CN102140915A - Roadheader Wet Type Internal Spray Device - Google Patents
Roadheader Wet Type Internal Spray Device Download PDFInfo
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- CN102140915A CN102140915A CN201110081442XA CN201110081442A CN102140915A CN 102140915 A CN102140915 A CN 102140915A CN 201110081442X A CN201110081442X A CN 201110081442XA CN 201110081442 A CN201110081442 A CN 201110081442A CN 102140915 A CN102140915 A CN 102140915A
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- water inlet
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Abstract
Description
技术领域technical field
本发明涉及一种喷雾装置,特别是涉及一种掘进机湿式内喷雾装置。The invention relates to a spraying device, in particular to a wet-type internal spraying device for a roadheader.
背景技术Background technique
由于掘进机连续地破落煤岩,使工作面粉尘飞扬,这不仅影响工人的身体健康,也关系到安全生产。单靠通风已不能将空气粉尘含量降到标准范围以内,因此必须采用必要的除尘措施。As the roadheader breaks coal and rocks continuously, the working flour and dust are flying, which not only affects the health of workers, but also affects production safety. Ventilation alone cannot reduce the dust content in the air to within the standard range, so necessary dust removal measures must be taken.
通常掘进机所用的喷雾式除尘方式是用喷嘴把具有一定压力的水高度扩散,使其雾化,使粉尘附在雾状水粒表面沉淀下来,以达到灭尘效果。这种灭尘方式分为外喷雾和内喷雾。Generally, the spray dust removal method used by the roadheader is to use nozzles to diffuse the water with a certain pressure to make it atomized, so that the dust is attached to the surface of the mist water particles and settles down to achieve the dust removal effect. This dust removal method is divided into external spray and internal spray.
外喷雾结构简单,工作可靠,使用寿命长,由于喷嘴离粉尘源较远,粉尘容易扩散开,降尘效果较差。The outer spray has simple structure, reliable operation and long service life. Because the nozzle is far away from the dust source, the dust is easy to spread and the dust suppression effect is poor.
内喷雾是在截割头上装设喷嘴,对着粉尘源喷射。内喷雾的特点是喷嘴距离截齿近,灭尘效果好、耗水量小,冲淡瓦斯、冷却截齿和扑灭火花的效果较好。喷嘴容易堵塞和损坏,供水管路复杂,活动联接处密封困难。The internal spray is to install a nozzle on the cutting head and spray it against the dust source. The characteristics of the internal spray are that the nozzle is close to the pick, the effect of dust removal is good, the water consumption is small, the effect of diluting the gas, cooling the pick and extinguishing the spark is better. The nozzles are easy to block and damage, the water supply pipeline is complicated, and it is difficult to seal the movable joints.
发明内容Contents of the invention
本发明所要解决的技术问题是提供一种供水管路简单,活动联接处密封效果好,密封件耐用度高,喷雾效果好的掘进机湿式内喷雾装置。The technical problem to be solved by the present invention is to provide a wet-type internal spraying device for roadheaders with simple water supply pipeline, good sealing effect at movable joints, high durability of sealing parts and good spraying effect.
为了解决上述技术问题,本发明提供的掘进机湿式内喷雾装置,进水套套装在截割头轴上与所述的截割头轴上的水道相通且固定安装在外筒体上,所述的外筒体上设有与所述的进水套相通的进水管,密封套固定安装在截割头轴上且与所述的进水套密封,所述的截割头轴与所述的进水套之间设有轴承及轴承端盖,所述的进水套靠所述的截割头轴的外端的一侧与所述的外筒体之间形成有左油腔,所述的进水套与所述的轴承之间形成有右油腔,在所述的进水套下部钻有使所述的左油腔和右油腔相通的第一通孔。In order to solve the above technical problems, the present invention provides a roadheader wet-type internal spraying device, the water inlet sleeve is set on the cutting head shaft, communicates with the water channel on the cutting head shaft and is fixedly installed on the outer cylinder. The outer cylinder is provided with a water inlet pipe communicating with the water inlet sleeve, and the sealing sleeve is fixedly installed on the cutting head shaft and sealed with the water inlet sleeve, and the cutting head shaft is connected to the inlet A bearing and a bearing end cover are arranged between the water jackets, and a left oil chamber is formed between the side of the water inlet jacket close to the outer end of the cutting head shaft and the outer cylinder, and the inlet A right oil chamber is formed between the water jacket and the bearing, and a first through hole for connecting the left oil chamber and the right oil chamber is drilled at the lower part of the water inlet jacket.
在所述的进水套和轴承盖上部钻有第二通孔,所述的第二通孔使所述的左油腔和右油腔与悬臂段的右腔相通,所述的外筒体处于所述的悬臂段的右腔相通下方设有漏水塞。A second through hole is drilled on the upper part of the water inlet sleeve and the bearing cover, the second through hole makes the left oil chamber and the right oil chamber communicate with the right chamber of the cantilever section, and the outer cylinder A leaking plug is provided below the right cavity of the cantilever section.
所述的进水套和密封套间采用格来圈和O形圈密封。The space between the water inlet sleeve and the sealing sleeve is sealed by a grid ring and an O-ring.
采用上述技术方案的掘进机湿式内喷雾装置,水由进水管引入, 经进水套、密封套进入截割头体与截割头轴组成的密封腔内。压力水经空腔由由截割头上的喷嘴喷射出雾化水进行灭尘。为了使活动联接处密封效果好,内喷雾装置设置两个相通的左油腔和右油腔,目的是同时润滑格来圈和轴承,润滑油加注位置高于格来圈即可;进水套上部钻第二通孔,与轴承盖所钻透孔相通,如果密封件损坏,所漏的水即可流入悬臂段的右腔,通过外筒体下端所设的漏水塞即可得知内喷雾装置漏水,同时将所泄露的水排出。Adopt the roadheader wet type internal spraying device of above-mentioned technical scheme, water is introduced by water inlet pipe, enters in the sealing chamber that cutting head body and cutting head shaft form through water inlet sleeve, sealing sleeve. The pressure water passes through the cavity and sprays atomized water from the nozzle on the cutting head to eliminate dust. In order to make the sealing effect of the movable joint better, the inner spray device is provided with two connected left oil chambers and right oil chambers, the purpose is to lubricate the grid ring and the bearing at the same time, the lubricating oil filling position is higher than the grid ring; The second through hole is drilled in the upper part of the sleeve, which communicates with the through hole drilled in the bearing cover. If the seal is damaged, the leaked water can flow into the right cavity of the cantilever section, and the inner spray can be obtained through the leak plug set at the lower end of the outer cylinder. The device leaks water, and the leaked water is discharged simultaneously.
综上所述,本发明是一种供水管路简单,活动联接处密封效果好,密封件耐用度高,喷雾效果好的掘进机湿式内喷雾装置。To sum up, the present invention is a wet-type internal spraying device for roadheaders with simple water supply pipeline, good sealing effect at movable joints, high durability of sealing parts, and good spraying effect.
附图说明Description of drawings
图1为掘进机湿式内喷雾装置的结构示意主视图;Fig. 1 is the schematic front view of the structure of the wet-type internal spraying device of the roadheader;
图2为掘进机湿式内喷雾装置的结构示意俯视图。Fig. 2 is a schematic top view of the structure of the wet-type internal spraying device of the roadheader.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
参见图1和图2,进水套4套装在截割头轴1上与截割头轴1上的水道相通且通过限位装置14固定安装在外筒体2内壁上,外筒体2上设有与进水套4相通的进水管6,密封套3通过限位螺钉13固定安装在截割头轴1上且与进水套4采用格来圈7和O形圈5密封,截割头轴1与进水套4之间设有轴承9和油封8,轴承端盖11通过联接螺栓10与进水套4连接,进水套4靠截割头轴1的外端的一侧与外筒体2之间形成有左油腔19,进水套4与轴承9之间形成有右油腔16,在进水套4下部钻有使左油腔19和右油腔16相通的第一通孔18,在进水套4和轴承盖11上部钻有第二通孔15,第二通孔15使左油腔19和右油腔16与悬臂段的右腔17相通,悬臂段的右腔17通过在所述的外筒体2下方设有漏水塞12,进而将泄露的水排除。如图1和图2所示,水由接头及进水管6引入,经进水套4、密封套3进入截割头体与截割头轴1组成的密封腔内。压力水经空腔由截割头上的喷嘴喷射出雾化水进行灭尘。Referring to Fig. 1 and Fig. 2, the water inlet sleeve 4 is set on the
在进水套4下部钻第一通孔18,使左油腔19和右油腔16相通,完成格来圈7及轴承9的润滑,润滑油位置注至格来圈7上方即可。在进水套4和轴承盖11上部钻有第二通孔15,使左油腔19、右油腔16与悬臂段的右腔17相通。当密封件损坏漏水时,可以通过这个第二通孔15流入悬臂段的右腔17,经由外筒体2下方的漏水塞12排出。Drill the first through
进水套4和密封套3间用格来圈7密封,为活动密封,进水套4与外筒体2相联,由限位装置14限制周向转动,并由一个轴承9支承,使其同轴性好,提高格来圈7的耐用度;密封套3通过限位螺钉13与截割头轴1相联,随截割头周向旋转。The space between the water inlet sleeve 4 and the sealing sleeve 3 is sealed with a
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领 域的技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110081442XA CN102140915A (en) | 2011-03-31 | 2011-03-31 | Roadheader Wet Type Internal Spray Device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110081442XA CN102140915A (en) | 2011-03-31 | 2011-03-31 | Roadheader Wet Type Internal Spray Device |
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| CN102140915A true CN102140915A (en) | 2011-08-03 |
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| CN201110081442XA Pending CN102140915A (en) | 2011-03-31 | 2011-03-31 | Roadheader Wet Type Internal Spray Device |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103147751A (en) * | 2013-03-28 | 2013-06-12 | 山西潞安矿业(集团)有限责任公司 | Water distribution plate used in atomizing system of tunneling machine |
| CN103195423A (en) * | 2013-03-06 | 2013-07-10 | 中国矿业大学 | Auxiliary high-pressure water jet multipoint sealing device of cutting mechanism of excavating equipment |
| CN103670410A (en) * | 2012-09-17 | 2014-03-26 | 林州重机集团股份有限公司 | Novel internal spraying inflow mechanism of tunneling machine |
| CN104295299A (en) * | 2014-10-17 | 2015-01-21 | 山西潞安矿业(集团)有限责任公司 | Internal spraying system of tunneling machine |
| CN111485878A (en) * | 2020-03-26 | 2020-08-04 | 三一重型装备有限公司 | Heading machine |
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| DE4209916A1 (en) * | 1992-03-27 | 1993-09-30 | Vos Richard Grubenausbau Gmbh | Water spraying device for shield type mining machine - is connected to valve which opens or closes according to position of shield. |
| CN2929186Y (en) * | 2006-05-10 | 2007-08-01 | 三一重型装备有限公司 | Spray seal device in tunnelling machine |
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| CN201148874Y (en) * | 2007-12-26 | 2008-11-12 | 三一重型装备有限公司 | Inner spray sealing device of development machine |
| CN101463723A (en) * | 2009-01-07 | 2009-06-24 | 黄传华 | Water supply mechanism for cutter head shaft of development machine |
| CN201963308U (en) * | 2011-03-31 | 2011-09-07 | 安徽山河矿业装备股份有限公司 | A wet type internal spraying device for roadheader |
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2011
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Patent Citations (6)
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| DE4209916A1 (en) * | 1992-03-27 | 1993-09-30 | Vos Richard Grubenausbau Gmbh | Water spraying device for shield type mining machine - is connected to valve which opens or closes according to position of shield. |
| CN2929186Y (en) * | 2006-05-10 | 2007-08-01 | 三一重型装备有限公司 | Spray seal device in tunnelling machine |
| CN201144700Y (en) * | 2007-12-19 | 2008-11-05 | 三一重型装备有限公司 | Inner-water-spraying system for coal mine fully-mechanized face coal cutter |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103670410A (en) * | 2012-09-17 | 2014-03-26 | 林州重机集团股份有限公司 | Novel internal spraying inflow mechanism of tunneling machine |
| CN103195423A (en) * | 2013-03-06 | 2013-07-10 | 中国矿业大学 | Auxiliary high-pressure water jet multipoint sealing device of cutting mechanism of excavating equipment |
| WO2014134981A1 (en) * | 2013-03-06 | 2014-09-12 | 中国矿业大学 | Multipoint sealing device for auxiliary high-pressure water-jet of mining equipment cutting mechanism |
| CN103195423B (en) * | 2013-03-06 | 2015-05-20 | 中国矿业大学 | Auxiliary high-pressure water jet multipoint sealing device of cutting mechanism of excavating equipment |
| RU2615546C1 (en) * | 2013-03-06 | 2017-04-05 | Чайна Юниверсити Оф Майнинг Энд Текнолоджи | Multipoint sealing device of auxiliary high-pressure water jet for cutting mechanism used in mining equipment |
| CN103147751A (en) * | 2013-03-28 | 2013-06-12 | 山西潞安矿业(集团)有限责任公司 | Water distribution plate used in atomizing system of tunneling machine |
| CN104295299A (en) * | 2014-10-17 | 2015-01-21 | 山西潞安矿业(集团)有限责任公司 | Internal spraying system of tunneling machine |
| CN111485878A (en) * | 2020-03-26 | 2020-08-04 | 三一重型装备有限公司 | Heading machine |
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Application publication date: 20110803 |