CN102140915A - Roadheader Wet Type Internal Spray Device - Google Patents

Roadheader Wet Type Internal Spray Device Download PDF

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Publication number
CN102140915A
CN102140915A CN201110081442XA CN201110081442A CN102140915A CN 102140915 A CN102140915 A CN 102140915A CN 201110081442X A CN201110081442X A CN 201110081442XA CN 201110081442 A CN201110081442 A CN 201110081442A CN 102140915 A CN102140915 A CN 102140915A
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China
Prior art keywords
water inlet
cutting head
head shaft
sleeve
roadheader
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CN201110081442XA
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Chinese (zh)
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佟金玉
刘昕
刘佳军
应静静
周阳
杨宗尚
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Anhui Mountains & Rivers Mining Equipment Co ltd
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Anhui Mountains & Rivers Mining Equipment Co ltd
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Priority to CN201110081442XA priority Critical patent/CN102140915A/en
Publication of CN102140915A publication Critical patent/CN102140915A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a wet type inner spraying device of a heading machine, wherein a water inlet sleeve (4) is sleeved on a cutting head shaft (1) and is communicated with a water channel on the cutting head shaft (1) and is fixedly arranged on an outer cylinder body (2), a water inlet pipe (6) communicated with the water inlet sleeve (4) is arranged on the outer cylinder body (2), a sealing sleeve (3) is fixedly arranged on the cutting head shaft (1) and is sealed with the water inlet sleeve (4), and a bearing (9) and a bearing end cover (11) are arranged between the cutting head shaft (1) and the water inlet sleeve (4). The invention is a wet type inner spraying device of a development machine, which has simple water supply pipeline, good sealing effect at the movable connection part, high durability of a sealing element and good spraying effect.

Description

掘进机湿式内喷雾装置Roadheader Wet Type Internal Spray Device

技术领域technical field

本发明涉及一种喷雾装置,特别是涉及一种掘进机湿式内喷雾装置。The invention relates to a spraying device, in particular to a wet-type internal spraying device for a roadheader.

背景技术Background technique

由于掘进机连续地破落煤岩,使工作面粉尘飞扬,这不仅影响工人的身体健康,也关系到安全生产。单靠通风已不能将空气粉尘含量降到标准范围以内,因此必须采用必要的除尘措施。As the roadheader breaks coal and rocks continuously, the working flour and dust are flying, which not only affects the health of workers, but also affects production safety. Ventilation alone cannot reduce the dust content in the air to within the standard range, so necessary dust removal measures must be taken.

通常掘进机所用的喷雾式除尘方式是用喷嘴把具有一定压力的水高度扩散,使其雾化,使粉尘附在雾状水粒表面沉淀下来,以达到灭尘效果。这种灭尘方式分为外喷雾和内喷雾。Generally, the spray dust removal method used by the roadheader is to use nozzles to diffuse the water with a certain pressure to make it atomized, so that the dust is attached to the surface of the mist water particles and settles down to achieve the dust removal effect. This dust removal method is divided into external spray and internal spray.

外喷雾结构简单,工作可靠,使用寿命长,由于喷嘴离粉尘源较远,粉尘容易扩散开,降尘效果较差。The outer spray has simple structure, reliable operation and long service life. Because the nozzle is far away from the dust source, the dust is easy to spread and the dust suppression effect is poor.

内喷雾是在截割头上装设喷嘴,对着粉尘源喷射。内喷雾的特点是喷嘴距离截齿近,灭尘效果好、耗水量小,冲淡瓦斯、冷却截齿和扑灭火花的效果较好。喷嘴容易堵塞和损坏,供水管路复杂,活动联接处密封困难。The internal spray is to install a nozzle on the cutting head and spray it against the dust source. The characteristics of the internal spray are that the nozzle is close to the pick, the effect of dust removal is good, the water consumption is small, the effect of diluting the gas, cooling the pick and extinguishing the spark is better. The nozzles are easy to block and damage, the water supply pipeline is complicated, and it is difficult to seal the movable joints.

发明内容Contents of the invention

本发明所要解决的技术问题是提供一种供水管路简单,活动联接处密封效果好,密封件耐用度高,喷雾效果好的掘进机湿式内喷雾装置。The technical problem to be solved by the present invention is to provide a wet-type internal spraying device for roadheaders with simple water supply pipeline, good sealing effect at movable joints, high durability of sealing parts and good spraying effect.

为了解决上述技术问题,本发明提供的掘进机湿式内喷雾装置,进水套套装在截割头轴上与所述的截割头轴上的水道相通且固定安装在外筒体上,所述的外筒体上设有与所述的进水套相通的进水管,密封套固定安装在截割头轴上且与所述的进水套密封,所述的截割头轴与所述的进水套之间设有轴承及轴承端盖,所述的进水套靠所述的截割头轴的外端的一侧与所述的外筒体之间形成有左油腔,所述的进水套与所述的轴承之间形成有右油腔,在所述的进水套下部钻有使所述的左油腔和右油腔相通的第一通孔。In order to solve the above technical problems, the present invention provides a roadheader wet-type internal spraying device, the water inlet sleeve is set on the cutting head shaft, communicates with the water channel on the cutting head shaft and is fixedly installed on the outer cylinder. The outer cylinder is provided with a water inlet pipe communicating with the water inlet sleeve, and the sealing sleeve is fixedly installed on the cutting head shaft and sealed with the water inlet sleeve, and the cutting head shaft is connected to the inlet A bearing and a bearing end cover are arranged between the water jackets, and a left oil chamber is formed between the side of the water inlet jacket close to the outer end of the cutting head shaft and the outer cylinder, and the inlet A right oil chamber is formed between the water jacket and the bearing, and a first through hole for connecting the left oil chamber and the right oil chamber is drilled at the lower part of the water inlet jacket.

在所述的进水套和轴承盖上部钻有第二通孔,所述的第二通孔使所述的左油腔和右油腔与悬臂段的右腔相通,所述的外筒体处于所述的悬臂段的右腔相通下方设有漏水塞。A second through hole is drilled on the upper part of the water inlet sleeve and the bearing cover, the second through hole makes the left oil chamber and the right oil chamber communicate with the right chamber of the cantilever section, and the outer cylinder A leaking plug is provided below the right cavity of the cantilever section.

所述的进水套和密封套间采用格来圈和O形圈密封。The space between the water inlet sleeve and the sealing sleeve is sealed by a grid ring and an O-ring.

采用上述技术方案的掘进机湿式内喷雾装置,水由进水管引入, 经进水套、密封套进入截割头体与截割头轴组成的密封腔内。压力水经空腔由由截割头上的喷嘴喷射出雾化水进行灭尘。为了使活动联接处密封效果好,内喷雾装置设置两个相通的左油腔和右油腔,目的是同时润滑格来圈和轴承,润滑油加注位置高于格来圈即可;进水套上部钻第二通孔,与轴承盖所钻透孔相通,如果密封件损坏,所漏的水即可流入悬臂段的右腔,通过外筒体下端所设的漏水塞即可得知内喷雾装置漏水,同时将所泄露的水排出。Adopt the roadheader wet type internal spraying device of above-mentioned technical scheme, water is introduced by water inlet pipe, enters in the sealing chamber that cutting head body and cutting head shaft form through water inlet sleeve, sealing sleeve. The pressure water passes through the cavity and sprays atomized water from the nozzle on the cutting head to eliminate dust. In order to make the sealing effect of the movable joint better, the inner spray device is provided with two connected left oil chambers and right oil chambers, the purpose is to lubricate the grid ring and the bearing at the same time, the lubricating oil filling position is higher than the grid ring; The second through hole is drilled in the upper part of the sleeve, which communicates with the through hole drilled in the bearing cover. If the seal is damaged, the leaked water can flow into the right cavity of the cantilever section, and the inner spray can be obtained through the leak plug set at the lower end of the outer cylinder. The device leaks water, and the leaked water is discharged simultaneously.

综上所述,本发明是一种供水管路简单,活动联接处密封效果好,密封件耐用度高,喷雾效果好的掘进机湿式内喷雾装置。To sum up, the present invention is a wet-type internal spraying device for roadheaders with simple water supply pipeline, good sealing effect at movable joints, high durability of sealing parts, and good spraying effect.

附图说明Description of drawings

图1为掘进机湿式内喷雾装置的结构示意主视图;Fig. 1 is the schematic front view of the structure of the wet-type internal spraying device of the roadheader;

图2为掘进机湿式内喷雾装置的结构示意俯视图。Fig. 2 is a schematic top view of the structure of the wet-type internal spraying device of the roadheader.

具体实施方式Detailed ways

下面结合附图和具体实施方式对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.

参见图1和图2,进水套4套装在截割头轴1上与截割头轴1上的水道相通且通过限位装置14固定安装在外筒体2内壁上,外筒体2上设有与进水套4相通的进水管6,密封套3通过限位螺钉13固定安装在截割头轴1上且与进水套4采用格来圈7和O形圈5密封,截割头轴1与进水套4之间设有轴承9和油封8,轴承端盖11通过联接螺栓10与进水套4连接,进水套4靠截割头轴1的外端的一侧与外筒体2之间形成有左油腔19,进水套4与轴承9之间形成有右油腔16,在进水套4下部钻有使左油腔19和右油腔16相通的第一通孔18,在进水套4和轴承盖11上部钻有第二通孔15,第二通孔15使左油腔19和右油腔16与悬臂段的右腔17相通,悬臂段的右腔17通过在所述的外筒体2下方设有漏水塞12,进而将泄露的水排除。如图1和图2所示,水由接头及进水管6引入,经进水套4、密封套3进入截割头体与截割头轴1组成的密封腔内。压力水经空腔由截割头上的喷嘴喷射出雾化水进行灭尘。Referring to Fig. 1 and Fig. 2, the water inlet sleeve 4 is set on the cutting head shaft 1 and communicates with the water channel on the cutting head shaft 1, and is fixedly installed on the inner wall of the outer cylinder 2 through the limit device 14, and the outer cylinder 2 is provided with There is a water inlet pipe 6 communicating with the water inlet sleeve 4. The sealing sleeve 3 is fixedly installed on the cutting head shaft 1 through a limit screw 13 and is sealed with the water inlet jacket 4 by a grid ring 7 and an O-ring 5. The cutting head A bearing 9 and an oil seal 8 are provided between the shaft 1 and the water inlet sleeve 4, and the bearing end cover 11 is connected with the water inlet sleeve 4 through a connecting bolt 10, and the side of the water inlet sleeve 4 close to the outer end of the cutting head shaft 1 is connected to the outer cylinder A left oil chamber 19 is formed between the bodies 2, a right oil chamber 16 is formed between the water inlet jacket 4 and the bearing 9, and a first passage for connecting the left oil chamber 19 and the right oil chamber 16 is drilled at the lower part of the water inlet jacket 4. The hole 18 is drilled with a second through hole 15 on the upper part of the water inlet sleeve 4 and the bearing cover 11. The second through hole 15 makes the left oil chamber 19 and the right oil chamber 16 communicate with the right chamber 17 of the cantilever section, and the right chamber of the cantilever section 17 By providing a water leakage plug 12 under the outer cylinder 2, the leaked water can be removed. As shown in Figures 1 and 2, the water is introduced from the joint and the water inlet pipe 6, and enters the sealed cavity formed by the cutting head body and the cutting head shaft 1 through the water inlet sleeve 4 and the sealing sleeve 3. The pressure water passes through the cavity and sprays atomized water from the nozzle on the cutting head to eliminate dust.

在进水套4下部钻第一通孔18,使左油腔19和右油腔16相通,完成格来圈7及轴承9的润滑,润滑油位置注至格来圈7上方即可。在进水套4和轴承盖11上部钻有第二通孔15,使左油腔19、右油腔16与悬臂段的右腔17相通。当密封件损坏漏水时,可以通过这个第二通孔15流入悬臂段的右腔17,经由外筒体2下方的漏水塞12排出。Drill the first through hole 18 at the bottom of the water inlet jacket 4, make the left oil chamber 19 communicate with the right oil chamber 16, complete the lubrication of the grid ring 7 and the bearing 9, the lubricating oil position is injected to the grid ring 7 top and get final product. The second through hole 15 is drilled on the water inlet sleeve 4 and the bearing cover 11 top, so that the left oil chamber 19, the right oil chamber 16 communicate with the right chamber 17 of the cantilever section. When the seal is damaged and water leaks, it can flow into the right chamber 17 of the cantilever section through the second through hole 15 and be discharged through the water leakage plug 12 below the outer cylinder body 2 .

进水套4和密封套3间用格来圈7密封,为活动密封,进水套4与外筒体2相联,由限位装置14限制周向转动,并由一个轴承9支承,使其同轴性好,提高格来圈7的耐用度;密封套3通过限位螺钉13与截割头轴1相联,随截割头周向旋转。The space between the water inlet sleeve 4 and the sealing sleeve 3 is sealed with a lattice ring 7, which is a movable seal. The water inlet sleeve 4 is connected with the outer cylinder body 2, and the circumferential rotation is limited by the limit device 14, and is supported by a bearing 9, so that Its coaxiality is good, which improves the durability of the grid ring 7; the sealing sleeve 3 is connected with the cutting head shaft 1 through the limit screw 13, and rotates with the cutting head in the circumferential direction.

以上所述仅是本发明的优选实施方式,应当指出,对于本技术领 域的技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications are also It should be regarded as the protection scope of the present invention.

Claims (5)

1.一种掘进机湿式内喷雾装置,其特征在于:进水套(4)套装在截割头轴(1)上与所述的截割头轴(1)上的水道相通且固定安装在外筒体(2)上,所述的外筒体(2)上设有与所述的进水套(4)相通的进水管(6),密封套(3)固定安装在截割头轴(1)上且与所述的进水套(4)密封,所述的截割头轴(1)与所述的进水套(4)之间设有轴承(9)及轴承端盖(11)。1. A roadheader wet-type internal spraying device, characterized in that: the water inlet sleeve (4) is set on the cutting head shaft (1) and communicates with the water channel on the cutting head shaft (1) and is fixedly installed outside On the cylinder body (2), the outer cylinder body (2) is provided with a water inlet pipe (6) communicated with the water inlet sleeve (4), and the sealing sleeve (3) is fixedly installed on the cutting head shaft ( 1) on and sealed with the water inlet sleeve (4), a bearing (9) and a bearing end cover (11) are arranged between the cutting head shaft (1) and the water inlet sleeve (4) ). 2.根据权利要求1所述的掘进机湿式内喷雾装置,其特征在于:所述的密封套(3)通过限位螺钉(13)固定安装在截割头轴(1)上。2. The wet-type internal spraying device of the roadheader according to claim 1, characterized in that: the sealing sleeve (3) is fixedly installed on the cutting head shaft (1) through a limit screw (13). 3.根据权利要求1所述的掘进机湿式内喷雾装置,其特征在于:所述的进水套(4)和密封套(3)间采用格来圈(7)和O形圈(5)密封。3. The wet-type internal spraying device of roadheader according to claim 1, characterized in that: a grid ring (7) and an O-ring (5) are used between the water inlet sleeve (4) and the sealing sleeve (3) seal. 4.根据权利要求1所述的掘进机湿式内喷雾装置,其特征在于:所述的进水套(4)靠所述的截割头轴(1)的一侧与所述的外筒体(2)之间形成有左油腔(19),所述的进水套(4)与所述的轴承(9)之间形成有右油腔(16),在所述的进水套(4)上钻有使所述的左油腔(19)和右油腔(16)相通的第一通孔(18)。4. The roadheader wet internal spraying device according to claim 1, characterized in that: the side of the water inlet sleeve (4) close to the cutting head shaft (1) and the outer cylinder A left oil chamber (19) is formed between (2), a right oil chamber (16) is formed between the water inlet jacket (4) and the bearing (9), and the water inlet jacket ( 4) The first through hole (18) communicating with the left oil chamber (19) and the right oil chamber (16) is drilled on the top. 5.根据权利要求1所述的掘进机湿式内喷雾装置,其特征在于:在所述的进水套(4)和轴承盖(11)上部钻有第二通孔(15),所述的第二通孔(15)使所述的左油腔(19)和右油腔(16)与悬臂段的右腔(17)相通,与所述的悬臂段右腔(7)相通的外筒体(2)下方设有漏水塞(12)。5. The wet-type internal spray device of roadheader according to claim 1, characterized in that: a second through hole (15) is drilled on the top of the water inlet sleeve (4) and the bearing cap (11), and the The second through hole (15) communicates the left oil chamber (19) and the right oil chamber (16) with the right chamber (17) of the cantilever section, and the outer cylinder communicated with the right chamber (7) of the cantilever section A water leakage plug (12) is provided below the body (2).
CN201110081442XA 2011-03-31 2011-03-31 Roadheader Wet Type Internal Spray Device Pending CN102140915A (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN103147751A (en) * 2013-03-28 2013-06-12 山西潞安矿业(集团)有限责任公司 Water distribution plate used in atomizing system of tunneling machine
CN103195423A (en) * 2013-03-06 2013-07-10 中国矿业大学 Auxiliary high-pressure water jet multipoint sealing device of cutting mechanism of excavating equipment
CN103670410A (en) * 2012-09-17 2014-03-26 林州重机集团股份有限公司 Novel internal spraying inflow mechanism of tunneling machine
CN104295299A (en) * 2014-10-17 2015-01-21 山西潞安矿业(集团)有限责任公司 Internal spraying system of tunneling machine
CN111485878A (en) * 2020-03-26 2020-08-04 三一重型装备有限公司 Heading machine

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CN2929186Y (en) * 2006-05-10 2007-08-01 三一重型装备有限公司 Spray seal device in tunnelling machine
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CN201148874Y (en) * 2007-12-26 2008-11-12 三一重型装备有限公司 Inner spray sealing device of development machine
CN101463723A (en) * 2009-01-07 2009-06-24 黄传华 Water supply mechanism for cutter head shaft of development machine
CN201963308U (en) * 2011-03-31 2011-09-07 安徽山河矿业装备股份有限公司 A wet type internal spraying device for roadheader

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Publication number Priority date Publication date Assignee Title
DE4209916A1 (en) * 1992-03-27 1993-09-30 Vos Richard Grubenausbau Gmbh Water spraying device for shield type mining machine - is connected to valve which opens or closes according to position of shield.
CN2929186Y (en) * 2006-05-10 2007-08-01 三一重型装备有限公司 Spray seal device in tunnelling machine
CN201144700Y (en) * 2007-12-19 2008-11-05 三一重型装备有限公司 Inner-water-spraying system for coal mine fully-mechanized face coal cutter
CN201148874Y (en) * 2007-12-26 2008-11-12 三一重型装备有限公司 Inner spray sealing device of development machine
CN101463723A (en) * 2009-01-07 2009-06-24 黄传华 Water supply mechanism for cutter head shaft of development machine
CN201963308U (en) * 2011-03-31 2011-09-07 安徽山河矿业装备股份有限公司 A wet type internal spraying device for roadheader

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103670410A (en) * 2012-09-17 2014-03-26 林州重机集团股份有限公司 Novel internal spraying inflow mechanism of tunneling machine
CN103195423A (en) * 2013-03-06 2013-07-10 中国矿业大学 Auxiliary high-pressure water jet multipoint sealing device of cutting mechanism of excavating equipment
WO2014134981A1 (en) * 2013-03-06 2014-09-12 中国矿业大学 Multipoint sealing device for auxiliary high-pressure water-jet of mining equipment cutting mechanism
CN103195423B (en) * 2013-03-06 2015-05-20 中国矿业大学 Auxiliary high-pressure water jet multipoint sealing device of cutting mechanism of excavating equipment
RU2615546C1 (en) * 2013-03-06 2017-04-05 Чайна Юниверсити Оф Майнинг Энд Текнолоджи Multipoint sealing device of auxiliary high-pressure water jet for cutting mechanism used in mining equipment
CN103147751A (en) * 2013-03-28 2013-06-12 山西潞安矿业(集团)有限责任公司 Water distribution plate used in atomizing system of tunneling machine
CN104295299A (en) * 2014-10-17 2015-01-21 山西潞安矿业(集团)有限责任公司 Internal spraying system of tunneling machine
CN111485878A (en) * 2020-03-26 2020-08-04 三一重型装备有限公司 Heading machine

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Application publication date: 20110803