CN102140720A - All-cotton warp elastic fabric and weaving method thereof - Google Patents

All-cotton warp elastic fabric and weaving method thereof Download PDF

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Publication number
CN102140720A
CN102140720A CN201010168109.8A CN201010168109A CN102140720A CN 102140720 A CN102140720 A CN 102140720A CN 201010168109 A CN201010168109 A CN 201010168109A CN 102140720 A CN102140720 A CN 102140720A
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China
Prior art keywords
warp
cloth
yarn
direction stretch
cotton
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CN201010168109.8A
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CN102140720B (en
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韩士兵
王建平
刘霞
康晨
陈建新
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Changzhou Dl Medical & Health Equipment Co Ltd
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Changzhou Dl Medical & Health Equipment Co Ltd
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Abstract

The invention discloses an all-cotton warp elastic fabric and a weaving method thereof. The weaving method comprises the following steps of: 1. winding warp yarn: twisting wrap yarn to reach super high twist; 2. shaping the warp yarn: steaming the warp yarn in a yarn steaming device with high-temperature steam; 3. warping: warping the warp yarn with single tooth single yarn; 4. weaving: leaving a space for the warp yarn to rotate left and right on a woven grey fabric by using high-twist yarn in two twisting directions; and 5. post treating: when the grey fabric fully contracts, drying the grey fabric with an ironing machine under a condition of no tension to obtain the all-cotton warp elastic fabric. By using the weaving method provided by the invention, a real all-cotton warp elastic fabric can be woven, and the method is clear in process and easy to operate.

Description

The weaving method of cotton warp-direction stretch cloth and cotton warp-direction stretch cloth
Technical field
The present invention relates to a kind of weaving method of textile material and the textile material of acquisition, the cotton warp-direction stretch cloth that particularly a kind of weaving method of cotton warp-direction stretch cloth and this weaving method are weaved out.
Background technology
The cotton warp-direction stretch cloth is meant and do not contain any elastomeric material composition, and the warp-wise of cotton content 100% reaches the product of minimum 200% elastic force.Have only Germany to produce at present in the world, all rely on import in China.
Now both at home and abroad in order to make lining have the elastic force of warp-wise, generally adopt warp-wise to add to spin the way of spandex silk or nylon or false-twist textured yarn, use the spandex silk can reach the elastic force of general requirement, the elastic force that nylon and false-twist textured yarn produced is not enough to reach in actual use requirement.But no matter be to use spandex still is that other chemical materials all produce difficult degraded inevitably, causes allergy easily, the problem that comfortableness is not enough.
Itself does not have elasticity cotton, realize the warp-direction stretch of cotton, only makes the cotton yarn of warp-wise or cotton thread have certain elasticity, and this flexible source can result from the characteristic of cotton itself, can make it to produce the oneself by road, back method for processing yet and curl.The mode of curling with the oneself interweaves in fabric tissue, will produce elastic force, if but cotton yarn has had self-curling ability, on weaving, will cause very large trouble, because when weaving cotton cloth, requiring warp thread is straight and adhesion.So, have elasticity have in other words the oneself curl the warp thread of ability just must be controlled at can looming weaving cond.And solved problem straight when weaving, be woven into needed product after, solve fabric straight and that do not manifest elastic force again and recover the problem that it should have elastic force.
From as can be seen above, produce the cotton warp-direction stretch cloth and must solve following problem, and following these problems all be that existing domestic prior art institute is inaccessiable:
(1) the curling problem of the oneself of warp thread.Warp thread oneself is curled, generally can be by single thread or line being added the method for heavy twist.But China is twisting method routinely at present, generally can accomplish 1380 sth. made by twisting/rice with homemade two-for-one twister, and Japan or Europe are generally about 1860 sth. made by twisting/rice.Through actual verification, when single thread under these two twist situations, all be to have had self-curling ability.But after being made into lining, but there is not the due recovery capacity of elastic force cloth.The cloth that is made into can form the cloth that can elongate through suitable processing, but after lining was unclamped, lining but can not revert back to certain length.Thereby the product that this technical conditions are produced cannot form elastic force, become elastic force cloth.
(2) if solved the problem that the warp thread oneself is curled, the thing followed is how to make the yarn with self-curling ability can looming weaving.Yarn after this just need curl to the oneself is finalized the design, and is drawing back have yarn that the height resilience curls under the state firmly stablely, and curling strength is hidden in the middle of the yarn.
(3) will make single thread or line can go up loom and weave, prerequisite is must warping to make a suitable axle of weaving, and promptly all is wrapped on the axle of weaving cotton cloth warp thread is even.After yarn is finalized, gone up warping machines, can find that warp thread one is subjected to external force adhesion mutually, can stir Cheng Yituan at last and can't separate.
(4) to guarantee that finished product is furnished with elastic force, and because warp thread has the curling ability of oneself, just must consider that warp thread is at the rolled state and the location drawing that draws back state, this just needs with special weaving process, not so product of making probably or surface irregularity, being that curling of warp thread is complete protrudes cloth cover, or is to shrink or to open, and does not promptly have the curl space of warp thread.
(5) also need to make warp thread to revert back to rolled state once more after weaving grey cloth, and in certain scope, fix elastic force.
In sum, finish the difficult point that needs to solve many technology of weaving of cotton warp-direction stretch cloth.
Summary of the invention
First purpose of the present invention is to solve the problems of the technologies described above, and a kind of weaving method of cotton warp-direction stretch cloth is provided, and this weaving method can be weaved out satisfactory cotton warp-direction stretch cloth.
The technical scheme that realizes first purpose of the present invention is: a kind of weaving method of cotton warp-direction stretch cloth comprises following steps:
The warp thread oneself is curled: adopt to add heavy twist, make warp thread reach the superelevation heavy twist;
2. warp thread is finalized the design: in the yarn steaming device, steam warp thread with high-temperature steam;
3. warping: adopt the monodentate single thread that warp thread is carried out warping;
4. weave: use two kinds of sth. made by twisting to tight twist yarn, on woven grey cloth, make yarn that the space of left rotation and right rotation is arranged;
5. the road, back is handled: when grey cloth shrinks fully, make grey cloth there not being boiling hot doing under the situation of tension force with press, obtain the cotton warp-direction stretch cloth.
In the described 1. step, use the processing method of twice twisting, with at the beginning of single thread or the line and, then yarn is twisted once more earlier, reach the superelevation heavy twist of 2000~2500 sth. made by twisting/rice to 1000~1200 sth. made by twisting/rice.
In the described 2. step,, pour high-temperature steam then and keep high pressure conditions insulation 150 minutes,, pour high steam once more and keep high pressure conditions insulation 150 minutes again with yarn steaming device vacuum pumping state earlier with the air vacuum pumping state in the yarn steaming device.
In the described 4. step, adopt just twisting with the fingers with two kinds of sth. made by twisting of reverse lay to tight twist yarn, utilize the method for empty reed on woven grey cloth, to make warp thread that the space of left rotation and right rotation is arranged.The size of described empty reed is consistent with the crooked desired position of warp thread.Described grey cloth adopts plain weave.
In the described 5. step, each cylinder of press is with the speed motion; Smooth first cylinder that enters of grey cloth, and between cylinder and conveyer belt, move; Adjust the gap between cylinder and the conveyer belt, make grey cloth pressurized dynamics relative with grey cloth thickness consistent.The method of the gap adjustment between cylinder and the conveyer belt is: the thickness of measuring grey cloth and cotton warp-direction stretch cloth respectively in the import department and the exit of press, if the thickness of the comprehensive warp-direction stretch cloth in exit is greater than the thickness of import department's grey cloth, excesssive gap between cylinder and the conveyer belt then is described, needs to increase pressure to reduce the space; If the thickness of the comprehensive warp-direction stretch cloth in exit illustrates then that less than the thickness of import department's grey cloth the gap between cylinder and the conveyer belt is too small, need to transfer loose cylinder to increase the space.
Second purpose of the present invention provides a kind of cotton warp-direction stretch cloth of being weaved out by preceding method.
The technical scheme that realizes second purpose of the present invention is: a kind of cotton warp-direction stretch cloth, and aforesaid weaving method is weaved and is formed, and door width of cloth error is 0, surfacing, elastic force is 220%.
The present invention has positive effect: (1) weaving method of the present invention can be weaved out cotton warp-direction stretch cloth truly, and technological process is clear, easily operation.
(2) use of the correlation technique of weaving method of the present invention can be developed on other textiless.
(3) adopt the woven cotton warp-direction stretch cloth of weaving method of the present invention environment-protecting asepsis evil, but natural degradation.
(4) because the use of warp-direction stretch cloth in medical and physical culture is more and more, especially wound dressing and motion protection, use for this two aspect, cotton has more uniqueness and has superiority, therefore adopt the woven cotton warp-direction stretch cloth of weaving method of the present invention to fill the domestic gaps, minimizing reduces wound dressing and the financial cost of moving and protecting in medical treatment and the physical culture industry to the dependence of external import.
The specific embodiment
(embodiment 1, the weaving method of cotton warp-direction stretch cloth)
The weaving method of the cotton warp-direction stretch cloth of present embodiment comprises following steps:
The warp thread oneself is curled: adopt to add heavy twist, make warp thread reach the superelevation heavy twist.Specifically: adopt homemade high speed doubler twister, use the processing method of twice twisting, with at the beginning of single thread or the line and, then yarn is twisted once more earlier, reach the superelevation heavy twist of 2000~2500 sth. made by twisting/rice to 1000~1200 sth. made by twisting/rice.In this process, main consider be twist contraction and under the extra hard twist situation warp thread twist with the fingers disconnected problem, according to different yarn counts, adjustment and test through suitable can reach the maximum twist and not twist with the fingers disconnected critical point, the critical point of 30 yarns is 2500 sth. made by twisting/rice.
2. warp thread is finalized the design: in the yarn steaming device, steam warp thread with high-temperature steam.Specifically: earlier with the air vacuum pumping state in the yarn steaming device, remove the moisture that contained originally in the yarn, pour high-temperature steam with vacating space, and keep high pressure conditions to be incubated 150 minutes, again with yarn steaming device vacuum pumping state, remove moisture in the yarn so that the yarn typing is avoided moisture and curled, pour high steam once more and keep high pressure conditions insulation 150 minutes.
3. warping: adopt the monodentate single thread that warp thread is carried out warping.Warping be warp thread length and width close wind in accordance with regulations with certain radical on the axle of weaving cotton cloth, general warping technology is divided into section warping and batch warping.Using under the batch warping situation, the one, walk the yarn distance, the 2nd, batch warping needing generally to be suitable for sizing, i.e. yam surface parcel one deck sizing, conveniently woven situation.Because all slurries all are liquid conditions, when the yarn that has been finalized liquid at a touch, will curl at once, it is disconnected to twine strand mutually.And if from stock tank, do not walk, after cable run distance was long, warp thread can be out of shape, when arriving lease reed, the combination of warp thread changes fully.Thereby this method is not all right, can only adopt the method for section warping.The relative strength that section warping, single thread are born is stronger.Find that in process of the test the warp thread after finalizing the design can be disintegrated bed knife after stretching through certain dynamics, also can tangle mutually.The itemize reed of conventional warping machines is 13 to 20 teeth of per inch, that is to say that width is assumed to be 10cm, must penetrate 3 to 4 yarns so in each dent if 240 are put in order once.Find through overtesting, broken yarn and reason that can not warping just are after stress is disintegrated always, though warp thread also is in the state that is subjected to tension force, as if do not twine mutually, after stress was disintegrated, tight twist yarn can the oneself overturn but in fact,, cause two yarns that face mutually to be interlocked, thereby be intertwined the formation broken yarn as gear.In case and broken yarn, tension force is disintegrated, the yarn that has broken will be curling as spring, thereby above the yarn around being wrapped in, Duan Lie yarn will get more and more like this.So, in the present embodiment, what adopt is the method for monodentate single thread, promptly increases the quantity of itemize reed or increases the quantity of tooth on the itemize reed, only penetrates a single thread in each tooth, like this, tight twist yarn is exactly that stress liberation forms upset, also is independently, with irrelevant on every side, as long as warp thread has been wound on the beam of a loom, just do not have the problem of any winding or broken yarn again.
4. weave: use two kinds of sth. made by twisting to tight twist yarn, on woven grey cloth, make yarn that the space of left rotation and right rotation is arranged.Specifically: adopt just twisting with the fingers with two kinds of sth. made by twisting of reverse lay to tight twist yarn, utilize the method for empty reed on woven grey cloth, to make warp thread that the space of left rotation and right rotation is arranged.The size of empty reed is consistent with the crooked desired position of warp thread.Grey cloth adopts plain weave.Adopt such weaving process to be because: form elastic force and cloth cover is smooth, just must make lining under the situation of contraction, curling point can obtain the space of placing in lining.Not interrupted when stretching, like this, can not hindered during resilience yet.When elastic force shrank, warp thread formed curling, at this moment had only two kinds of possibilities: the one, upsweep, and the surface of cloth does not meet the requirement of the surfacing of elastic force cloth just as the towel cloth roll set; The 2nd, to the left and right, promptly in-plane curls, and can guarantee surfacing like this, but can find the hand of spiral problem of tight twist yarn.Two adjacent one threads, if one to left side rotation, another root just must be to right rotation so, and must form a kind of intersection on the position.And to guarantee yarn direction rotation on request, just must according to the hand of spiral set the single thread sth. made by twisting to, at this moment, will find that yarn must be divided into just twisting with the fingers and two kinds of reverse lays.Because only screw thread could form intersection under the situation of just twisting with the fingers with reverse lay, the space just is fully utilized.Also only made full use of the space, the elastic force effect of competence exertion maximum and contraction dynamics just can make cloth cover not have eyelet.Because tabby warp thread floating-point length unanimity, therefore adopting plain weave is a kind of weaving method of most convenient.5. the road, back is handled: when grey cloth shrinks fully, make grey cloth there not being boiling hot doing under the situation of tension force with press, obtain the cotton warp-direction stretch cloth.Specifically: each cylinder of press is with the speed motion; Smooth first cylinder that enters of grey cloth, and between cylinder and conveyer belt, move; Adjust the gap between cylinder and the conveyer belt, make grey cloth pressurized dynamics relative with grey cloth thickness consistent.The method of the gap adjustment between cylinder and the conveyer belt is: the thickness of measuring grey cloth and cotton warp-direction stretch cloth respectively in the import department and the exit of press, if the thickness of the comprehensive warp-direction stretch cloth in exit is greater than the thickness of import department's grey cloth, excesssive gap between cylinder and the conveyer belt then is described, needs to increase pressure to reduce the space; If the thickness of the comprehensive warp-direction stretch cloth in exit illustrates then that less than the thickness of import department's grey cloth the gap between cylinder and the conveyer belt is too small, need to transfer loose cylinder to increase the space.Adopt the principle of road, aforementioned back treatment process to be: the grey cloth of weaving through aforementioned 4 steps does not have elastic force, also will whole fabric evenly be shunk by road, back treatment process, and finalize the design under a stable condition.Because product is the cotton product, it is so obvious not as chemical fibre just to be doomed the effect of moulding, and the characteristic of tight twist yarn is will shrink very fast after intaking.In order to make elastic force more abundant, so best state is oven dry and typing when shrinking fully, because only drying and shaping could guarantee elastic force under the situation of shrinking fully, if do not drying and typing under the contraction situation fully, will under situation at that time, finalize the design so, elastic force can be very loose so, shrink fully and can be calculated and determine with the method for filling density, illustrate, under the thickness situation of 8 yarns, one of a close-up is 46 in one inch, the back that interweaves through weft yarn be 42 of per inch when shrinking fully when weaving but remove, and at this moment the filling density after the oven dry is exactly between 40 to 42, and this can assert and has reached contraction fully, having only 36 latitudes if shrink, then is not shrink fully.Existing press, cylinder surface has one deck conveyer belt, grey cloth moves between conveyer belt and cylinder, with bitubular cylinder seat in the plane example: be smooth generally for the lining cloth cover when first cylinder is fallen second cylinder that guarantees to wait to plate, the speed of service that all adopts second cylinder is greater than first cylinder, only in this way, just can be not wrinkling.But for full-cotton elasticity cloth, if adopt this mode, lining will elongate by warp-wise, so present embodiment improves the transmission system of press, make each cylinder to roll speed consistent, and make grey cloth entirely feed first cylinder.Simultaneously for elastic force cloth, cylinder is also extremely important to the size of the pressure of grey cloth, pressure is crossed conference and is made the grey cloth ironing, pressure is too little, the friction of transmission is just not enough so, may will skid, so need to consider that the pressurized dynamics is relative with fabric thickness consistent, promptly according to the difference of cloth and the measurement of press import department and exit fabric thickness, the gap of adjusting conveyer belt and cylinder.
(embodiment 2, the cotton warp-direction stretch cloth)
By the cotton warp-direction stretch cloth that the method for embodiment 1 is weaved out, door width of cloth error is 0, surfacing, and elastic force is 220%, the elastic force loss is 1.5cm.The elastic force loss refers to: finished product is drawn back, and after certain point was pulled to 20cm length from 10cm, openhanded opening recoiled to 11.5cm in 15 seconds.
Above-described specific embodiment; purpose of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the above only is specific embodiments of the invention; be not limited to the present invention; within the spirit and principles in the present invention all, any modification of being made, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. the weaving method of a cotton warp-direction stretch cloth is characterized in that comprising following steps:
The warp thread oneself is curled: adopt to add heavy twist, make warp thread reach the superelevation heavy twist;
2. warp thread is finalized the design: in the yarn steaming device, steam warp thread with high-temperature steam;
3. warping: adopt the monodentate single thread that warp thread is carried out warping;
4. weave: use two kinds of sth. made by twisting to tight twist yarn, on woven grey cloth, make yarn that the space of left rotation and right rotation is arranged;
5. the road, back is handled: when grey cloth shrinks fully, make grey cloth there not being boiling hot doing under the situation of tension force with press, obtain the cotton warp-direction stretch cloth.
2. the weaving method of cotton warp-direction stretch cloth according to claim 1, it is characterized in that: in the described 1. step, use the processing method of twice twisting, first with at the beginning of single thread or the line and to 1000~1200 sth. made by twisting/rice, then yarn is twisted once more, reach the superelevation heavy twist of 2000~2500 sth. made by twisting/rice.
3. the weaving method of cotton warp-direction stretch cloth according to claim 1, it is characterized in that: in the described 2. step, earlier with the air vacuum pumping state in the yarn steaming device, pour high-temperature steam then and keep high pressure conditions insulation 150 minutes, with yarn steaming device vacuum pumping state, pour high steam once more and keep high pressure conditions insulation 150 minutes again.
4. the weaving method of cotton warp-direction stretch cloth according to claim 1 is characterized in that: in the described 4. step, adopt just twisting with the fingers with two kinds of sth. made by twisting of reverse lay to tight twist yarn, utilize the method for empty reed on woven grey cloth, to make warp thread that the space of left rotation and right rotation is arranged.
5. the weaving method of cotton warp-direction stretch cloth according to claim 4 is characterized in that: the size of described empty reed is consistent with the crooked desired position of warp thread.
6. the weaving method of cotton warp-direction stretch cloth according to claim 5 is characterized in that: described grey cloth adopts plain weave.
7. the weaving method of cotton warp-direction stretch cloth according to claim 1 is characterized in that: in the described 5. step, each cylinder of press is with the speed motion; Smooth first cylinder that enters of grey cloth, and between cylinder and conveyer belt, move; Adjust the gap between cylinder and the conveyer belt, make grey cloth pressurized dynamics relative with grey cloth thickness consistent.
8. the weaving method of cotton warp-direction stretch cloth according to claim 7, it is characterized in that: the method for the gap adjustment between cylinder and the conveyer belt is: the thickness of measuring grey cloth and cotton warp-direction stretch cloth respectively in the import department and the exit of press, if the thickness of the comprehensive warp-direction stretch cloth in exit is greater than the thickness of import department's grey cloth, excesssive gap between cylinder and the conveyer belt then is described, needs to increase pressure to reduce the space; If the thickness of the comprehensive warp-direction stretch cloth in exit illustrates then that less than the thickness of import department's grey cloth the gap between cylinder and the conveyer belt is too small, need to transfer loose cylinder to increase the space.
9. cotton warp-direction stretch cloth is characterized in that: weaved by the described weaving method of one of claim 1 to 8 and form.
10. cotton warp-direction stretch cloth according to claim 9 is characterized in that: door width of cloth error is 0, surfacing, and elastic force is 220%.
CN2010101681098A 2010-05-11 2010-05-11 All-cotton warp elastic fabric and weaving method thereof Active CN102140720B (en)

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Cited By (5)

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Publication number Priority date Publication date Assignee Title
CN102733030A (en) * 2012-06-12 2012-10-17 桑建军 Composite covered spandex yarns and preparation method thereof
CN104060373A (en) * 2014-07-04 2014-09-24 江苏联发纺织股份有限公司 Blistering-prevention single-shaft weaving method for small jacquard fabric
CN104988630A (en) * 2015-06-25 2015-10-21 苏州迪盛织造整理有限公司 Fake-doup vertical-lined fabric and manufacturing method of same
CN105714449A (en) * 2016-04-01 2016-06-29 鲁丰织染有限公司 Finishing method of warp cotton latitudinal double-core-spun non-ironing fabric
CN108677350A (en) * 2018-06-29 2018-10-19 刘振波 A kind of production technology of cotton core bullet denim fabric

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102733030A (en) * 2012-06-12 2012-10-17 桑建军 Composite covered spandex yarns and preparation method thereof
CN104060373A (en) * 2014-07-04 2014-09-24 江苏联发纺织股份有限公司 Blistering-prevention single-shaft weaving method for small jacquard fabric
CN104988630A (en) * 2015-06-25 2015-10-21 苏州迪盛织造整理有限公司 Fake-doup vertical-lined fabric and manufacturing method of same
CN105714449A (en) * 2016-04-01 2016-06-29 鲁丰织染有限公司 Finishing method of warp cotton latitudinal double-core-spun non-ironing fabric
CN105714449B (en) * 2016-04-01 2018-02-27 鲁丰织染有限公司 Method for sorting through cotton broadwise double-contracting core elasticity non-ironing face fabric
CN108677350A (en) * 2018-06-29 2018-10-19 刘振波 A kind of production technology of cotton core bullet denim fabric

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Address after: Dragon Road 213000 Jiangsu Wujin Economic Development Zone No. 2

Patentee after: Changzhou DL Medical & Health Equipment Co., Ltd.

Address before: 213000, No. 88, building A6, Changhong Road, Hutang Town, Wujin District, Jiangsu, Changzhou, 528

Patentee before: Changzhou DL Medical & Health Equipment Co., Ltd.