CN102140717A - One-step combination and double-twisting method of large-difference filaments - Google Patents
One-step combination and double-twisting method of large-difference filaments Download PDFInfo
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- CN102140717A CN102140717A CN 201110063332 CN201110063332A CN102140717A CN 102140717 A CN102140717 A CN 102140717A CN 201110063332 CN201110063332 CN 201110063332 CN 201110063332 A CN201110063332 A CN 201110063332A CN 102140717 A CN102140717 A CN 102140717A
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- twister
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- 238000000034 method Methods 0.000 title claims abstract description 27
- 241001589086 Bellapiscis medius Species 0.000 claims description 28
- 235000007119 Ananas comosus Nutrition 0.000 claims description 6
- 244000099147 Ananas comosus Species 0.000 claims 1
- 239000000835 fiber Substances 0.000 abstract description 11
- 239000000126 substance Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000004804 winding Methods 0.000 abstract 1
- 238000005516 engineering process Methods 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 7
- 241000234671 Ananas Species 0.000 description 5
- 239000002994 raw material Substances 0.000 description 5
- 229920004933 Terylene® Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 241000209094 Oryza Species 0.000 description 3
- 235000007164 Oryza sativa Nutrition 0.000 description 3
- 235000009566 rice Nutrition 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 230000008602 contraction Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
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Abstract
The invention discloses a one-step combination and double-twisting method of large-difference filaments, which comprises the following steps of: respectively winding two chemical fiber filaments A, B with large performance difference on an unbinding bobbin of the same double-twisting machine; respectively unbinding the two filaments during double twisting; and combining and then carrying out double twisting on the filaments by using a tension device. The filaments processed in the method have the advantages of uniformity, good product quality, low end-breaking rate during processing and high production efficiency.
Description
Technical field
The present invention relates to the textile yarn manufacture field, be specifically related to a kind of big-difference long filament one the step and close, the double twisting method.
Background technology
Chemical-fibres filaments is one of the most frequently used raw material of textile industry.Along with development of technology, the chemical-fibres filaments of various performances constantly occurs.The existing unicity of raw material in the present textiles develops to multicomponent.How with the chemical-fibres filaments of various different performances and lump together use be enhance productivity, the key of product quality.At present one of method that adopts be with the long filament of different component earlier on equipment such as doubling and close, and then on the chemical fibre two-for-one twister, carry out double twisting, this kind method is because the also very difficult control of fashionable tension force, cause at double twisting and move back when separating that differences such as shrinkage owing to raw material cause and the degree of tightness phenomenon that differs appears in plying, therefore end breakage rate height, poor product quality when double twisting, and complex procedures production efficiency is low.Two be to adopt as 201010272608.1 of Chinese patents to be called the manufacture method that discloses a kind of bicomponent filament yarn in the patent application of " manufacture method of the different contraction bicomponent filament yarn of terylene super fine ", be the network of earlier the super fine polyester FDY that selects for use and super fine polyester POY being pooled capital on Networking winder, and then add through the chemical fibre two-for-one twister and to be twisted into desired strand.Long filament is earlier by network and close in the method, and then by two-for-one twister twisting, two procedures is independent, and because by after the network processing, form fiber at the nexus place entangled to each other, changed and the structure of plying, influences yarn qualities.
Summary of the invention
Technical problem to be solved by this invention be overcome deficiency of the prior art and step of the big-difference long filament that provides a kind of and save operation, accelerate working (machining) efficiency, reduce yarn breakage, improve the quality of products and close, the double twisting method, this method can directly be implemented on existing equipment, need not special corollary equipment, requirement to equipment is lower, the convenient popularization.
The technical scheme that the present invention solves the problems of the technologies described above employing is: a step of this big-difference long filament also closes, the double twisting method, it is characterized in that may further comprise the steps: 1) chemical-fibres filaments A that two kinds of performance differences is big and B are wound on same chemical fibre two-for-one twister respectively and move back the two sections of separating bobbin, 2) bobbin that is wound into is installed on the chemical fibre two-for-one twister, draw two kinds of chemical-fibres filaments respectively and pass tensioner on the two-for-one twister synchronously by the threading requirement of two-for-one twister, 3) set the two-for-one twister speed of a motor vehicle by technological requirement, the twist and twist with the fingers to, obtain the product line of two components after the start processing.Two yarns that the present invention is bigger with performance difference are wound on one respectively and move back and separate on the bobbin, draw yarn respectively, draw the yarn plying and carry out double twisting then by tensioner, reduced separately and the process of closing by the method, in double twisting, finish yarn and close, have advantages such as end breakage rate is low, production efficiency is high, good product quality.
In the step 1) of the present invention, the chemical fibre two-for-one twister moves back to separate on the length of bobbin direction and is divided into two uniformly, chemical-fibres filaments A is wound on double twisting and moves back the upper semisection of separating bobbin, chemical-fibres filaments B is wound on double twisting and moves back the lower semisection of separating bobbin, every kind of chemical-fibres filaments all is wound into pineapple shape, overlapping phenomenon can not appear between chemical-fibres filaments A and the chemical-fibres filaments B, and other coiling parameter is consistent during with chemical fibre monofilament double twisting such as cone angle of coiling form, yarn tension, pineapple shape bobbin etc.Coiling purpose that is divided into two and benefit are to adopt elder generation and close in order to realize that moving back respectively synchronously of big-difference chemical-fibres filaments separate, can not produce simultaneously, and moving back of occurring during back double twisting technology separated the degree of tightness phenomenon that differs.
Two-for-one twister of the present invention moves back to be separated the bobbin top and also is provided with a washer type tensioner, when arts demand adds the elasticity of heavy twist or raw material when good especially, chemical-fibres filaments A and chemical-fibres filaments B be except moving back the steel-ball type tensioner of separating in the bobbin through passing two-for-one twister in the lump, moves back at two-for-one twister and separate the bobbin top upper gasket formula tensioner that also will pressurize.This washer type tensioner effect and purpose are to separate a relaxation that occurs for anti-retaining to be delivered to barrel inner, avoid silk thread to produce the kink phenomenon.
The speed of a motor vehicle in the step 3) of the present invention, the twist, sth. made by twisting are to setting according to technological requirement.
The chemical-fibres filaments A of two kinds of performance big-differences of the present invention is generally: low elastic polyester filament, and chemical-fibres filaments B is generally terylene fully drawn yarn, and it is big or elastic difference is big that big-difference long filament of the present invention is defined as line density difference.Problems such as this type of long filament differs bigger owing to the various aspects of performance parameter, and therefore the processing method according to routine can produce end breakage rate height, poor product quality, and production efficiency is low.
The present invention compared with prior art has the following advantages: process route is short, and using needed elder generation originally and close or the operation of network, can merge a step by method of the present invention and finish.Applied widely, can be widely used in the various line style combinations of chemical-fibres filaments series products.Product quality is good, two component finished product yarns that the method for the invention processing makes, and fiberless mutual intersection entanglement phenomenon, the flower strand is clear, and bar makes a good job of.Finish owing to original several procedures are incorporated in together, so production efficiency increases substantially.
Description of drawings
Fig. 1 is the inventive method schematic diagram.
The specific embodiment
Referring to Fig. 1, every label is balloon guide 1, washer type tensioner 2 among the figure,, chemical-fibres filaments B yarn tube 3, steel-ball type tensioner 4, chemical-fibres filaments A yarn tube 5, delay body 6, delay coiling 7, spindle 8 and double twisting move back and separate bobbin 9.
Embodiment 1:
1) chemical-fibres filaments A is the polyester DTY silk of 111dtex/96f, and chemical-fibres filaments B is the polyester FDY filament of 167dtex/72f.Double twisting moves back to be separated bobbin 9 and evenly is divided into two sections in the longitudinal direction, and chemical-fibres filaments B and chemical-fibres filaments A are wound on double twisting respectively and move back upper and lower section that separates bobbin 9, forms the chemical-fibres filaments B yarn tube 3 and the chemical-fibres filaments A yarn tube 5 of pineapple shape.
2) double twisting that is wound into is moved back separate on the spindle 8 that bobbin 9 is installed in the chemical fibre two-for-one twister, drawing chemical-fibres filaments A and chemical-fibres filaments B plying back is respectively moved back by double twisting and separates bobbin 9 tops and penetrate in the bobbin, the bobbin inner bottom part is provided with steel-ball type tensioner 4, described steel-ball type tensioner 4 structures are the tension force ball that three diameters are 9.53mm, and chemical-fibres filaments A and chemical-fibres filaments B pass steel-ball type tensioner 4 under the leading of lead-in wire.
3) according to the requirement of silk thread processing technology, the two-for-one twister speed of a motor vehicle is set at 10000 rev/mins, the twist is set at 1600 sth. made by twisting/rice, start back chemical-fibres filaments A and chemical-fibres filaments B independently move back separately respectively earlier and separate, then and close, the chemical-fibres filaments A of plying and chemical-fibres filaments B draw from the aperture of delaying coiling 7 by steel-ball type tensioner 4 backs, derive by balloon guide 1 and obtain two component product lines.Delay body 6 and delay coiling 7 stability that can regulate air ring.
Embodiment 2:
1) chemical-fibres filaments A is the low elastic polyester filament of 200dtex/108f, and chemical-fibres filaments B is the cation-modified fully drafting of the terylene of 100dtex/72f.Double twisting moves back to be separated bobbin 9 and evenly is divided into two sections in the longitudinal direction, and chemical-fibres filaments B and chemical-fibres filaments A are wound on double twisting respectively and move back upper and lower section that separates bobbin 9, forms the chemical-fibres filaments B yarn tube 3 and the chemical-fibres filaments A yarn tube 5 of pineapple shape.
2) double twisting that is wound into is moved back separate on the spindle 8 that bobbin 9 is installed in the chemical fibre two-for-one twister, drawing chemical-fibres filaments A and chemical-fibres filaments B plying back is respectively moved back by double twisting and separates bobbin 9 tops and penetrate in the bobbin, the bobbin inner bottom part is provided with steel-ball type tensioner 4, described steel-ball type tensioner 4 structures are the tension force ball that three diameters are 9.53mm, and chemical-fibres filaments A and chemical-fibres filaments B pass steel-ball type tensioner 4 under the leading of lead-in wire.
3) according to the requirement of silk thread processing technology, the two-for-one twister speed of a motor vehicle is set at 10000 rev/mins, the twist is set at 1500 sth. made by twisting/rice, start back chemical-fibres filaments A and chemical-fibres filaments B independently move back separately respectively earlier and separate, then and close, the chemical-fibres filaments A of plying and chemical-fibres filaments B draw from the aperture of delaying coiling 7 by steel-ball type tensioner 4 backs, derive by balloon guide 1 and obtain two component product lines.Delay body 6 and delay coiling 7 stability that can regulate air ring.
Embodiment 3:
1) chemical-fibres filaments A is the low elastic polyester filament of 75dtex/72f, and chemical-fibres filaments B is the cation-modified fully drafting of the terylene of 75dtex/72f.Double twisting moves back to be separated bobbin 9 and evenly is divided into two sections in the longitudinal direction, and chemical-fibres filaments B and chemical-fibres filaments A are wound on double twisting respectively and move back upper and lower section that separates bobbin 9, forms the chemical-fibres filaments B yarn tube 3 and the chemical-fibres filaments A yarn tube 5 of pineapple shape.
2) double twisting that is wound into is moved back separate on the spindle 8 that bobbin 9 is installed in two-for-one twister, drawing chemical-fibres filaments A and chemical-fibres filaments B plying back is respectively moved back by double twisting and separates bobbin 9 tops and penetrate in the bobbin, the bobbin inner bottom part is provided with steel-ball type tensioner 4, described steel-ball type tensioner 4 structures are the tension force ball that two diameters are 9.53mm, and chemical-fibres filaments A and chemical-fibres filaments B pass steel-ball type tensioner 4 under the leading of lead-in wire.When arts demand adds the elasticity of heavy twist or raw material when good especially, can move back at double twisting and separate bobbin 9 tops and install a washer type tensioner 2 additional, pass double twisting earlier behind chemical-fibres filaments A that promptly draws and the chemical-fibres filaments B plying and move back the steel-ball type tensioner 4 of separating barrel inner, move back at double twisting again and separate bobbin 9 tops pressurization washer type tensioner 2.
3) the two-for-one twister speed of a motor vehicle is set at 12000 rev/mins, the twist is set at 2600 sth. made by twisting/rice, start back chemical-fibres filaments A and chemical-fibres filaments B independently move back separately respectively earlier and separate, then and close, the chemical-fibres filaments A of plying and chemical-fibres filaments B draw from the aperture of delaying coiling 7 by steel-ball type tensioner 4 backs, derive by balloon guide 1 and obtain two component product lines.Delay body 6 and delay coiling 7 stability that can regulate air ring.
Though the present invention with embodiment openly as above; but it is not in order to limit protection scope of the present invention; any technical staff who is familiar with this technology, change and the retouching done in not breaking away from design of the present invention and scope all should belong to protection scope of the present invention.
Claims (5)
- One of a big-difference long filament step and close, the double twisting method, it is characterized in that may further comprise the steps: 1) the chemical-fibres filaments A of two kinds of performance big-differences and B are wound on same two-for-one twister respectively and move back the two sections of separating bobbin, 2) bobbin that is wound into is installed on the two-for-one twister, draw two kinds of chemical-fibres filaments respectively and pass tensioner on the two-for-one twister synchronously by the threading requirement of two-for-one twister, 3) by technological requirement set the two-for-one twister speed of a motor vehicle, the twist and sth. made by twisting to, obtain the product line of two components after the start processing.
- 2. one of big-difference long filament according to claim 1 goes on foot and closes, the double twisting method, it is characterized in that: in the described step 1), two-for-one twister moves back to separate on the length of bobbin direction and is divided into two uniformly, chemical-fibres filaments A is wound on double twisting and moves back the upper semisection of separating bobbin, chemical-fibres filaments B is wound on double twisting and moves back the lower semisection of separating bobbin, every kind of chemical-fibres filaments all is wound into pineapple shape, zero lap between chemical-fibres filaments A and the chemical-fibres filaments B.
- 3. one of big-difference long filament according to claim 1 goes on foot and closes, the double twisting method, it is characterized in that: draw chemical-fibres filaments A and chemical-fibres filaments B described step 2) respectively, chemical-fibres filaments A and chemical-fibres filaments B plying back is moved back by double twisting and is separated the bobbin top and penetrate in the bobbin, the bobbin inner bottom part is provided with the steel-ball type tensioner, and chemical-fibres filaments A and chemical-fibres filaments B pass the steel-ball type tensioner under the leading of lead-in wire.
- 4. one of big-difference long filament according to claim 3 goes on foot and closes, the double twisting method, it is characterized in that: described two-for-one twister moves back to be separated the bobbin top and also is provided with a washer type tensioner, penetrate earlier two-for-one twister after chemical-fibres filaments A and chemical-fibres filaments B draw separately in the lump and move back the steel-ball type tensioner of separating in the bobbin, move back at two-for-one twister then and separate bobbin top pressurization upper gasket formula tensioner.
- According to arbitrary described big-difference long filament among the claim 1-4 one the step and close, the double twisting method, it is characterized in that: the chemical-fibres filaments A of described two kinds of performance big-differences and B are meant that line density difference is big and/or elastic difference is big.
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CN2011100633320A CN102140717B (en) | 2011-03-16 | 2011-03-16 | One-step combination and double-twisting method of large-difference filaments |
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CN2011100633320A CN102140717B (en) | 2011-03-16 | 2011-03-16 | One-step combination and double-twisting method of large-difference filaments |
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CN102140717A true CN102140717A (en) | 2011-08-03 |
CN102140717B CN102140717B (en) | 2012-11-28 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105088431A (en) * | 2015-09-10 | 2015-11-25 | 浙江尤夫高新纤维股份有限公司 | Double-twisting processing method for conductive low-shrinkage polyester industrial yarn on ALLMA double-twisting machine |
CN105220285A (en) * | 2015-08-29 | 2016-01-06 | 徐州斯尔克纤维科技股份有限公司 | One-step FDY (fully drawn yarn) positive-white composite yarn and manufacturing method thereof |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US3742693A (en) * | 1970-10-14 | 1973-07-03 | Hamel Gmbh | Yarn-twisting apparatus for formation of multiple-ply thread |
EP0300553A1 (en) * | 1987-07-24 | 1989-01-25 | SAVIO S.p.A. | Unwinder arm rotating about a pivot suspended above a two-for-one twisting spindle for unwinding superposed bobbins |
JPH0241418A (en) * | 1988-07-28 | 1990-02-09 | Murata Mach Ltd | Double twister |
EP1428915A1 (en) * | 2002-11-27 | 2004-06-16 | Nan Ya Plastics Corporation | Manufacturing method for elastic fiber having fur-like touch, elastic fiber having fur-like touch made from the same, and fabric woven by said fiber |
CN201473661U (en) * | 2009-08-05 | 2010-05-19 | 单银甫 | Twisting device for compound double-twisting |
CN101962838A (en) * | 2010-09-03 | 2011-02-02 | 浙江天圣控股集团有限公司 | Process for producing superfine different shrinkage composite polyester filament |
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2011
- 2011-03-16 CN CN2011100633320A patent/CN102140717B/en not_active Expired - Fee Related
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US3742693A (en) * | 1970-10-14 | 1973-07-03 | Hamel Gmbh | Yarn-twisting apparatus for formation of multiple-ply thread |
EP0300553A1 (en) * | 1987-07-24 | 1989-01-25 | SAVIO S.p.A. | Unwinder arm rotating about a pivot suspended above a two-for-one twisting spindle for unwinding superposed bobbins |
JPH0241418A (en) * | 1988-07-28 | 1990-02-09 | Murata Mach Ltd | Double twister |
EP1428915A1 (en) * | 2002-11-27 | 2004-06-16 | Nan Ya Plastics Corporation | Manufacturing method for elastic fiber having fur-like touch, elastic fiber having fur-like touch made from the same, and fabric woven by said fiber |
CN201473661U (en) * | 2009-08-05 | 2010-05-19 | 单银甫 | Twisting device for compound double-twisting |
CN101962838A (en) * | 2010-09-03 | 2011-02-02 | 浙江天圣控股集团有限公司 | Process for producing superfine different shrinkage composite polyester filament |
Non-Patent Citations (1)
Title |
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《丝绸》 19971231 徐国平等 FDY+CDP并合丝的并捻工艺探索 33-35 1-5 , 第12期 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105220285A (en) * | 2015-08-29 | 2016-01-06 | 徐州斯尔克纤维科技股份有限公司 | One-step FDY (fully drawn yarn) positive-white composite yarn and manufacturing method thereof |
CN105088431A (en) * | 2015-09-10 | 2015-11-25 | 浙江尤夫高新纤维股份有限公司 | Double-twisting processing method for conductive low-shrinkage polyester industrial yarn on ALLMA double-twisting machine |
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