Environment-friendly type near dry cutting liquid and preparation method thereof
Technical field
The present invention relates to the near dry cutting liquid technical field, specifically a kind of environment-friendly type near dry cutting liquid and preparation method thereof.
Background technology
The lubrication and cooling agent that traditional metal processing is used is generally pure oil or emulsion, and the usage quantity of lubrication (oil) liquid is large, not only wastes the bulk petroleum resource, also can cause the huge pollution of processing site and environment, also makes easily simultaneously the operator ill.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of environment-friendly type near dry cutting liquid that adopts new prescription to be prepared from.
For achieving the above object, designed a kind of environment-friendly type near dry cutting liquid, it is characterized in that being prepared from by the raw material of following weight percent:
Dialkyl group thiophosphate 20-40%
Carbaminate 20-40%
Polyalkylene glycol 20-40%
Amine carboxylic acid 2-5%
Sodium Benzoate 1-2%
Glycolylurea 1-2%
Deionized water 15-35%.
A kind of preparation method of environment-friendly type near dry cutting liquid is characterized in that preparing as follows: (1) takes by weighing raw material by weight percent claimed in claim 1; (2) dialkyl group thiophosphate, carbaminate, polyalkylene glycol, amine carboxylic acid, Sodium Benzoate, the glycolylurea that takes by weighing mixed after, stir; (3) add again deionized water; (4) restir was namely packed to get finished product after 30 minutes.
Described dialkyl group thiophosphate is the mixture of any or both in zine dialkyldithiophosphates, the dialkyl group thiophosphoric acid ammonium.
Described carbaminate is the mixture of any one or both in dialkyl thiocarbamic acid zinc, the dialkyl thiocarbamic acid antimony.
The present invention compares with prior art, have good oilness and extreme pressure anti-wear, seldom the cutting fluid of amount just can satisfy the high-end requirement of metal working process, cooperates the near dry cutting device to use, it is original below 10% that the usage quantity of lubricant is dropped to, and reduces the harm to environment and workman; Wherein, thereby dialkyl group thiophosphate, carbaminate energy and metal react and make the harder mechanical wear that prevents in metallic surface, and simultaneously, friction has been reduced in more smooth metallic surface, also be conducive to reduce surface load, two series products compound uses have the effect of mutual synergy in this prescription; Polyalkylene glycol is used for improving working liquid to the sticking power of metallic surface, plays good lubrication in this prescription; Amine carboxylic acid can brute force be attached to the metallic surface, forms the barrier film of draining, effectively prevents metallic corrosion; Sodium Benzoate, glycolylurea prevent the breeding of bacterium and mould mainly as sterilant; Deionized water mainly plays cooling effect, strengthens simultaneously the mutual solubility of each component.
Embodiment
Below in conjunction with embodiment the present invention is further described.
Embodiment 1
25 kilograms the dialkyl group thiophosphoric acid ammonium that takes by weighing, 25 kilograms dialkyl thiocarbamic acid zinc, 20 kilograms polyalkylene glycol, 3 kilograms amine carboxylic acid, 1 kilogram Sodium Benzoate, 1 kilogram glycolylurea stir, the deionized water that adds again 25 kilograms, continue to stir after 30 minutes, pack to get finished product.
Embodiment 2
26 kilograms the dialkyl group thiophosphoric acid ammonium that takes by weighing, 23 kilograms dialkyl thiocarbamic acid zinc, 21 kilograms polyalkylene glycol, 4 kilograms amine carboxylic acid, 2 kilograms Sodium Benzoate, 1 kilogram glycolylurea stir, the deionized water that adds again 23 kilograms, continue to stir after 30 minutes, pack to get finished product.
Embodiment 3
15 kilograms the zine dialkyldithiophosphates that takes by weighing, 10 kilograms dialkyl group thiophosphoric acid ammonium, 13 kilograms dialkyl thiocarbamic acid zinc, 12 kilograms dialkyl thiocarbamic acid zinc, 22 kilograms polyalkylene glycol, 4 kilograms amine carboxylic acid, 1 kilogram Sodium Benzoate, 2 kilograms glycolylurea stir, add again 21 kilograms of deionized waters, continue to stir after 30 minutes, pack to get finished product.