology is at flake metal powder in the anticorrosive paints such as Dacroment, what prepare is non-floating type coating, be difficult to use in printing, especially gravure, and this preparation method does not relate to the color of coating.
Summary of the invention
The object of the present invention is to provide a kind of superfine sheet cu-zn alloy powder high efficiency preparation method, adopt horizontal high energy ball mill, regulate machine rotational speed, regulate by the current temperature control measure of uniqueness and suitable milling atmosphere, thereby the degree of oxidation of control alloyed powder, and then improve the gloss and the sheetization of powder metal, overcome problems such as prior art stable processing technique and efficient are not high, production procedure long, obtain powder body material quality is not high.
Superfine sheet ormolu powder, preparation method thereof provided by the present invention, comprise processing steps such as batching, grinding, modification, classification, packing, with granularity is that the spherical ormolu atomized powder of-100~-500 orders, cupric 70%~95%, zinc 5%~30% is as raw material, 0.1%~6.6% amount of auxiliary by the ball material weight ratio of 5~40:1 and raw meal weight, add steel ball (diameter be 3~10mm) and auxiliary agent and mix after, put into the grinding storehouse that horizontal high-energy stirring secret is closed; By the water in the control feeding mixer cooling jacket or the temperature of oil, make the temperature of grinding process of lapping in the storehouse remain on 15~100 ℃, and in grinding the storehouse, feed inert gas (nitrogen or argon gas), make and grind in the storehouse that oxygen content is 0~10%, nitrogen or argon content be 90~100%(so that control the discharging color), keeping then grinding in the storehouse is malleation, under 200~1800 rev/mins rotating speed, ground 15~150 minutes, obtain being more than 60%-300~-1500 purpose copper bronze products; Press 0.1%~3.5% of alloyed powder weight again and add surface modifier, under same atmosphere and temperature conditions, ground 15~50 minutes with 100~300 rev/mins rotating speeds, disperse to polish modification to grinding the cu-zn alloy powder that obtains premenstruum (premenstrua), obtain being more than 70%-300~-1500 purpose copper bronzes; By sieving and grading, obtain-300~-1500 purpose sheet of copper bronze products at last.The auxiliary agent that is added is one or more the mixture in stearic acid, palmitic acid, the polyethylene glycol, and the percentage by weight of itself and alloyed powder raw material is: stearic acid 0.5%~5%, palmitic acid 0.1%~1%, polyethylene glycol 0.1%~0.6%; The surface modifier that is added is one or more the mixture in aluminum stearate, neopelex, the silica, and the percentage by weight of itself and alloyed powder is: aluminum stearate 0.1%~1.5%, neopelex 0.1%~1%, silica 0.1%~1%.
The present invention adopts dry ball milling, the enormous impact power that produces when the high-speed motion by steel ball, make ormolu powder particle in very short time, reach broken and sheetization, avoided powder and the concavo-convex phenomenon of steel ball repeated multiple times collision generation powder surface in the common roller ball mill; Because the use of organic additive and surface modifier makes the alloy powder particle can access better surface modification targetedly, thereby avoided under higher temperature, to carry out surface modification and the problem that causes the non-oxidizability of cu-zn alloy powder to reduce; By the temperature of water in the constant control water jacket or oil, make the temperature of process of lapping obtain control more accurately, the organic additive that makes the metal-powder surface is surface modification better, has further improved the quality of sheet of copper Zinc alloy powder; Control by to the oxygen content of atmosphere in the ball milling cabin has effectively prevented the oxidation of alloyed powder, has realized the purpose of control sheet cu-zn alloy powder color.
This method has been got rid of the annealing flow process of conventional method, special milled processed technology and parameter have been determined at cu-zn alloy powder, selected effective grinding aid, and controlled the ball milling temperature accurately and stably by the temperature of controlling the water that feeds in the cooling jacket, by oxygen content in the control grinding chamber at 0~10% low concentration, thereby realize the grinding of cu-zn alloy powder and the accurate control of modifying process, control the degree of oxidation of cu-zn alloy powder effectively, adjusted sheet of copper Zinc alloy powder color better.Compared with prior art, it is short that this method has production procedure, production efficiency height, stable technical process, advantage such as alloy powder material quality height, the production cost that obtains is low.
The specific embodiment
Embodiment one: with granularity is that the spherical ormolu atomized powder of-400 orders, cupric 85%, zinc 15% is as raw material, then by 2.2% amount of auxiliary (stearic acid 1.5%, palmitic acid 0.1%, polyethylene glycol 0.6%) of the ball material weight ratio (the steel ball addition is that 1.95kg, copper alloy powder addition are 130g) of 15:1 and raw metal grain weight amount, after adding diameter and be stainless steel ball and the auxiliary agent of 5mm and mixing, put into the grinding storehouse that horizontal high-energy stirring secret is closed; Control feeds water or the oily temperature in the mixer cooling jacket, make the temperature of grinding process of lapping in the storehouse remain on 45 ℃, and in grinding the storehouse, feed nitrogen, make and grind in the storehouse that oxygen content is 4%, nitrogen gas content is 96%, under 200 rev/mins rotating speed, ground 150 minutes then, obtain being more than 60%-600 purpose copper bronzes; Press 1.5% of alloyed powder weight again and add the aluminum stearate surface modifier, under same atmosphere and temperature conditions, ground 30 minutes with 200 rev/mins rotating speeds, disperse to polish modification, obtain being more than 70%-600 purpose copper bronzes grinding the cu-zn alloy powder that obtains premenstruum (premenstrua); At last by sieving and grading, obtain 60%-600~-900 order copper bronze products and 10% the above copper bronze of-1000 orders product, product colour is golden yellow.
Embodiment two: with granularity is that the spherical ormolu atomized powder of-500 orders, cupric 70%, zinc 30% is as raw material, then by 1.6% amount of auxiliary (stearic acid 0.5% of the ball material weight ratio (the steel ball addition is that 2kg, copper alloy powder addition are 50g) of 40:1 and raw metal grain weight amount, palmitic acid 1%, polyethylene glycol 0.1%), after adding diameter and be stainless steel ball and the auxiliary agent of 10mm and mixing, put into the grinding storehouse that horizontal high-energy stirring secret is closed; Control feeds water or the oily temperature in the mixer cooling jacket, make the temperature of grinding process of lapping in the storehouse remain on 30 ℃, and in grinding the storehouse, feed argon gas, make and grind in the storehouse that oxygen content is 10%, argon gas gas content is 90%, under 1200 rev/mins rotating speed, ground 120 minutes then, obtain being more than 75%-800 purpose copper bronzes; Press 1% of alloyed powder weight again and add the neopelex surface modifier, under same atmosphere and temperature conditions, ground 15 minutes with 300 rev/mins rotating speeds, disperse to polish modification, obtain being more than 85%-800 purpose copper bronzes grinding the cu-zn alloy powder that obtains premenstruum (premenstrua); At last by sieving and grading, obtain 70%-800~-1400 order copper bronze products and 15% the above copper bronze of-1500 orders product, product colour is blue or green gold.
Embodiment three: with granularity is that the spherical ormolu atomized powder of-100 orders, cupric 95%, zinc 5% is as raw material, then by 1.1% amount of auxiliary (palmitic acid 0.6% of the ball material weight ratio (the steel ball addition is that 2kg, copper alloy powder addition are 400g) of 5:1 and raw metal grain weight amount, polyethylene glycol 0.5%), after adding diameter and be stainless steel ball and the auxiliary agent of 3mm and mixing, put into the grinding storehouse that horizontal high-energy stirring secret is closed; Control feeds water or the oily temperature in the mixer cooling jacket, make the temperature of grinding process of lapping in the storehouse remain on 100 ℃, and in grinding the storehouse, feed nitrogen, make and grind in the storehouse that oxygen content is 7%, nitrogen gas content is 93%, under 1800 rev/mins rotating speed, ground 15 minutes then, obtain being more than 60%-700 purpose copper bronzes; Press 1.0% of alloyed powder weight again and add silica surface modifier, under same atmosphere and temperature conditions, ground 50 minutes with 200 rev/mins rotating speeds, disperse to polish modification, obtain being more than 70%-700 purpose copper bronzes grinding the cu-zn alloy powder that obtains premenstruum (premenstrua); At last by sieving and grading, obtain 65%-700~-1400 order copper bronze products and 5% the above copper bronze of-1500 orders product, it is bronze-colored that product colour is.
Embodiment four: with granularity is that the spherical ormolu atomized powder of-200 orders, cupric 80%, zinc 20% is as raw material, then by 6.6% amount of auxiliary (stearic acid 5%, palmitic acid 1%, polyethylene glycol 0.6%) of the ball material weight ratio (the steel ball addition is that 2kg, copper alloy powder addition are 100g) of 20:1 and raw metal grain weight amount, after adding diameter and be stainless steel ball and the auxiliary agent of 3mm and mixing, put into the grinding storehouse that horizontal high-energy stirring secret is closed; Control feeds water or the oily temperature in the mixer cooling jacket, make the temperature of grinding process of lapping in the storehouse remain on 60 ℃, and in grinding the storehouse, feed nitrogen, make and grind in the storehouse that oxygen content is 4%, nitrogen content is 96%, under 800 rev/mins rotating speed, ground 90 minutes then, obtain being more than 60%-300 purpose copper bronzes; Press 0.3% of alloyed powder weight again and add surface modifier (wherein, aluminum stearate 0.1%, neopelex 0.1%, silica 0.1%), under same atmosphere and temperature conditions, ground 30 minutes with 100 rev/mins rotating speeds, disperse to polish modification to grinding the cu-zn alloy powder that obtains premenstruum (premenstrua), obtain being more than 70%-300 purpose copper bronzes; By sieving and grading, obtain-300 purpose copper bronze products at last, product colour is green lake.
Embodiment five: with granularity is that the spherical ormolu atomized powder of-300 orders, cupric 90%, zinc 10% is as raw material, then by 0.8% amount of auxiliary (palmitic acid 0.8%) of the ball material weight ratio (the steel ball addition is that 1.5kg, copper alloy powder addition are 50g) of 30:1 and raw metal grain weight amount, after adding diameter and be stainless steel ball and the auxiliary agent of 3mm and mixing, put into the grinding storehouse that horizontal high-energy stirring secret is closed; Control feeds water or the oily temperature in the mixer cooling jacket, make the temperature of grinding process of lapping in the storehouse remain on 50 ℃, and in grinding the storehouse, feed nitrogen, make and grind in the storehouse that oxygen content is 2%, nitrogen content is 98%, under 1000 rev/mins rotating speed, ground 60 minutes then, obtain being more than 60%-600 purpose copper bronzes; Press 1.3% of alloyed powder weight again and add surface modifier (aluminum stearate 0.6%, neopelex 0.4%, silica 0.3%), under same atmosphere and temperature conditions, ground 40 minutes with 150 rev/mins rotating speeds, disperse to polish modification to grinding the cu-zn alloy powder that obtains premenstruum (premenstrua), obtain being more than 70%-600 purpose copper bronzes; By sieving and grading, obtain-600 purpose copper bronze products at last, product colour is red partially gold.
Embodiment six: with granularity is that the spherical ormolu atomized powder of-100 orders, cupric 75%, zinc 25% is as raw material, then by 0.7% amount of auxiliary (stearic acid 0.5%, palmitic acid 0.1%, polyethylene glycol 0.1%) of the ball material weight ratio (the steel ball addition is that 1.5kg, copper alloy powder addition are 100g) of 15:1 and raw metal grain weight amount, after adding diameter and be stainless steel ball and the auxiliary agent of 8mm and mixing, put into the grinding storehouse that horizontal high-energy stirring secret is closed; Control feeds water or the oily temperature in the mixer cooling jacket, make the temperature of grinding process of lapping in the storehouse remain on 20 ℃, and in grinding the storehouse, feed nitrogen, make and grind that nitrogen content is 100% in the storehouse, under 150 rev/mins rotating speed, ground 150 minutes then, obtain being more than 70%-600 purpose copper bronzes; 0.1% the amount of pressing alloyed powder weight again adds surface modifier (neopelex 0.1%), under same atmosphere and temperature conditions, ground 45 minutes with 180 rev/mins rotating speeds, disperse to polish modification to grinding the cu-zn alloy powder that obtains premenstruum (premenstrua), obtain being more than 80%-600 purpose copper bronzes; At last by sieving and grading, obtain 70%-600~-700 order copper bronze products and 10% the above copper bronze of-800 orders product, product colour is blue or green gold.
Embodiment seven: with granularity is that the spherical ormolu atomized powder of-500 orders, cupric 90%, zinc 10% is as raw material, then by 3.5% amount of auxiliary (stearic acid 3.5%) of the ball material weight ratio (the steel ball addition is that 2.0kg, copper alloy powder addition are 100g) of 20:1 and raw metal grain weight amount, after adding diameter and be stainless steel ball and the auxiliary agent of 6mm and mixing, put into the grinding storehouse that horizontal high-energy stirring secret is closed; Control feeds water or the oily temperature in the mixer cooling jacket, make the temperature of grinding process of lapping in the storehouse remain on 15 ℃, and in grinding the storehouse, feed nitrogen, make and grind in the storehouse that oxygen content is 10%, nitrogen content is 90%, under 1200 rev/mins rotating speed, ground 130 minutes then, obtain being more than 70%-1000 purpose copper bronzes; 3.5% the amount of pressing alloyed powder weight again adds surface modifier (aluminum stearate 1.5%, neopelex 1%, silica 1 %), under same atmosphere and temperature conditions, ground 40 minutes with 150 rev/mins rotating speeds, disperse to polish modification to grinding the cu-zn alloy powder that obtains premenstruum (premenstrua), obtain the above copper bronze of 80%-1000 order; At last by sieving and grading, obtain 30%-1000~-1400 order copper bronze products and 50% the above copper bronze of-1500 orders product, it is bronze-colored that product colour is.

Claims (4)

1. superfine sheet ormolu powder, preparation method thereof, comprise processing steps such as batching, grinding, modification, classification, it is characterized in that: with granularity is that the spherical ormolu atomized powder of-100~-500 purposes is as raw material, 0.1%~6.6% amount of auxiliary by the ball material weight ratio of 5~40:1 and raw meal weight, after adding steel ball and auxiliary agent and mixing, put into the grinding storehouse that horizontal high-energy stirring secret is closed; It is that 15~100 ℃, oxygen content are 0~10%, inert gas content is 90~100% that temperature is ground in the storehouse in control, under 200~1800 rev/mins rotating speed, grinds 15~150 minutes, and obtaining more than 60% is-300~-1500 purpose copper bronze products; Press 0.1%~3.5% of alloyed powder weight again and add surface modifier, under same atmosphere and temperature conditions, ground 15~50 minutes with 100~300 rev/mins rotating speeds, disperse to polish modification to grinding the cu-zn alloy powder that obtains premenstruum (premenstrua), obtain being more than 70%-300~-1500 purpose copper bronzes; By sieving and grading, obtain-300~-1500 purpose copper bronze products at last.
2. superfine sheet ormolu powder, preparation method thereof according to claim 1 is characterized in that: spherical ormolu atomized powder raw material cupric 70%~95%, zinc 5%~30%, the diameter of steel ball is 3-10mm.
3. superfine sheet ormolu powder, preparation method thereof according to claim 1 and 2, it is characterized in that: the auxiliary agent that is added is one or more the mixture in stearic acid, palmitic acid, the polyethylene glycol, and the percentage by weight of itself and alloyed powder raw material is: stearic acid 0.5%~5%, palmitic acid 0.1%~1%, polyethylene glycol 0.1%~0.6%; The surface modifier that is added is one or more the mixture in aluminum stearate, neopelex, the silica, and the percentage by weight of itself and alloyed powder is: aluminum stearate 0.1%~1.5%, neopelex 0.1%~1%, silica 0.1%~1%.
4. according to claim 1,2 or 3 described superfine sheet ormolu powder, preparation method thereofs, it is characterized in that: feeding the inert gas that grinds in the storehouse is nitrogen or argon gas; By the water of control feeding water jacket or the temperature of oil, realize the process of lapping accuracy control over temperature.
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CN102601375A (en) * 2012-03-29 2012-07-25 浙江南欧金属粉有限公司 Flaky metal powder production process
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CN102989463B (en) * 2012-12-04 2014-10-01 昆明理工大学 High-energy ball milling preparation method of CuZnO catalyst for methanol synthesis
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CN109401366A (en) * 2018-08-02 2019-03-01 中国人民解放军军事科学院防化研究院 A kind of Cu-Zn alloy powder resistant to high temperature
CN110064508A (en) * 2019-04-12 2019-07-30 东北大学 A kind of pyrite control oxidation-flotation recovery method
CN110064508B (en) * 2019-04-12 2021-12-07 东北大学 Method for controlling oxidation-flotation recovery of pyrite
CN111545763A (en) * 2020-05-26 2020-08-18 江苏大方金属粉末有限公司 Preparation method of modified copper-gold powder
CN111545763B (en) * 2020-05-26 2022-01-04 江苏大方金属粉末有限公司 Preparation method of modified copper-gold powder
CN113755037A (en) * 2021-09-18 2021-12-07 山东金钻石金属材料有限公司 Anti-corrosion bronze powder pigment and preparation method thereof
CN113770351A (en) * 2021-09-18 2021-12-10 山东金钻石金属材料有限公司 Copper-gold powder slurry for mechanical plating and preparation method thereof

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