A kind of normal pressure jar exhaust gas cleaner that possesses " breathing " function
Technical field
The present invention relates to a kind of device that adopts solvent absorption to purify normal pressure jar tail gas, particularly relate to a kind of normal pressure jar exhaust gas cleaner that possesses " breathing " function.
Background technology
In industrial production, there is a large amount of normal pressure jars to be used for the storing various liquid medium, normal pressure jar operating pressure is generally between-637Pa~2156Pa.The normal pressure tank top has gas-phase space, be full of all kinds of volatile materials, along with liquid medium turnover jar, the lifting of tank level changes and causes a jar interior variation of gas pressure, gas is discharged or the outside air suction in feasible jar, and this process is " the big breathing " of jar; The variation of ambient temperature, air pressure can cause that also jar interior gas is discharged or outside air sucks, and this process is " the little breathing " of jar; The normal pressure jar is in a kind of " breathing " state all the time.The normal pressure tank top all is equipped with blow vent or breather valve, water sealed tank etc. and breathes facility, keeps the tank deck gas pressure in the pressure limit that can bear, prevents the deformed damaged of normal pressure jar; These breathe facility all is uncontrollable discharge sources, can't effectively control.The discharge of gas has caused the loss of storage medium in the normal pressure jar, also atmosphere has been produced pollution, even can cause odor pollution; Outside air sucks in the normal pressure jar, and jar an interior storage medium or a corrosion tank are polluted in the meeting that has, and serious meeting produces the ferrous sulfide spontaneous combustion, causes production accident.
A kind of technology of normal pressure jar tail gas clean-up introduced in " petrochemical industry safety and environmental protection technology " 2009 the 25th volumes the 3rd phase P52~55 page " improvement of sour water jar odor pollution " literary composition: utilize absorbent A to adopt injector drainage tank deck foul smell as working fluid, after entering film-falling absorption tower, eddy flow absorption tower, the processing of catalytic oxidation tower successively, utilize absorbent B to adopt injector that the Purge gas drainage is pressurized in the absorbent B storage tank again, enter chimney emptying behind the separatory as working fluid.Situations such as film-falling absorption tower, eddy flow absorption tower fluctuation of service, catalytic oxidation tower catch fire appearred in the running in device.Main cause is that sour water jar capacity instability, injector rate of air sucked in required are big, cause the sour water jar to be in negative pressure state for a long time, materials such as the hydro carbons in jar, hydrogen sulfide produce volatilization, the tank deck breather valve sucks a large amount of air simultaneously, make and between the interior material of all kinds of volatile materials, excess of oxygen and catalytic oxidation tower exothermic reaction takes place, cause catching fire.
Chinese invention patent application 200810049515.5 (publication number: CN101249379A, open day on August 27th, 2008): disclose " a kind of malodorous gas processing assembly technique ", its operation principle is to rely on self pressure of tank deck tail gas to enter hypergravity reaction bed, packed absorber, with two kinds of absorbents foul gas is carried out entering chimney emptying after the multistage absorption.The hypergravity reaction bed has gas drainage function of increasing pressure, can cause normal pressure tank deck breather valve to be in suction condition equally, makes normal pressure jar tail gas amount increase.
" oil gas recovery technology " (chief editor: Li Hanyong) technology of Chang Ling oil plant light oil entrucking device for recovering oil and gas page has been introduced in P48~50, P172~176: oil gas autohemagglutination tracheae air inlet liquid knockout drum, oil gas after the gas-liquid separation enters the diesel oil absorption tower, diesel oil absorbs the lighter hydrocarbons in the oil gas, the rich oil that generates is extracted freshening out at the bottom of tower, purified gas advances the emptying of the high point of exhaust stack from cat head, the exhaust stack bottom has air blast to blow to it, it is air-breathing to be similar to injection, makes cat head tail gas can discharge (being that vacuum is pulled out gas) smoothly.At this moment, the absorption tower operating pressure can reduce, and the vapor liquid equilibrium constant becomes big and is unfavorable for absorbing, and reduces to absorb the rate of recovery.
The main feature of industrial normal pressure jar exhaust emissions is: the normal pressure jar is in " breathing " state for a long time, exhaust emissions amount instability, and be multicomponent mixture.Normal pressure jar working pressure range is very narrow, generally at-65~220mmH
2Between the O, the breather valve pressure limit is narrower, generally at-30~180mmH
2(1mmH between the O
2O=9.8Pa).Existing normal pressure jar exhaust gas cleaner has multiple, all there is pressure to fall, be easy to cause normal pressure jar tail gas to breathe the facility discharging from tank deck, therefore existing normal pressure jar exhaust gas cleaner all adopts above-mentioned bleed equipment or other bleed equipment, simultaneously have to keep the breathing facility of normal pressure tank deck again, make that normal pressure tank deck uncontrollable discharge source is existed, both polluted environment, more or less increased normal pressure jar exhaust emissions amount again.
Summary of the invention
Can't eliminate the defective that the normal pressure tank deck is breathed facility at existing normal pressure jar exhaust gas cleaner, technical problem to be solved by this invention provide a kind of can with the synchronous exhaust gas cleaner of " breathing " of normal pressure jar, be used to eliminate the breathing facility of normal pressure tank deck, and can stablize the tail gas that purifies the exhalation of normal pressure jar, isolated outside air, backflow tail gas is to reduce normal pressure jar exhaust emissions amount.
A kind of normal pressure jar exhaust gas cleaner that possesses " breathing " function provided by the invention, comprise solvent orange 2 A spray column and solvent B spray column, it is characterized in that: described solvent orange 2 A spray column top is provided with the balance fluid-tight, one of drawing together with solvent orange 2 A spray column upper inside wall welding of this equilibrium liquid package is cut apart plate, cutting apart the plate center has the uncovered circle in communicating pipe insertion below to be subjected in the liquid bath, exceed on communicating pipe and cut apart plate, above cutting apart plate, form a solvent orange 2 A liquid phase region, the solvent orange 2 A ascending pipe, gas equalizing line inserts the solvent orange 2 A liquid phase region, and gas equalizing line insert solvent orange 2 A liquid down value be 100~600Pa, communicating pipe the solvent orange 2 A liquid level difference that forms between the liquid bath upper edge of base and being subjected to equal the maximum working pressure value of normal pressure jar; A tail gas discharging pipe is only left in the normal pressure tank top, this tail gas discharging pipe is in parallel with the normal pressure jar tail gas discharging pipe that can scurry tail gas mutually to enter a gather qi together house steward, the gather qi together house steward is connected with the over-pressure gas pipe with the tail gas air inlet pipe again, described tail gas air inlet pipe is connected with solvent orange 2 A spray column cat head, described over-pressure gas pipe inserts in the safe fluid-tight on solvent B spray column top, and the solvent B liquid level difference that forms between over-pressure gas pipe base and the safe fluid-tight upper edge equals the maximum working pressure value of normal pressure jar; There is the individual layer bubble cap tray safe fluid-tight below in the solvent B spray column, and the individual layer bubble cap tray is made of tower tray, riser and bubble-cap, and the riser top margin exceeds bubble-cap slot top, and the solvent B liquid layer value of the raised area is 100~600Pa.
Described solvent orange 2 A spray column cat head has the mouth of pipe, solvent orange 2 A ascending pipe and the gas equalizing line of tail gas air inlet pipe; Tower top is provided with the balance fluid-tight; The tower middle part is a void tower, and multilayer solvent orange 2 A atomizer is installed; The tower bottom is an extension diameter section, in the deeply mouth of pipe of section, deflection plate, demister, gas extraction pipe of body of the tower is arranged; Tower bottom storage of solvent A has solvent orange 2 A to extract the mouth of pipe of pipe out.
Described solvent B spray column cat head has blow-down pipe; Demister, safe fluid-tight, individual layer bubble cap tray, downspout, fluid-tight dish are arranged at tower top, and there is the mouth of pipe of gas equalizing line fluid-tight dish below; The tower middle part is a void tower, and multilayer solvent B atomizer is installed; The tower bottom is an extension diameter section, and the mouth of pipe of gas inlet pipe is arranged; Tower bottom storage of solvent B has solvent B to extract the mouth of pipe of pipe out.
Described gather qi together house steward goes up the setting pressure instrument, also has been connected and installed the blowdown pipe of pressure-control valve.
Described gather qi together house steward goes up the setting pressure instrument, and pressure signal is transferred to A controller and B controller respectively; The solvent orange 2 A liquid phase region of cutting apart the plate top is installed liquid level instrument, is subjected to install on the liquid bath liquid level instrument, and its liquid level signal is transferred to the A controller respectively; In the safe fluid-tight liquid level instrument is installed, on the fluid-tight dish liquid level instrument is installed, its liquid level signal is transferred to the B controller respectively; The start-stop of A controller control solvent orange 2 A pump, the start-stop of B controller control solvent B pump.
Described safe fluid-tight is the circular trough of an opened upper end, and solvent B ascending pipe inserts in this groove.
The present invention compares with existing normal pressure jar exhaust gas cleaner has following beneficial effect: at first this device has possessed and the synchronous function of " breathing " of normal pressure jar; therefore can cancel the breathing facility of normal pressure tank deck; eliminated normal pressure tank deck uncontrollable discharge source; make normal pressure jar exhaust emissions be effectively controlled, help environmental protection.Being provided with of its two individual layers bubble cap tray can effectively close outside air and enter in Ta Nei and the normal pressure jar, and protection solvent for scavenger, normal pressure tank stores medium and tank body are not oxidized, help safety in production; Also can press tail gas to be back in the normal pressure jar on the band of spray column inner sealing simultaneously, reduce normal pressure jar exhaust emissions amount and inert gas magnitude of recruitment to greatest extent by gas equalizing line.The built-in balance fluid-tight of its three tower is partly kept apart normal pressure jar gather qi together house steward and tail gas clean-up, and injector can't directly extract normal pressure jar tail gas, has solved the problem of the excessive extraction normal pressure of bleed equipment jar tail gas.The two spray of its four employing void tower cleaning of off-gas, by selecting the high-performance shower nozzle for use, form high density atomizing microparticle solvent district, with normal pressure jar tail gas contact mass transfer,, there is not the sorrow of stifled tower, liquid flooding than packed tower and plate column, smooth operation, improved gas-liquid mass transfer efficient, and be not subjected to the influence of exhaust emissions amount fluctuation, it is also big to store the tail gas space simultaneously.The built-in balance fluid-tight of its five tower, safe fluid-tight utilize solvent for scavenger as the fluid-tight medium, and than water sealed tank is set separately, security is higher, and do not have the sewage generation.The setting of its six controller makes this device can follow normal pressure jar " breathing " state and moves automatically, guarantees that discharge tail gas is in time purified, and can reduce the running time of solvent pump simultaneously again, greatly reduces the energy consumption of normal pressure jar tail gas clean-up.Its seven device utilization wide ranges can by selecting different absorbents for use, be carried out multistage purification and handle at the composition of different normal pressure jar tail gas, guarantee normal pressure jar tail gas qualified discharge.
Description of drawings
Fig. 1: the normal pressure jar exhaust gas cleaner schematic diagram of " breathing " function that to be that the present invention is a kind of possess.
Among the figure: heavy line is represented pipeline; Empty fine rule is represented the instrument signal line; Many parallel empty fine rule express liquids; Arrow represent MEDIA FLOW to; M represents the motor of pump.
The specific embodiment
At the characteristics of industrial production with the general centralized arrangement of normal pressure jar, the preferred gather qi together house steward of the present invention is communicated with similar normal pressure jar tail gas discharging pipe, adopts normal pressure jar tail gas to come " breathing " of balance normal pressure jar as far as possible; At normal pressure tank top discharging tail gas, and the requirement of the high point of environmental requirement tail gas discharging, the preferred double tower of the present invention is handled tail gas, adopt the cat head air inlet, another cat head is provided with the gas blow-down pipe, has both prevented that the tail gas lime set forms the liquid bag among the gather qi together house steward, stop up air inlet pipe, reduced pipeline again; At normal pressure jar exhaust emissions amount instability, the preferred hollow-spraying-tower cleaning of off-gas of the present invention is guaranteed normal pressure jar tail gas qualified discharge; At the normal pressure jar feature that sucks gas is arranged, preferred single layer bubble cap tray of the present invention closes outside air, also can press tail gas to reflux on the band of sealing simultaneously, reduces the exhaust emissions amount; For preventing excessive extraction normal pressure jar tail gas, the present invention preferably is provided with injector behind the solvent orange 2 A spray column, also can guarantee solvent B spray column band pressure cleaning of off-gas simultaneously.The specific embodiment is as follows:
As shown in Figure 1, tail gas air inlet pipe 12 mouths of pipe, solvent orange 2 A ascending pipe 18 and gas equalizing line 15 are arranged at solvent orange 2 A spray column of the present invention 1 top; Tower top is a balance fluid-tight, and concrete structure is: a level cut apart plate 1a and inner wall of tower welding, cutting apart plate 1a center has a vertical communicating pipe 1b, has a circle to be subjected to liquid bath 1c below the communicating pipe 1b, is subjected to liquid bath 1c opened upper end; Communicating pipe 1b upper end exceeds cuts apart plate 1a, forms a solvent orange 2 A liquid phase region, and solvent orange 2 A ascending pipe 18 inserts the solvent orange 2 A liquid phase regions, the bottom with cut apart plate 1a and leave the space, gas equalizing line 15 inserts the solvent orange 2 A liquid phase regions, inserts that value is 100~600Pa under the solvent orange 2 A liquid; The circle that the below is inserted in communicating pipe 1b lower end is subjected among the liquid bath 1c, and communicating pipe 1b inserts the maximum working pressure (pressing the density calculation of solvent orange 2 A) that is subjected to value under the liquid bath 1c liquid to equal the normal pressure jar; Solvent orange 2 A spray column 1 middle part is a void tower, and the solvent orange 2 A atomizer 1d that multilayer is sprayed downwards is installed; The tower bottom is an extension diameter section, in body of the tower deeply section, deflection plate 1e, demister 1f are arranged; Tower bottom storage of solvent A has solvent orange 2 A to extract pipe 17 mouths of pipe out.
Solvent B spray column 2 tops are gas blow-down pipe 2a, and demister 2b, safe fluid-tight 2c, individual layer bubble cap tray 2d, downspout 2e, fluid-tight dish 2f are arranged at tower top, and there is the mouth of pipe of gas equalizing line 15 fluid-tight dish 2f below; The tower middle part is a void tower, and the solvent B atomizer 2g that multilayer is sprayed downwards is installed; The tower bottom is an extension diameter section, and gas inlet pipe 14 mouths of pipe are arranged, and tower bottom storage of solvent B has solvent B to extract pipe 19 mouths of pipe out.Wherein safe fluid-tight 2c is the groove of a circle, opened upper end, and solvent B ascending pipe 20 inserts among the safe fluid-tight 2c, and leaves the space with bottom land; Over-pressure gas pipe 16 inserts among the safe fluid-tight 2c, and value equals the maximum working pressure (pressing the density calculation of solvent B) of normal pressure jar under the insertion liquid.Individual layer bubble cap tray 2d is made of tower tray 2d1, riser 2d2 and bubble-cap 2d3, and riser 2d2 top margin exceeds bubble-cap 2d3 slot top, and the solvent B liquid layer value of the raised area is 100~600Pa; Insert under the liquid of fluid-tight dish 2f on the weir plate base of downspout 2e, guarantees that from then on tail gas can not overflow.
As shown in Figure 1, the concrete method of work of normal pressure jar exhaust gas cleaner that the present invention is a kind of possesses " breathing " function is: a tail gas discharging pipe is only left in the normal pressure tank top, and the normal pressure jar tail gas discharging pipe parallel connection that can scurry tail gas mutually enters a gather qi together house steward 11.Be installed in liquid level instrument 6b and the 6c that equilibrium liquid seals up signal is transferred to A controller 6, start solvent orange 2 A pump 4, extract the solvent orange 2 A of solvent orange 2 A spray column 1 bottom storage by solvent orange 2 A pipe 17, to cut apart the solvent orange 2 A liquid phase region of plate 1a top and be subjected to liquid bath 1c to be full of solvent orange 2 A through solvent orange 2 A ascending pipe 18, and be full of back A controller 6 and close solvent orange 2 A pump 4.Be installed in the liquid level instrument 7a on the safe fluid-tight 2c, the liquid level instrument 7b on the fluid-tight dish 2f signal is transferred to B controller 7, start solvent B pump 5, extract the solvent B of solvent B spray column 2 bottom storage by solvent B pipe 19, through solvent B ascending pipe 20 safe fluid-tight 2c, fluid-tight dish 2f are full of solvent B, are full of back B controller 7 and close solvent B pump 5.Guarantee that the balance fluid-tight is full of solvent orange 2 A all the time, guarantee that safe fluid-tight 2c, individual layer bubble cap tray 2d and fluid-tight dish 2f are full of solvent B all the time.
When gather qi together house steward 11 tail gas pressure reaches the operating pressure of normal pressure jar, the manometer 6a that is installed on the gather qi together house steward 11 is transferred to A controller 6 and B controller 7 with signal, start solvent orange 2 A pump 4 and solvent B pump 5 simultaneously, solvent orange 2 A atomizer 1d, solvent B atomizer 2g begin the atomizing solvent of injection downwards, and injector 3 is started working simultaneously; Gather qi together house steward 11 tail gas enters by the top of air inlet pipe 12 from solvent A spray column 1, tail gas is with the solvent orange 2 A of the overflow communicating pipe 1b by the balance fluid-tight of tower top, overflow from being subjected to liquid bath 1c top, tail gas is the solvent orange 2 A mixing mass transfer with atomizing at solvent orange 2 A spray column 1 middle part, following current is flowed from top to bottom, tail gas makes progress at tower lower baffle 1e place baffling, and after demister 1f gas-liquid separation, the tail gas behind the first class purification leaves solvent orange 2 A spray column 1 from escape pipe 13.Injector 3 with solvent B as working fluid, by the tail gas in the drainage tube 21 drainage supercharging escape pipes 13, gas-liquid mixture enters the bottom of solvent B spray column 2 from pressure inlet 14, and tail gas upwards flows, the reverse contact mass transfer of atomizing solvent B of spraying downwards with tower middle part solvent B atomizer 2g; Tail gas enters among the riser 2d2 of tower top individual layer bubble cap tray 2d, by annular rotating channel, in being distributed to liquid layer between bubble-cap, goes bubble-cap 2d3 slot again, tail gas overflows the liquid layer on the tower tray 2d1, and the pressure of individual layer bubble cap tray 2d falls and should insert the solvent orange 2 A liquid sum of value down less than normal pressure jar maximum working pressure and gas equalizing line 15; Tail gas behind the secondary purification rises around safe fluid-tight 2c, by demister 2b, through the tail gas of the high point of overhead gas blow-down pipe 2a emission compliance.
When the normal pressure tank level sharply rises or this device can't in time be handled tail gas, when gather qi together house steward 11 tail gas pressure reaches normal pressure jar maximum working pressure, tail gas enters safe fluid-tight 2c by over-pressure gas pipe 16, after demister 2b gas-liquid separation, from the emptying of the high point of solvent B spray column 2 top gas blow-down pipe 2a.
When gather qi together house steward 11 tail gas pressure during less than the maximum working pressure of normal pressure jar, the manometer 6a that is installed on the gather qi together house steward 11 is transferred to A controller 6 and B controller 7 with signal, stops solvent orange 2 A pump 4 and 5 operations of solvent B pump; Liquid layer on the individual layer bubble cap tray 2d closes the secondary purification tail gas in the solvent B spray column 2, the secondary purification tail gas that is higher than gather qi together house steward 11 tail gas pressure portion, begin to reflux by gas equalizing line 15, pass the solvent orange 2 A liquid layer under the gas equalizing line 15 in the balance fluid-tight, advance gather qi together house steward 11, the both sides gas balance ends at gas equalizing line 15 and inserts solvent orange 2 A liquid value 100~600Pa down; Decline along with the secondary purification tail gas pressure in the solvent B spray column 2, when the liquid layer on the individual layer bubble cap tray 2d drops to riser 2d2 top margin, form a solvent B height of liquid layer (static seal), pressure in the assurance solvent B spray column 2 is at 100~600Pa, and isolated outside air enters in solvent B spray column 2 and the normal pressure jar.
When gather qi together house steward 11 tail gas pressure further descends, during near normal pressure jar minimum working pressure, the tonifying Qi facility is started working; The tonifying Qi facility comprises blowdown pipe 22, pressure-control valve 8, is installed in the manometer 8a on the gather qi together house steward 11, and make-up gas adopts inert gas.When being installed in tail gas pressure that manometer 8a on the gather qi together house steward 11 detects gather qi together house steward 11 near normal pressure jar minimum working pressure, opening pressure control valve 8, blowdown pipe 22 be to gather qi together house steward 11 topping ups, the safety of protection normal pressure jar.
The present invention also has improvements, when normal pressure tank stores medium allows air to enter, can cancel the blowdown pipe 21 that pressure-control valve 8 has been installed, increase an air intake pipe, the mouth of pipe one end is positioned at the blow-down pipe 2a below at solvent B spray column 2 tops, the other end of the mouth of pipe inserts solvent orange 2 A spray column 1 to be cut apart in the solvent orange 2 A liquid phase region of plate 1a top, inserts to be worth under the liquid a little more than gas equalizing line 15 and inserts liquid value down.When the tail gas capacity of returns was not enough, air intake pipe is extracting gases from the blow-down pipe 2a at solvent B spray column 2 tops, and beginning replenishes air to gather qi together house steward 11.