CN102146894B - Engine room capable of being maintained on spot for wind power generator unit - Google Patents
Engine room capable of being maintained on spot for wind power generator unit Download PDFInfo
- Publication number
- CN102146894B CN102146894B CN2011100962648A CN201110096264A CN102146894B CN 102146894 B CN102146894 B CN 102146894B CN 2011100962648 A CN2011100962648 A CN 2011100962648A CN 201110096264 A CN201110096264 A CN 201110096264A CN 102146894 B CN102146894 B CN 102146894B
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- engine room
- cabin
- driftage
- sideboard
- power generator
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- 238000012423 maintenance Methods 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 5
- 238000010276 construction Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 abstract description 3
- 239000000725 suspension Substances 0.000 abstract 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
The invention discloses an engine room for a wind power generator unit, in particular to an engine room capable of being maintained on the spot for a wind power generator unit. The engine room capable of being maintained on the spot for the wind power generator unit comprises an engine room; and a gear box, a power generator and an electrical cabinet are arranged on the engine room. The engine room is characterized in that a left side plate and a right side plate capable of being unfolded and flatly placed are arranged at the left side and the right side of the engine room; and a crane is arranged at the front end of the engine room; and an engine room seat assembly is arranged at the lower side of an engine room chassis of the engine room. In the engine room capable of being maintained on the spot for the wind power generator unit, the side plates at the two sides of the engine room are unfolded around hinges at lower corners, so that the area of the engine room is increased by two times to meet the requirements of maintenance operation and greatly reduce the maintenance cost of the wind power generator unit; a swinging arm crane is additionally arranged for maintenance and installation operations; and the engine room seat assembly is additionally arranged, so that the overturning moment generated by supporting the suspension of the crane at the top of a tower/pole is improved. Therefore, the engine room is safer and more reliable to use.
Description
(1) technical field
The present invention relates to a kind of wind generating set engine room, but particularly a kind of wind generating set engine room of on-site maintenance operation.
(2) background technique
The cabin of horizontal axis wind-driven generator group is to be contained on the tower masthead, in order to reduce wind-exposuring area, cross-section area is as far as possible little, manual work is very difficult in the cabin, and the equipment in the cabin can't remove to safeguard on the spot, change easily damaged parts by the normal way of common mechanical equipment, needs integral body to hang lower ground and carries out operation, set out hundreds of tonnes crane, expense is high, in case the maintenance cost that goes wrong increases, operation costs increase.Thereby very high to life-span and the reliability requirement of wind power equipment component, any problem mustn't appear, because harsh requirement, what bring is that manufacture cost increases thereupon, but problem still happens occasionally.Thereby cause the wind-power electricity generation industrial economy poor.
(3) summary of the invention
The present invention is in order to remedy the defective of prior art, but the wind generating set engine room of the on-site maintenance operation that a kind of cabin area is large, maintenance cost is low is provided.
The present invention is achieved through the following technical solutions:
But a kind of wind generating set engine room of on-site maintenance operation, comprise the cabin, the cabin is provided with gear-box, generator and Electric Appliance Cabinet, it is characterized in that: the left and right sides, cabin is provided with the deployable left sideboard of setting level and right sideboard, the cabin front end is provided with hoist, and the nacelle chassis downside in cabin is provided with the cabin seat assembly.
But be somebody's turn to do the wind generating set engine room of on-site maintenance operation, described left sideboard is connected with pull bar and oil cylinder respectively with right sideboard, left sideboard, right sideboard one end are connected by hinge axis with nacelle chassis, left sideboard, the right sideboard the other end be the integrated top board that vertically is connected with respectively, described top board is broken as two halves by the center, two halves top board joint is provided with corresponding fastener hole, and described hinge axis rear and front end is respectively equipped with hinge axis front shroud and hinge axis back cover.Described cabin seat assembly comprises that cabin seat cylinder, cabin seat axle sleeve, driftage gearwheel, brake disc, driftage upper bearing (metal) and driftage lower bearing form, and the driftage small gear transmits from nacelle chassis, with the driftage gearwheel engagement that is fastened on cabin seat cylinder.Junction point is provided with sealing strip between the cabin front shroud in left sideboard, right sideboard and cabin and the cabin back cover.Driftage upper bearing (metal) and driftage lower bearing are the ordinary construction radial-thrust bearing of the low precision of low speed.
The invention has the beneficial effects as follows: but wind generating set engine room that should on-site maintenance operation cabin two side plates are launched around the inferior horn hinge, make cabin area change twice, the requirement of enough maintenance operatioies significantly reduces the maintenance cost of wind power generating set; Set up the swing arm hoist, for safeguarding and the installation exercise application, set up the cabin seat assembly, the support hoist that has improved the tower masthead fills the tilting moment that produces when hanging, and uses more safe and reliable.
(4) description of drawings
The present invention is further illustrated below in conjunction with accompanying drawing.
But accompanying drawing 1 is looked schematic representation for the master of the wind generating set engine room of the present invention's on-site maintenance operation.
But accompanying drawing 2 is the schematic top plan view of the wind generating set engine room of the present invention's on-site maintenance operation.
Accompanying drawing 3 is the A-A cross-sectional schematic among Fig. 1.
Among the figure, 1 gear-box, 2 hoists, 3 cabin front shrouds, 4 pull bars, 5 hinge axis front shrouds, 6 cabin seat assemblies, 7 cabin seat cylinders, 8 cabin seat axle sleeves, 9 driftage lower bearings, 10 brake discs, 11 nacelle chassis, 12 driftage small gears, 13 driftage gearwheels, 14 driftage upper bearing (metal)s, 15 generators, 16 Electric Appliance Cabinets, 17 hinge axis back covers, 18 right sideboards, 19 oil cylinders, 20 cabin back covers, 21 fastener holes, 22 left sideboards, 23 hinge axis, 24 cabins.
(5) embodiment
Accompanying drawing is a kind of specific embodiment of the present invention.But be somebody's turn to do the wind generating set engine room of on-site maintenance operation, comprise cabin 24, cabin 24 is provided with gear-box 1, generator 15 and Electric Appliance Cabinet 16, it is characterized in that: 24 left and right sides, cabin are provided with the deployable left sideboard of setting level 22 and right sideboard 18, cabin 24 front ends are provided with hoist 2, and nacelle chassis 11 downsides in cabin 24 are provided with cabin seat assembly 6.Described left sideboard 22 is connected with pull bar 4 and oil cylinder 19 respectively with right sideboard 18, left sideboard 22, right sideboard 18 1 ends are connected by hinge axis 23 with nacelle chassis 11, left sideboard 22, right sideboard 18 the other ends are the integrated top board that vertically is connected with respectively, described top board is broken as two halves by the center, two halves top board joint is provided with corresponding fastener hole 21, and described hinge axis 23 rear and front ends are respectively equipped with hinge axis front shroud 5 and hinge axis back cover 17.Described cabin seat assembly 6 comprises that cabin seat cylinder 7, cabin seat axle sleeve 8, driftage gearwheel 13, brake disc 10, driftage upper bearing (metal) 14 and driftage lower bearing 9 form, driftage small gear 12 transmits from nacelle chassis 11, with driftage gearwheel 13 engagements that are fastened on cabin seat cylinder 7.Junction point is provided with sealing strip between the cabin front shroud 3 in left sideboard 22, right sideboard 18 and cabin 24 and the cabin back cover 20.Driftage upper bearing (metal) 14 and driftage lower bearing 9 are the ordinary construction radial-thrust bearing of the low precision of low speed.
But be somebody's turn to do the wind generating set engine room of on-site maintenance operation, that the cabin is in deployed condition shown in the accompanying drawing, 19 elongations of two oil cylinders, four pull bar 4 elongations, left sideboard 22 and right sideboard 18 rotate 90 degree around hinge axis 23 and fell, left sideboard 22 and right sideboard 18 become the floor, the personnel that can walk, the finding that can leave with instrument and remove, area of operation has increased twice, half has become safety screen after putting down top board, and pull bar 4 puts down becomes safe fence.Large parts such as gear-box and generating etc., can use hoist 2 to sling and turn over the angle of being convenient to keep in repair, the origin-location is put down and is keeped in repair dismounting and change part, do not hang nacelle chassis 11, the swing arm of hoist 2 can be put beyond the cabin front shroud 3, can be with parts, instrument and large part 24 up and down handlings to ground from the cabin, the crane gear that the maintaining equipments in the cabin 24 can be other.
After the installation, maintenance in cabin 24 or maintenance operation are finished, the column of hoist 2 is reduced in the cabin 24, two oil cylinders 19 are retracted in the cabin 24, left sideboard 22 and right sideboard 18 pull-ups, fastener hole 21 in a row in the middle of the top board is relative, put on the whole cabin of the fastening rear one-tenth of bolt nut, for the sealing in cabin, but mmi machine cabin front shroud 3 and after engine room cover 20 are provided with sealing strip with the side plate junction point.In order to support hoist 2 work to produce huge tilting moment, adopt the design of cabin seat assembly 6, so that rotating around the tower bar, cabin 24 realizes driftage.Brake disc 10 plays damping function when playing yawing rotation, reaches moving equilibrium, plays braking action when yawing rotation stops.Driftage upper bearing (metal) 14 has enough distances apart with driftage lower bearing 9, bring up enough support moment, and this two bearings is the ordinary construction radial-thrust bearing of the low precision of low speed, its expense is more much lower than driftage special bearing expense, its bearing capacity is also very high, and the section modulus of cabin seat cylinder 7 is very large, and the intensity of system is enough and rigidity is very large, also guarantee the normal engagement of driftage small gear 12 and driftage gearwheel 13, unlikely stress is concentrated affects operating life.
Claims (4)
1. but the wind generating set engine room of an on-site maintenance operation, comprise cabin (24), cabin (24) is provided with gear-box (1), generator (15) and Electric Appliance Cabinet (16), it is characterized in that: the left and right sides, cabin (24) is provided with the deployable left sideboard of setting level (22) and right sideboard (18), cabin (24) front end is provided with hoist (2), and nacelle chassis (11) downside of cabin (24) is provided with cabin seat assembly (6); Described left sideboard (22) is connected with pull bar (4) and oil cylinder (19) respectively with right sideboard (18), left sideboard (22), right sideboard (18) one ends are connected by hinge axis (23) with nacelle chassis (11), left sideboard (22), right sideboard (18) the other end be the integrated top board that vertically is connected with respectively, described top board is broken as two halves by the center, two halves top board joint is provided with corresponding fastener hole (21), and described hinge axis (23) rear and front end is respectively equipped with hinge axis front shroud (5) and hinge axis back cover (17).
2. but the wind generating set engine room of on-site maintenance operation according to claim 1, it is characterized in that: described cabin seat assembly (6) comprises cabin seat cylinder (7), cabin seat axle sleeve (8), driftage gearwheel (13), brake disc (10), driftage upper bearing (metal) (14) and driftage lower bearing (9), driftage small gear (12) transmits from nacelle chassis (11), with driftage gearwheel (13) engagement that is fastened on cabin seat cylinder (7).
3. but the wind generating set engine room of on-site maintenance operation according to claim 1 is characterized in that: junction point is provided with sealing strip between the cabin front shroud (3) of left sideboard (22), right sideboard (18) and cabin (24) and the cabin back cover (20).
4. but the wind generating set engine room of on-site maintenance operation according to claim 2 is characterized in that: driftage upper bearing (metal) (14) and driftage lower bearing (9) are the ordinary construction radial-thrust bearing that low speed is hanged down precision.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2011100962648A CN102146894B (en) | 2011-04-18 | 2011-04-18 | Engine room capable of being maintained on spot for wind power generator unit |
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CN2011100962648A CN102146894B (en) | 2011-04-18 | 2011-04-18 | Engine room capable of being maintained on spot for wind power generator unit |
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CN102146894A CN102146894A (en) | 2011-08-10 |
CN102146894B true CN102146894B (en) | 2013-10-30 |
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Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106352082B (en) * | 2016-08-29 | 2018-02-16 | 优利康达(天津)科技有限公司 | A kind of blower fan sealing structure |
CN106481512B (en) * | 2016-12-22 | 2019-12-24 | 江苏金风科技有限公司 | Wind turbine generator system and method for replacing equipment in nacelle of wind turbine generator system |
CN110925149B (en) * | 2019-12-13 | 2020-11-24 | 河北新天科创新能源技术有限公司 | Maintenance method for gearbox tower of wind driven generator |
CN112610430B (en) * | 2020-12-21 | 2022-05-27 | 远景能源有限公司 | Method for replacing gear shaft in wind driven generator |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009101697A1 (en) * | 2008-02-15 | 2009-08-20 | Sakuraigiken Co., Ltd. | Method and apparatus for maintenance of windmill vane of wind power equipment |
CN201729604U (en) * | 2010-06-25 | 2011-02-02 | 沈阳瑞祥风能设备有限公司 | Aerogenerator set part-replacement hoisting structure |
CN201963498U (en) * | 2011-04-18 | 2011-09-07 | 岑益南 | Wind generating set engine room capable of being locally maintained |
Family Cites Families (1)
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US7612462B2 (en) * | 2007-10-08 | 2009-11-03 | Viterna Larry A | Floating wind turbine system |
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- 2011-04-18 CN CN2011100962648A patent/CN102146894B/en active Active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009101697A1 (en) * | 2008-02-15 | 2009-08-20 | Sakuraigiken Co., Ltd. | Method and apparatus for maintenance of windmill vane of wind power equipment |
CN201729604U (en) * | 2010-06-25 | 2011-02-02 | 沈阳瑞祥风能设备有限公司 | Aerogenerator set part-replacement hoisting structure |
CN201963498U (en) * | 2011-04-18 | 2011-09-07 | 岑益南 | Wind generating set engine room capable of being locally maintained |
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Effective date of registration: 20191010 Address after: 215400 No.2, floor 4, building a, No.88, Beijing East Road, Taicang Development Zone, Suzhou City, Jiangsu Province Patentee after: Suzhou Yunshou Software Technology Co., Ltd. Address before: 250000 Shandong Province, Lixia District of Ji'nan City Mountain Road No. 57 SG garden 3 Building 1 unit 202 Patentee before: Cen Yi Nan |
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