Summary of the invention
The present invention improves the operating efficiency of cutting vertical stream combine by to cutting the automatic control of vertical stream combine pace, reduces fault rate.
The technical solution adopted for the present invention to solve the technical problems is that the concrete steps of cutting vertical stream combine pace intelligence control method are as follows:
1, the module parameter in the setting controller, and start-up control device; Module parameter comprises threshold value of warning, alarm threshold value and the weight of monitoring points such as feed quantity, cut flow roller rotating speed, vertical stream roller rotating speed, defeated grain screw feeder rotating speed, loss amount, and normally travel velocity amplitude, deceleration value, acceleration figure.
2, controller is gathered the information of feed quantity, travel speed, cut flow roller rotating speed, vertical stream roller rotating speed, defeated grain screw feeder rotating speed, loss amount by sensor-based system; Information is handled, obtained the state value of each monitoring point, show each monitoring point state by LCD.
3, controller is handled the state value of each monitoring point by many information fusion gray prediction fuzzy control model and is merged; Each monitoring point state value merges by fuzzy control model after gray prediction is handled earlier.
4, controller is always exported by system

Select the control corresponding method; Vertical stream combine feed quantity is excessive when cutting, doing stopping alarm when any one rapid variation surpasses the setting boundary in cut flow roller rotating speed, vertical stream roller rotating speed or the defeated grain screw feeder rotating speed handles, this moment buzzer warning, LCD shows the trouble point, and the DAC output of implementation controller is reduced to 0 and made and cut vertical stream combine and quit work; Increase when cutting vertical stream combine feed quantity, loss amount increases, any one drops to 90% o'clock of optimum speed in cut flow roller rotating speed, vertical stream roller rotating speed or the defeated grain screw feeder rotating speed, doing slows down observes the adjustment operation, and employing reduces pace and reduces feed quantity, reduces live load, reach the minimizing rate of breakdown, LCD demonstrates the monitoring point that is lower than early warning value, and the DAC output voltage of implementation controller is pressed setting value and reduced, and makes to cut the reduction of vertical stream combine travel speed; When feed quantity, the stable not break bounds of loss amount, cut flow roller rotating speed, vertical stream roller rotating speed or defeated grain screw feeder rotating speed are all just often, in time increase pace, increase work efficiency, LCD shows each monitoring point duty, the DAC output voltage of implementation controller is pressed setting value and is raise, and makes to cut the lifting of vertical stream combine travel speed; When feed quantity, threshing cylinder, defeated grain screw feeder all are operated in optimum Working, control system did not keep present speed when loss amount exceeded standard, make unit be operated in optimum state, LCD shows each monitoring point duty, and the DAC output voltage of implementation controller keeps.
5, judge whether manually to control, if enter manual control, then cut vertical stream combine pace Based Intelligent Control and finish, display still shows its duty.If do not enter manual control, then return step 2, proceed Based Intelligent Control.
Cutting vertical stream combine pace intelligence controlling device is made up of hardware system and software systems.Hardware system is made up of manauto switched system, sensor-based system, controller, executive system, liquid crystal display systems.The manauto switched system is controlled by double-point double-throw switch; Sensing system is formed by measuring sensor such as travel speed, drum rotation speed, defeated grain screw feeder rotating speed, feed quantity, loss amount and modulate circuit thereof; Controller is made up of single-chip microcomputer and peripheral circuit thereof; Executive system is made up of operational amplification circuit and proportioning valve amplifier; Liquid crystal display systems shows the duty of cutting vertical stream combine in real time, finishes sound and light of alarm simultaneously.Monitor cutting vertical each running parameter of stream combine by sensor-based system, realize cutting vertical automatic adjustment of flowing the combine pace by controller and proportioning valve amplifier governing speed control valve, show the duty of unit simultaneously by liquid crystal display; Software systems mainly are made up of signal detection module, many signal fused gray prediction fuzzy control model and pace control module etc.
The invention has the beneficial effects as follows, on the basis of cutting the existing hydraulic pressure buncher of vertical stream combine manual governing mechanism, added the pace intelligence controlling device, cutting vertical stream combine working state signal by the sensing system collection enters singlechip controller and carries out many signal fused gray prediction fuzzy control model and handle, select the control corresponding method, the work of driving executive system, thereby realize cutting vertical stream combine pace Based Intelligent Control, show the unit duty simultaneously in real time, in time carry out sounding and lighting alarm when running into fault.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is an operation principle block diagram of cutting vertical stream combine pace intelligence controlling device.
Fig. 2 is for cutting vertical stream combine pace intelligent controller gray prediction fuzzy control model schematic diagram.
Fig. 3 is for cutting vertical stream combine pace intelligent controller manauto integrated circuit schematic diagram.
Fig. 4 is for cutting vertical stream combine pace intelligence control method flow chart.
Fig. 5 is a gray prediction module flow chart.
Fig. 6 is for cutting vertical stream combine pace intelligent controller hardware circuit diagram.
Among the figure, 1, electric control handle, 2, the proportioning valve amplifier, 3, double-point double-throw switch, 4, speed control valve.
Embodiment
As shown in Figure 1, the hardware system of cutting vertical stream combine pace intelligence controlling device is made up of manauto switched system, sensor-based system, controller, executive system, liquid crystal display and automatic alarm system.
Sensor-based system is formed by being installed on the sensor of cutting each monitoring position on the vertical stream combine, comprise the Hall speed probe that is installed in cut flow roller, vertical stream roller, defeated grain screw feeder and the driving wheel rotating shaft, be installed on feed quantity sensor and the loss amount sensor that is installed on delivery chute in the rotating shaft of ceding of Taiwan screw feeder.The input of the output termination controller of sensor-based system.Controller inside is comprising implementation controller and display controller, the output termination liquid crystal display systems of display controller, liquid crystal display systems has state to show and sound and light of alarm, the input of the output termination proportioning valve amplifier 2 of implementation controller can carry out data communication between implementation controller and the display controller.The output of proportioning valve amplifier 2 inserts the free end of double-point double-throw switch 3, the common port of double-point double-throw switch 3 links to each other with the speed control valve 4 of cutting vertical stream combine, the free termination electric control handle 1 of another of double-point double-throw switch 3 is realized automanual switching by double-point double-throw switch 3.Manually control is by electric control handle 1 direct control rate control valve 4 as shown in Figure 3, and control drives proportioning valve amplifier 2 control rate control valves 4 by the implementation controller output voltage automatically.Speed control valve 4 is the ratio two-way valve, according to the circulating direction and the flow size of sense of current and big or small control valve.When manually controlling, double-point double-throw switch 3 is communicated with speed control valve 4 with electric control handle 1.Electric control handle 1 is electric ratio output, no-voltage output when handle places meta, and pushing ratio output forward voltage before handle is when the handle post-tensioning is exported backward voltage in proportion, by the output voltage control rate control valve 4 of handle.When controlling automatically, double-point double-throw switch 3 is communicated with speed control coil two ends with proportioning valve amplifier 2.This moment, handle lost efficacy, and cut the speed of vertical stream combine and was controlled by controller fully.The function of proportioning valve amplifier 2 be with the voltage linear of controller output be converted into current drives speed control valve 4, must demarcate it before use.Regulate output current by the MIN knob, when making controller Comparative Examples valve amplifier 2 input minimum voltage values, proportioning valve amplifier 2 output currents are 0; Regulate output current by the MAX knob, when making controller Comparative Examples valve amplifier 2 input maximum voltage value, proportioning valve amplifier 2 output currents just in time can make the pace maximum of cutting vertical stream combine.After proportioning valve amplifier 2 was adjusted and finished, the magnitude of voltage that only needs change input VI was the pace that controlled is cut vertical stream combine.The magnitude of voltage of input VI is produced by the DAC module in the implementation controller.
As shown in Figure 4, of the present invention cutting indulged stream combine intelligence control method, and its concrete steps are:
Module parameter in step 1, the setting controller, and start-up control device.Module parameter comprises threshold value of warning, alarm threshold value and the weight of monitoring points such as feed quantity, cut flow roller rotating speed, vertical stream roller rotating speed, defeated grain screw feeder rotating speed, loss amount, and normally travel velocity amplitude, deceleration value, acceleration figure etc.
Step 2, controller are gathered the information of feed quantity, travel speed, cut flow roller rotating speed, vertical stream roller rotating speed, defeated grain screw feeder rotating speed, loss amount by sensor-based system.Information is handled, obtained the state value of each monitoring point, show each monitoring point state by LCD.
Step 3, controller are handled the state value of each monitoring point by many information fusion gray prediction fuzzy control model and are merged.As shown in Figure 2, each monitoring point state value merges by fuzzy control model after gray prediction is handled earlier.The design process that is designed to a plurality of controllers of example explanation with cut flow roller rotating speed gray prediction fuzzy control model.
Gray prediction module flow process as shown in Figure 5, the original ordered series of numbers of cut flow roller rotating speed is obtained by control system sampling, its length is general
〉=4, do not lose accuracy again in order to simplify calculating, among the design
=4.The each sampling of control system obtains the cut flow roller rotating speed
, can get original number and classify as:
The sampling period of system is 0.5 second, and cereal is about 1.5 seconds through the time that inclined transporter arrives cut flow roller, and the response time of hydraulic continuously variable transmission is about 1 second, so the step number of selected prediction
=5.
Because drum rotation speed all be on the occasion of, do not need regularization to handle.Original ordered series of numbers is carried out accumulation process, and then the generation ordered series of numbers that obtains adding up:
Obtain matrix
And data vector
:
Try to achieve matrix
Commentaries on classics order matrix
For:
Define four calculating parameters:
Then try to achieve:
And then can in the hope of:
So development coefficient
For:
After obtaining above parameter, just can be in the hope of the predicted value of cut flow roller after 2.5 seconds
Compare by predicted value and setting value at last, draw deviate as output
Other gray prediction controllers are selected sampling length and step-length according to actual conditions, obtain output respectively
, be output as according to each gray prediction controller of above design
, its to the matching degree of system in addition different weights be
, system always is output as
, set up Fusion Model:
In the formula 1,
,
Output valve and coupling weight for the cut flow roller fuzzy control model;
,
Output valve and coupling weight for the feed quantity fuzzy control model;
,
Output valve and coupling weight for vertical stream roller fuzzy control model;
,
Output valve and coupling weight for defeated grain screw feeder fuzzy control model;
,
Output valve and coupling weight for the loss amount fuzzy control model.
Step 4, controller are always exported by system

Select the control corresponding method.Vertical stream combine feed quantity is excessive when cutting, doing stopping alarm when any one rapid variation surpasses the setting boundary in cut flow roller rotating speed, vertical stream roller rotating speed or the defeated grain screw feeder rotating speed handles, this moment buzzer warning, LCD shows the trouble point, and the DAC output of implementation controller is reduced to 0 and made and cut vertical stream combine and quit work; Increase when cutting vertical stream combine feed quantity, loss amount increases, any one drops to 90% o'clock of optimum speed in cut flow roller rotating speed, vertical stream roller rotating speed or the defeated grain screw feeder rotating speed, doing slows down observes the adjustment operation, and employing reduces pace and reduces feed quantity, reduces live load, reach the minimizing rate of breakdown, LCD demonstrates the monitoring point that is lower than early warning value, and the DAC output voltage of implementation controller is pressed setting value and reduced, and makes to cut the reduction of vertical stream combine travel speed; When feed quantity, the stable not break bounds of loss amount, cut flow roller rotating speed, vertical stream roller rotating speed or defeated grain screw feeder rotating speed are all just often, in time increase pace, increase work efficiency, LCD shows each monitoring point duty, the DAC output voltage of implementation controller is pressed setting value and is raise, and makes to cut the lifting of vertical stream combine travel speed; When feed quantity, threshing cylinder, defeated grain screw feeder all are operated in optimum Working, control system did not keep present speed when loss amount exceeded standard, make unit be operated in optimum state, LCD shows each monitoring point duty, and the DAC output voltage of implementation controller keeps.
Step 5, judge whether manually to control, if enter manual control, then cut vertical stream combine pace Based Intelligent Control and finish, display still shows its duty.If do not enter manual control, then return step 2, proceed Based Intelligent Control.